Ferrous metal calendering guide component

Abstract

The utility model relates to the field of guide parts, in particular to a ferrous metal calendaring guide part which comprises a transmission table, a clamping bin and a top plate. A clamping bin used for clamping black metal is installed at the top end of a transmission table, a top plate used for conducting auxiliary shaping on the black metal is installed at the top end of the clamping bin, a plurality of sets of protective sleeves are linearly installed on the two sides of the outer portion of the clamping bin, a driving motor is installed at one end of each protective sleeve, and lifting rods are embedded into the protective sleeves. Self-adaptive clamping plates are installed at the movable ends of the multiple sets of lifting rods, the output ends of the driving motors are connected with the lifting rods, the positions of the self-adaptive clamping plates of the lifting rods are flexibly adjusted through the driving motors according to the shape of a black metal material, the self-adaptive clamping plates can be attached to the contour of an irregular material and apply force to all parts evenly, and the problem that the clamping effect is poor is effectively solved; the guide requirement is accurately met, and the calendering machining precision and the product quality are improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of guiding parts, especially to ferrous metal calendering guiding parts. BACKGROUND

[0002] In the field of ferrous metal processing, ferrous metal calendering guiding parts are auxiliary equipment, mainly used for assisting the accurate positioning and stable conveying of ferrous metals during the calendering process, to ensure the smooth progress of calendering processing. Different application scenarios have different requirements for the shape, specifications and performance of ferrous metal products. In order to meet these diverse needs, ferrous metal processing enterprises need to be able to flexibly adjust the calendering process and equipment. As a key component of calendering equipment, the calendering guiding part needs to have higher adaptability and flexibility, and be able to be quickly adjusted and optimized according to different product requirements.

[0003] In the current field of ferrous metal processing, most existing calendering guiding devices use straight plate clamping structures. When faced with irregularly shaped ferrous metal materials, the limitations of straight plate clamping gradually become apparent. Since the shape of the straight plate is relatively simple, it is difficult to closely match the profile of irregularly shaped materials. During clamping, it is often impossible to achieve uniform and stable force on each part of the material, resulting in poor clamping effect and inability to accurately adapt to the guiding needs of irregularly shaped ferrous metal materials during the calendering process.

[0004] Therefore, in view of the above problems in the field of ferrous metal processing, most existing calendering guiding devices use straight plate clamping structures, and when faced with irregularly shaped ferrous metal materials, the straight plate is difficult to match the material profile due to its single shape, and cannot uniformly apply force to each part during clamping, resulting in poor clamping effect and inability to accurately meet the guiding needs during the calendering process. A ferrous metal calendering guiding part can be designed to flexibly adjust the self-adaptive clamping plate position of the lifting rod according to the shape of the ferrous metal material by driving the motor, the self-adaptive clamping plate can match the profile of irregular materials, and uniform force can be applied to each part, effectively solving the problem of poor clamping effect, accurately meeting the guiding needs, and improving the precision of calendering processing and product quality. SUMMARY

[0005] In order to overcome the problem that in the field of ferrous metal processing, most existing calendering guiding devices use straight plate clamping structures, and when faced with irregularly shaped ferrous metal materials, the straight plate is difficult to match the material profile due to its single shape, and cannot uniformly apply force to each part during clamping, resulting in poor clamping effect and inability to accurately meet the guiding needs during the calendering process.

[0006] The technical solution of this utility model is as follows: a ferrous metal rolling guide component, including a transmission table, a clamping chamber and a top plate; a clamping chamber for clamping ferrous metal is installed at the top of the transmission table, and a top plate for auxiliary shaping of ferrous metal is installed at the top of the clamping chamber; multiple sets of protective sleeves are linearly installed on both sides of the outer side of the clamping chamber, a drive motor is installed at one end of each protective sleeve, and a lifting rod is embedded inside each protective sleeve; an adaptive clamping plate is installed at the movable end of each set of lifting rods, and the output end of each drive motor is connected to the lifting rod.

[0007] Preferably, the ferrous metal is placed on the transmission table, which serves to support and initially position the ferrous metal, placing it in the processing position. The drive motor is started, and it outputs power. Since the output end of the drive motor is connected to the lifting rod, the rotation of the motor causes the lifting rod to move up and down within the protective sleeve. Multiple sets of lifting rods are equipped with adaptive clamping plates at their movable ends. As the lifting rod extends, the adaptive clamping plates move closer to or away from the ferrous metal. When the adaptive clamping plates approach the ferrous metal, two sets of adaptive clamping plates clamp the ferrous metal from both sides of the clamping chamber, fixing it in a certain position to ensure that the ferrous metal does not move arbitrarily during the rolling process. The top plate is installed... Mounted at the top of the clamping chamber, once the ferrous metal is clamped and fixed, the top plate acts on the upper surface of the ferrous metal. During the rolling process, in conjunction with the clamping chamber and the adaptive clamping plate, the clamping force on the sides of the ferrous metal assists in shaping it from above, ensuring that the ferrous metal maintains a stable shape and position during the rolling process. This allows it to be processed according to the predetermined rolling direction and process requirements. Throughout the entire rolling process, the drive table continuously operates, providing forward power for the ferrous metal. Under the clamped and assisted shaping state, it moves along the transmission direction of the drive table and passes through subsequent rolling equipment for rolling processing, thereby realizing the rolling guidance function of the ferrous metal.

[0008] Preferably, a control console is installed at one end of the clamping compartment, and an installation plate is installed at the other end of the clamping compartment near the top. A power supply is installed at the center of the top of the installation plate, and a camera is installed on the lower side of one side of the installation plate. The camera is electrically connected to the power supply.

[0009] Preferably, a collection bin is placed at the bottom of the transmission table, a steel belt is fitted at the center of the transmission table, and a protective cover is installed on the outside of the transmission table near one edge.

[0010] Preferably, a drive motor is installed inside the protective cover on the side wall of the transmission table, and the output end of the drive motor is connected to the transmission table.

[0011] As a preferred option, support columns are installed at all four corners of the bottom of the top plate, and the bottom of each support column is connected to the clamping chamber.

[0012] Preferably, a hydraulic rod is installed through the center of the top of the top plate, and a hydraulic cylinder located at the top of the top plate is installed at one end of the hydraulic rod.

[0013] As preferred, an auxiliary sizing plate is installed at the piston end of the hydraulic rod, and an installation groove is formed at the bottom end of the auxiliary sizing plate, and an anti-sticking plate is installed inside the installation groove.

[0014] The utility model discloses the beneficial effects: drive motor can according to black metal material shape, through the lifting rod flexible adjustment self -adaptation clamping plate position, compared with straight board clamping, self -adaptation clamping plate can fit irregular material profile, and even force is applied to each part, effectively solve the problem of poor clamping effect, accurate satisfaction guiding demand, improve the calendering processing precision and product quality, support column firm top plate, hydraulic cylinder through hydraulic rod accurate control auxiliary sizing plate pressure, and the self -adaptation clamping plate is different from straight board clamping without accurate pressure control, can better assist the shaping of irregular material, and the anti -sticking plate prevents material sticking, improves product surface quality and production efficiency. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 The overall structure schematic diagram of the black metal calendering guiding part is shown.

[0016] Figure 2 The clamping chamber structure schematic diagram of the black metal calendering guiding part is shown.

[0017] Figure 3 The top plate structure schematic diagram of the black metal calendering guiding part is shown.

[0018] Figure 4 The transmission table structure schematic diagram of the black metal calendering guiding part is shown.

[0019] The figure mark explanation: 1, transmission table, 2, clamping chamber, 3, top plate, 101, collection chamber, 102, steel band, 103, protective cover, 104, transmission motor, 201, control table, 202, drive motor, 203, sheath, 204, mounting plate, 205, power, 206, camera, 207, self -adaptation clamping plate, 208, lifting rod, 301, auxiliary sizing plate, 302, support column, 303, hydraulic rod, 304, hydraulic cylinder. DETAILED DESCRIPTION

[0020] The utility model will be further explained in connection with the drawings and examples.

[0021] Please refer to Figures 1-4In the embodiment, the ferrous metal calendering guide component comprises a transmission table 1, a clamping bin 2 and a top plate 3. The clamping bin 2 for clamping the ferrous metal is installed at the top end of the transmission table 1. The top plate 3 for assisting the shaping of the ferrous metal is installed at the top end of the clamping bin 2. A plurality of sheaths 203 are linearly installed outside the two sides of the clamping bin 2. Driving motors 202 are installed at one end of the sheaths 203. Lifting rods 208 are embedded in the sheaths 203. Self-adapting clamping plates 207 are installed at the movable ends of the plurality of lifting rods 208. The output ends of the driving motors 202 are connected with the lifting rods 208. The ferrous metal is placed on the transmission table 1. The transmission table 1 serves as a carrier and preliminarily positions the ferrous metal, so that the ferrous metal is in a position to be processed. The driving motors 202 are started. The driving motors 202 output power. Since the output ends of the driving motors 202 are connected with the lifting rods 208, the rotation of the motors drives the lifting rods 208 to move up and down in the sheaths 203. The self-adapting clamping plates 207 are installed at the movable ends of the plurality of lifting rods 208. With the extension of the lifting rods 208, the self-adapting clamping plates 207 approach or move away from the ferrous metal. When the self-adapting clamping plates 207 approach the ferrous metal, the two self-adapting clamping plates 207 clamp the ferrous metal from the two sides of the clamping bin 2, so that the ferrous metal is fixed at a certain position, ensuring that the ferrous metal does not move randomly during the calendering process. The top plate 3 is installed at the top end of the clamping bin 2. When the ferrous metal is clamped and fixed, the top plate 3 acts on the upper surface of the ferrous metal. During the calendering process, the clamping bin 2 and the self-adapting clamping plates 207 clamp the side surface of the ferrous metal. The top plate 3 assists the shaping of the ferrous metal from above, so that the ferrous metal maintains a stable shape and position during the calendering process, and is processed according to the predetermined calendering direction and process requirements. During the entire calendering process, the transmission table 1 continuously runs, providing power for the ferrous metal to move forward. In the state of being clamped and assisted in shaping, the ferrous metal is processed by subsequent calendering equipment along the transmission direction of the transmission table 1, so that the calendering guide function of the ferrous metal is realized.

[0022] Please refer to Figures 1-2In the embodiment, the control console 201 is installed at one end of the clamping bin 2, and the mounting plate 204 is installed at the other end of the clamping bin 2 close to the top end. The power supply 205 is installed at the top end center of the mounting plate 204. The camera 206 is installed at the lower side of one side of the mounting plate 204. The camera 206 is electrically connected with the power supply 205. By observing the image shot by the camera 206, the operator can detect the quality of the surface of the ferrous metal, such as whether there are scratches, cracks and other defects, and find unqualified products in time, so as to take corresponding measures, such as adjusting the calendering parameters or repairing the equipment, thereby improving the product quality and reducing the rate of defective products. The transmission table 1 is placed at the bottom end of the collection bin 101. The steel belt 102 is sleeved at the center of the transmission table 1. The protective cover 103 is installed at the outer side close to the edge of the transmission table 1. In the process of calendering the ferrous metal, some waste materials such as metal scraps and corner materials may be generated. The collection bin 101 located at the bottom end of the transmission table 1 can collect these waste materials, avoid the waste materials scattered on the ground, keep the working environment clean, be conducive to the subsequent cleaning work, and also can prevent the waste materials from mixing into the products or the equipment, affecting the product quality or the equipment operation.

[0023] Please refer to Figures 3-4 In the embodiment, the transmission motor 104 is installed inside the protective cover 103 on the side wall of the transmission table 1. The output end of the transmission motor 104 is connected with the transmission table 1. The transmission motor 104 is directly connected with the transmission table 1, can efficiently transmit power, provides stable power for the operation of the transmission table 1, ensures the smooth operation of the transmission table 1 when driving the ferrous metal calendering and other operations, reduces the power transmission loss, improves the energy utilization efficiency of the calendering system, and the support columns 302 are installed at the corners around the bottom end of the top plate 3. The bottom ends of the support columns 302 are connected with the clamping bin 2. The support columns 302 installed at the corners around the bottom end of the top plate 3 are connected to the clamping bin 2, provide stable support for the top plate 3, and the top plate 3 can bear a large pressure when assisting in shaping the ferrous metal. The support columns 302 effectively prevent the top plate 3 from deforming or displacing, and ensure its stable operation.

[0024] Please refer to Figures 3-4 In the embodiment, the hydraulic rod 303 is installed through the top end center of the top plate 3. The hydraulic cylinder 304 is installed at the top end of the top plate 3 at one end of the hydraulic rod 303. The operator can accurately adjust the pressure output of the hydraulic cylinder 304 according to the material, thickness and calendering process requirements of the ferrous metal, and accurately control the pressing force of the top plate 3 on the ferrous metal. The auxiliary shaping plate 301 is installed at the piston end of the hydraulic rod 303. The auxiliary shaping plate 301 is provided with a mounting groove at the bottom end. The anti-sticking plate is installed in the mounting groove. The anti-sticking plate in the mounting groove at the bottom end of the auxiliary shaping plate 301 can effectively prevent the ferrous metal from sticking to the auxiliary shaping plate 301 during the calendering process. This not only avoids the surface defects of the product caused by sticking, but also reduces the frequency of cleaning the auxiliary shaping plate 301, improves the production efficiency.

[0025] In the process of work, the operator first connects the power supply 205 located at the top end of the center of the mounting plate 204 of the clamping chamber 2 to power the entire device, at this time the camera 206 is also powered on to start working, real-time monitoring the internal situation of the device, and placing the ferrous metal on the steel belt 102 at the center of the transmission table 1, the transmission motor 104 starts to work, its output end drives the transmission table 1 to run, the steel belt 102 rotates to convey the ferrous metal to the position of the clamping chamber 2, when the ferrous metal reaches the designated position, the drive motor 202 at one end of the sheath 203 outside the clamping chamber 2 is started, the drive motor 202 drives the lifting rod 208 to make lifting movement in the sheath 203, so that the adaptive clamping plate 207 at the movable end of the multiple lifting rods 208 approaches the ferrous metal from both sides to firmly clamp the ferrous metal to prevent it from moving in the subsequent processing process, after clamping is completed, the hydraulic cylinder 304 at the top end of the center of the top plate 3 is started, the auxiliary shaping plate 301 is pushed down by the hydraulic rod 303 to assist in shaping the ferrous metal, because the auxiliary shaping plate 301 increases the contact area with the ferrous metal, and the pressure distribution is uniform, it can better fit the shape of the ferrous metal, effectively improve the shaping effect, at the same time, the anti-sticking plate in the mounting slot at the bottom end of the auxiliary shaping plate 301 prevents the ferrous metal from sticking to the auxiliary shaping plate 301 in the calendering process, the transmission table 1 continues to run to drive the clamped and shaped ferrous metal to move to the subsequent calendering equipment, complete the calendering process, in this process, the transmission motor 104 in the protective cover 103 stably provides power, and the protective cover 103 plays a role in safety protection and preventing foreign matter from entering.

[0026] Through the above steps, the ferrous metal is placed on the transmission table 1, the transmission table 1 plays the role of bearing and preliminary positioning of the ferrous metal, and makes it in the position to be processed, the driving motor 202 is started, the driving motor 202 outputs power, since the output end of the driving motor 202 is connected with the lifting rod 208, the rotation of the motor will drive the lifting rod 208 to make lifting movement in the sheath 203, the movable end of the plurality of lifting rods 208 is provided with the self-adaptive clamping plate 207, with the extension of the lifting rod 208, the self-adaptive clamping plate 207 will approach or away from the ferrous metal, when the self-adaptive clamping plate 207 approaches the ferrous metal, two groups of self-adaptive clamping plates 207 clamp the ferrous metal from the outside of the clamping warehouse 2, and fix the ferrous metal in a certain position, so that the ferrous metal will not move randomly in the calendering process, the top plate 3 is installed at the top of the clamping warehouse 2, when the ferrous metal is clamped and fixed, the top plate 3 will act on the upper surface of the ferrous metal, cooperate with the clamping force of the clamping warehouse 2 and the self-adaptive clamping plate 207 on the side of the ferrous metal in the calendering process, and assist the shaping of the ferrous metal from above, so as to ensure that the ferrous metal maintains stable shape and position in the calendering process, and makes it process according to the predetermined calendering direction and process requirement, in the whole calendering process, the transmission table 1 continuously runs, provides the ferrous metal with forward power, so that the ferrous metal is clamped and assisted to be shaped, and is processed by the subsequent calendering equipment along the transmission direction of the transmission table 1, so as to realize the calendering guiding function of the ferrous metal.

Claims

1. A ferrous metal calendering guide comprising a drive table (1); characterised in that: It also includes clamping bin (2) and top plate (3); transmission table (1) top end is installed for black metal clamping clamping bin (2), clamping bin (2) top end is installed for black metal auxiliary shaping top plate (3), clamping bin (2) outside both sides linearly install multiple sets of sheath (203), sheath (203) one end is installed with drive motor (202), sheath (203) inside is embedded with lifting rod (208), multiple sets of lifting rod (208) movable end is installed with self-adapting clamping plate (207), drive motor (202) output end is connected with lifting rod (208).

2. Ferrous metal calendering guide part according to claim 1, characterized in that: Clamping bin (2) one end is installed with control console (201), clamping bin (2) other end is installed with mounting plate (204) near the top end, mounting plate (204) top end center is installed with power (205), mounting plate (204) one side is installed with camera (206) near the lower part, camera (206) and power (205) are electrically connected.

3. Ferrous metal calendering guide part according to claim 1, characterized in that: Transmission table (1) bottom end is placed with collection bin (101), transmission table (1) center is sleeved with steel belt (102), transmission table (1) outside is installed with protective cover (103) near one side edge.

4. Ferrous metal calendering guide part according to claim 3, characterized in that: Protective cover (103) is installed with transmission motor (104) on the side wall of transmission table (1), the output end of transmission motor (104) is connected with transmission table (1).

5. Ferrous metal calendering guide part according to claim 1, characterized in that: Top plate (3) bottom end four corners are installed with support column (302), support column (302) bottom end is connected to clamping bin (2).

6. Ferrous metal calendering guide part according to claim 5, characterized in that: Top plate (3) top end center is installed with hydraulic rod (303), hydraulic rod (303) one end is installed with hydraulic cylinder (304) on the top end of top plate (3).

7. Ferrous metal calendering guide part according to claim 6, characterized in that: Hydraulic rod (303) piston end is installed with auxiliary shaping plate (301), auxiliary shaping plate (301) bottom end is provided with mounting groove, mounting groove is installed with anti-sticking plate.

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