Gradient knurling cooling device for special-shaped welded pipe mold
By using a swivel fan blade and a swing tube structure in the irregular welded pipe mold, the problems of coolant splashing and unevenness are solved, achieving uniform cooling and mold protection, and extending the service life of the mold.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 扬州东仑机械制造有限公司
- Filing Date
- 2025-05-14
- Publication Date
- 2026-04-10
AI Technical Summary
The existing cooling methods for irregularly shaped welded pipe molds result in coolant splashing and uneven cooling, leading to mold damage and shortened service life.
The design employs a rotating fan blade and oscillating tube structure. By rotating the fan blade, the flow rate of the coolant is reduced and it is evenly distributed. Combined with the design of baffles and overflow channels, this ensures that the coolant is evenly distributed on the mold surface and prevents splashing.
It achieves uniform distribution of coolant and prevents splashing, extending the service life of the mold and reducing production costs.
Smart Images

Figure CN224101660U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to gradient roll flower technical field of welded pipe mould especially relates to a kind of gradient roll flower cooling device of special-shaped welded pipe mould. BACKGROUND
[0002] Gradient roll flower cooling device of special-shaped welded pipe mould a kind of for the gradient roll flower part of mould is cooled in the production process of special-shaped welded pipe.
[0003] In the production of special-shaped welded pipe, the mould and the gradient roll flower of mould need to be cooled, by effective cooling, reduce the thermal fatigue and thermal deformation of mould and the gradient roll flower of mould due to high temperature, reduce the wear and tear and crack on the surface of mould, thereby prolong the service life of mould, reduce production cost, but usually adopt the mode of water pump liquid supply to spray cooling liquid to mould through pipeline, but using this way can cause cooling liquid to splash due to excessive pressure falling on mould, thereby causing waste, and cooling liquid can only be aimed at one position to cool, leading to uneven cooling of mould, make the mould body produce temperature difference and cause deformation, leading to mould damage.
[0004] Therefore, we provide a kind of gradient roll flower cooling device of special-shaped welded pipe mould. INVENTION CONTENTS
[0005] The utility model aims at the technical problem existing above, provide a kind of gradient roll flower cooling device of special-shaped welded pipe mould, reach the effect of uniform cooling and prevent cooling liquid splashing.
[0006] Therefore, the utility model provides a kind of gradient roll flower cooling device of special-shaped welded pipe mould, including welded pipe device host computer, and roll flower mould is rotationally installed on its upper surface by support shaft, the upper surface of roll flower mould is fixedly installed with a plurality of baffle, the upper side surface of roll flower mould is provided with overflow groove;
[0007] The upper surface of welded pipe device host computer is fixedly installed with a plurality of cooling liquid pipes, and the proximal end surface of cooling liquid pipe is fixedly installed with swing pipe;
[0008] The cooling liquid pipe is built-in with the swing vane;
[0009] The inner wall surface of swing pipe is fixedly installed with contact block.
[0010] Preferably, the swing vane is two, and symmetrically distributed, one side of the swing vane is provided with guide groove, and the top end of the swing vane is arc-shaped.
[0011] Preferably, the guide groove is V-shaped, and the guide groove is two degrees inclined.
[0012] Preferably, the contact block is in a semicircular shape, and the contact block is perpendicular to the toggle leaf.
[0013] Preferably, the baffle is five millimeters high, the baffle is spaced one to two centimeters apart, and the baffle is in a gradually expanding circular shape.
[0014] Preferably, the overflow groove is in a ring-shaped closed shape, and the overflow groove is five to one centimeter deep.
[0015] Preferably, a flow limiting plate is fixedly installed on the inner wall surface of the cooling liquid pipe, a flow limiting hole is formed through the middle of the flow limiting plate, and the flow limiting plate is fixedly connected to the toggle leaf through a rotating shaft.
[0016] Compared with the prior art, the gradient roller pattern cooling device for the special-shaped welded pipe mold has the following beneficial effects:
[0017] 1. The utility model discloses a toggle leaf, which can reduce the flow rate of the cooling liquid in the cooling liquid pipeline, reduce the pressure of the sprayed cooling liquid, reduce the probability of splashing when contacting the roller pattern mold, regularly swing the swing pipe through rotation, and uniformly spread the cooling liquid on the roller pattern mold, thereby achieving uniform cooling and preventing the cooling liquid from splashing.
[0018] 2. The utility model discloses a baffle, which can block and guide the cooling liquid, ensure that the cooling liquid stays on the upper surface of the roller pattern mold for a certain period of time, achieve uniform cooling, and ensure that the cooling liquid uniformly flows into the overflow groove, thereby achieving the effect of preventing the cooling liquid from splashing.
[0019] 3. The utility model discloses an overflow hole, which can store the cooling liquid, avoid uneven outflow of the cooling liquid from the baffle, preliminarily store the cooling liquid, ensure that the cooling liquid uniformly flows out, cool the surface of the roller pattern mold, and achieve uniform cooling.
[0020] 4. The utility model discloses a flow limiting plate and a flow limiting hole, which can reduce the flow rate of the cooling liquid and reduce the generation of vortex, thereby achieving the effects of preventing the cooling liquid from splashing and preventing the swing pipe from excessively or abnormally swinging.
[0021] The parts not involved in the device are the same as or can be realized by the prior art, the utility model has the advantages of simple structure and convenient operation. ACCURACY
[0022] Figure 1 The utility model provides a kind of gradient roller pattern cooling device for the special-shaped welded pipe mold of whole structure schematic diagram;
[0023] Figure 2 This is a schematic diagram of the agitator fan blade structure of a gradient roller cooling device for an irregularly shaped welded pipe mold proposed in this utility model.
[0024] Figure 3 This is a schematic diagram of the flow-limiting plate structure of a gradient roller cooling device for an irregularly shaped welded pipe mold proposed in this utility model.
[0025] Figure 4 This is a schematic diagram of the roller pattern mold structure for a gradient roller pattern cooling device for an irregularly shaped welded pipe mold proposed in this utility model.
[0026] Figure 5 This is an enlarged schematic diagram of section A of the gradient roller cooling device for an irregularly shaped welded pipe mold proposed in this utility model.
[0027] In the diagram: 1. Roller die; 2. Coolant pipe; 4. Swing pipe; 5. Baffle; 6. Fan blade; 7. Flow limiting plate; 8. Contact block; 9. Flow guide groove; 10. Overflow groove; 11. Main unit of welded pipe device; 12. Flow limiting hole. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0029] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0030] Example: A gradient roll cooling device for irregularly shaped welded pipe molds, such as... Figures 1-5 As shown, it includes a welding pipe device main unit 11 and a roller patterning mold 1 rotatably mounted on its upper surface via a support shaft. Several baffles 5 are fixedly installed on the upper surface of the roller patterning mold 1, and an overflow groove 10 is opened on the upper surface of the roller patterning mold 1.
[0031] Several coolant pipes 2 are fixedly installed on the upper surface of the main unit 11 of the pipe welding device, and a swing pipe 4 is fixedly installed on one end of the coolant pipe 2.
[0032] Coolant pipe 2 has a built-in actuating fan blade 6;
[0033] A contact block 8 is fixedly installed on the inner wall surface of the swing tube 4.
[0034] The contact block 8 is made of wear-resistant and non-plastic material, and the swing pipe 4 is made of material with high plasticity and fatigue resistance.
[0035] When the roller pattern mold 1 is cooled, the cooling liquid first flows at high speed in the cooling liquid pipe 2, and at the same time, the cooling liquid contacts the driving fan blade 6, which is pushed by the cooling liquid. When the driving fan blade 6 rotates to the contact block 8, the driving fan blade 6 extrudes the contact block 8, and at the same time, the contact block 8 pushes the swing pipe 4 to deform. At this time, the swing pipe 4 can drive the liquid outlet to swing up and down or left and right, and the cooling liquid is uniformly sprayed on the pipe mold. At the same time, when the cooling liquid is sprayed on the upper surface of the roller pattern mold 1, the cooling liquid is limited on the upper surface of the roller pattern mold 1 by the baffle 5, thereby preliminarily cooling the roller pattern mold 1. At the same time, the rotation of the rotating roller pattern mold 1 guides the cooling liquid to the inside of the overflow groove 10 by the principle of centrifugal force. When the overflow groove 10 is filled with cooling liquid, the cooling liquid flows down along the surface of the roller pattern mold 1, thereby uniformly cooling the surface of the roller pattern mold 1. By arranging the driving fan blade 6, the contact block 8 can be pushed to make the swing pipe 4 swing regularly, thereby uniformly spraying the cooling liquid on the roller pattern mold 1, thereby achieving the effect of uniform cooling. At the same time, the rotating driving fan blade 6 can reduce the flow rate of the cooling liquid in the cooling liquid pipe 2, thereby avoiding the splashing of the cooling liquid on the roller pattern mold 1 caused by high-speed ejection, thereby achieving the effect of preventing the splashing of the cooling liquid. By arranging the baffle 5, the cooling liquid can be retained on the upper surface of the roller pattern mold 1, thereby slowing down the flow rate of the cooling liquid on the upper surface and ensuring the cooling effect of the upper surface of the roller pattern mold 1, thereby achieving the effect of uniform cooling. The baffle 5 can block the cooling liquid to prevent the cooling liquid from being thrown by centrifugal force, thereby achieving the effect of good cooling. By arranging the overflow groove 10, the cooling liquid can be stored, so that the cooling liquid flowing out of the baffle 5 flows into the inside, thereby avoiding the direct throwing of the cooling liquid. At the same time, when the cooling liquid fills the overflow groove 10, the edge of the overflow groove 10 can guide the cooling liquid by centrifugal force, and the cooling liquid flows down along the surface of the roller pattern mold 1 by the liquid film adhesion ability, thereby achieving the effect of uniform cooling.
[0036] As shown in Figures 1-5 The driving fan blade 6 is symmetrical and has a guide groove 9 on one side of the driving fan blade 6, and the top end of the driving fan blade 6 is arc-shaped.
[0037] The guide groove 9 is V-shaped and inclined at an angle of two degrees.
[0038] The top end surface of the driving fan blade 6 is made of wear-resistant material.
[0039] Two of the two toggle leaves 6 can ensure the stability of rotation, while too few toggle leaves 6 reduce the cooling liquid flow rate and have poor effect, and too many toggle leaves 6 will excessively reduce the cooling liquid flow rate, resulting in poor cooling effect, therefore, two toggle leaves 6 can better achieve the effect of reducing the cooling liquid flow rate, and the flow guide groove 9 can guide a part of the cooling liquid, when the flow guide groove 9 rotates to contact the block 8, at this time, the space here is in the smallest state, the cooling liquid will press the contact block 8, thereby further increasing the swing amplitude of the swing pipe 4, and the circular arc-shaped toggle leaf 6 at the top can more smoothly slide from the surface of the contact block 8, thereby avoiding the phenomenon of jamming, resulting in uneven cooling, and the shape of the flow guide groove 9 can accelerate the flow of the cooling liquid, thereby being able to push the contact block 8, and the certain angle of inclination can ensure the flow rate range of the cooling liquid, thereby avoiding the situation that the cooling liquid flow rate occasionally decreases to cause the contact block 8 unable to be pushed, and the flow direction of the cooling liquid can be guided.
[0040] As shown in Figures 1-5 , the contact block 8 is in a semicircular shape, and the contact block 8 is perpendicular to the toggle leaf 6.
[0041] The surface of the contact block 8 is made of wear-resistant material.
[0042] The semicircular contact block 8 can reduce the local pressure of movement, avoid excessive swing of the swing pipe 4 caused by excessive pressure, and ensure smooth sliding of the toggle leaf 6, so that it will not jam, the contact block 8 in a vertical state and the toggle leaf 6 can ensure the accuracy of contact between the two, and can ensure the swing angle of the swing pipe 4.
[0043] As shown in Figures 1-5 , the height of the baffle 5 is five millimeters, the interval between the baffles 5 is one to two centimeters, and the baffles 5 are in a gradually expanding circular shape.
[0044] The overflow groove 10 is in a ring-shaped closed shape, and the groove depth of the overflow groove 10 is five to one centimeter.
[0045] The height of the baffle 5 can ensure that the cooling liquid will not be thrown out due to centrifugal force, while too low baffle 5 will lose the blocking effect, and too high baffle 5 will make the cooling liquid thrown into its interior less, resulting in uneven distribution of the cooling liquid on the surface of the roller pattern mold 1, and the gradually expanding baffles 5 can maintain the flow space of the cooling liquid on them, ensure the effect of centrifugal force, and make it flow into the overflow groove 10, thereby ensuring the effects of uniform cooling and preventing the cooling liquid from splashing.
[0046] As shown in Figures 1-5As shown, the inner wall surface of the cooling liquid pipe 2 is fixedly installed with a flow limiting plate 7, a flow limiting hole 12 is formed through the middle part of the flow limiting plate 7, and the flow limiting plate 7 is fixedly connected with the push fan blade 6 through a rotating shaft.
[0047] The flow limiting plate 7 can reduce the flow rate of the cooling liquid, the flow limiting hole 12 can ensure the flow of the cooling liquid, and the phenomenon that the cooling liquid pipe 2 is broken due to excessive pressure can be avoided.
[0048] Working principle: when the roller pattern mold 1 is cooled, the cooling liquid pushes the push fan blade 6, the push fan blade 6 rotates, the contact block 8 drives the swing pipe 4 to swing, at this time, part of the cooling liquid falls on the upper surface of the roller pattern mold 1, the baffle 5 blocks and guides the cooling liquid, and the overflow groove 10 guides the cooling liquid, so that uniform cooling and prevention of cooling liquid splashing are ensured.
[0049] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A gradient roll pattern cooling device of a profiled pipe welding mold, comprising a pipe welding device main machine (11), and a roll pattern mold (1) rotatably installed on the upper surface thereof by a support shaft, characterized in that, The roller flower mold (1) upper surface is fixedly installed with several baffles (5), the roller flower mold (1) upper surface is set with overflow groove (10); The welding pipe device host (11) upper surface is fixedly installed with several cooling liquid pipes (2), the cooling liquid pipe (2) is fixedly installed with oscillating pipe (4) close to one end surface; The cooling liquid pipe (2) is built-in with the oscillating vane (6); The oscillating pipe (4) inner wall surface is fixedly installed with contact block (8).
2. A gradient roll pattern cooling device for a profiled pipe die as claimed in claim 1, wherein, The oscillating vane (6) is two, and it is symmetrically distributed, one side of the oscillating vane (6) is set with guide groove (9), and the oscillating vane (6) top is circular arc.
3. A gradient roll pattern cooling device for a profiled pipe die as claimed in claim 2, wherein, The guide groove (9) is V-shaped, and the guide groove (9) is two degrees inclined.
4. A gradient roll pattern cooling device for a profiled pipe die as claimed in claim 1, wherein, The contact block (8) is semicircular, and the contact block (8) is perpendicular to the oscillating vane (6).
5. A gradient roll pattern cooling device for a profiled pipe die as claimed in claim 1, wherein, The baffle (5) height is five millimeters, the baffle (5) is spaced between one centimeter and two centimeters, and the baffle (5) is sequentially enlarged circular shape.
6. A gradient roll pattern cooling device for a profiled pipe die as claimed in claim 1, wherein, The overflow groove (10) is annular closed, and the overflow groove (10) groove depth is five millimeters to one centimeter.
7. A gradient roll pattern cooling device for a profiled pipe die as claimed in claim 1, wherein, The cooling liquid pipe (2) inner wall surface is fixedly installed with the flow limiting plate (7), the flow limiting plate (7) middle part is set with flow limiting hole (12), and the flow limiting plate (7) is fixedly connected with the oscillating vane (6) through rotating shaft.