Needle head pipe bending jig
By designing a needle bending fixture, the bending angle and length of the needle can be adjusted using a limiting plate and a scale. This solves the problem of difficulty in controlling the bending force of the needle in the existing technology, achieving precision and consistency in bending and reducing the needle scrap rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SHENZHEN MANN OPTOELECTRONICS TECH CO LTD
- Filing Date
- 2025-03-27
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technology, when using needle-nose pliers to bend the needle, it is difficult to control the force, which can easily lead to the needle breaking or the bent area being dented, rendering the needle unusable.
Design a needle bending fixture, comprising an mounting block body and a limiting plate. By setting a groove and a limiting plate in the bending groove, the needle is ensured to be inserted and bent along the bending groove. The limiting plate is used to precisely limit the bending angle, and the bending angle and length of the needle can be adjusted by combining the scale.
It achieves precision and consistency in needle bending angle, avoids needle breakage or dent, improves processing uniformity and applicability, and reduces the probability of needle scrap.
Smart Images
Figure CN224101735U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to lithium battery pole piece manufacturing technical field, concretely relates to a needle head bending jig. BACKGROUND
[0002] Generally adopt the bending needle head to the die lip mouth to carry out the cleaning, and the bending needle head is generally formed by the bending of the needle head by the use of the pliers, however, the bending force of the needle head is not easy to grasp by the use of the pliers, and the needle head is easy to break or the needle head is easy to be pressed into the recess at the bending position, thereby making the needle head scrap. CONTENT
[0003] The utility model provides a needle head bending jig, solve the technical problem that the existing mode of the bending needle head is difficult to grasp the bending force of the needle head by the use of the pliers, and the needle head is easy to break or the needle head is easy to be pressed into the recess at the bending position, thereby making the needle head scrap.
[0004] Therefore, the utility model provides a needle head bending jig applied to the bending of the needle head, which comprises a mounting block body, one end of the mounting block body is provided with a bending groove in a first direction;
[0005] A groove is arranged in the bending groove in a second direction, the needle head is adapted to be inserted into the groove and bent along the bending groove, and the first direction is perpendicular to the second direction.
[0006] A first limiting plate is slidably connected to the mounting block body in the second direction, the first limiting plate is located on one side of the bending direction of the needle head, and is used for abutting against the needle head when the needle head is bent to a preset angle.
[0007] Optionally, a first scale is arranged on the mounting block body corresponding to the first limiting plate.
[0008] Optionally, a limiting screw is arranged on the first limiting plate, and the first limiting plate abuts against the needle head through the limiting screw.
[0009] And / or, one end of the mounting block body provided with the bending groove is provided with an inclined part on one side of the bending direction of the needle head.
[0010] Optionally, a first mounting groove is arranged on the mounting block body, and one end of the first mounting groove is open to the bending groove; and the first limiting plate is slidably connected in the first mounting groove.
[0011] Optionally, the first limiting plate is connected with the first mounting groove through a first screw, and a first sliding groove is arranged on the first limiting plate in the second direction for the first screw to pass through.
[0012] Optionally, the mounting block body is provided with a second mounting groove; the second mounting groove is arranged on the side of the groove away from the bending groove and communicates with the groove; a second limiting plate is slidably connected in a second direction in the second mounting groove, and the second limiting plate is used for abutting against the needle.
[0013] Optionally, the mounting block body is provided with a second scale corresponding to the second limiting plate.
[0014] Optionally, the second limiting plate is connected with the second mounting groove through a second screw, and the second limiting plate is provided with a second sliding groove in the second direction for the second screw to pass through.
[0015] Optionally, the first limiting plate and the second limiting plate are arranged on two sides of the mounting block body respectively.
[0016] Optionally, the mounting block body comprises a first mounting block and a second mounting block, the first mounting block is connected with the second mounting block through a third screw, and the first mounting block and the second mounting block are clamped to form the bending groove.
[0017] The technical scheme of the utility model has the following advantages:
[0018] 1. The utility model discloses a mounting block body is provided with the bending groove and the groove, and the needle is bent, and the first limiting plate is used for limiting the bending angle of the needle, so that the accuracy of the bending angle is guaranteed, the needle is prevented from being broken or the bending part is prevented from being concave due to the too large bending angle, and the bending angle and the length of the needle are kept uniform, and the consistency of processing is guaranteed.
[0019] 2. The utility model discloses the position of the first limiting plate can be adjusted in the second direction, the bending angle of the needle can be adjusted, and the application range is improved. DRAWINGS
[0020] In order to more clearly illustrate the specific embodiment of the utility model or the technical scheme in the prior art, the drawings needed in the specific embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without creating creative labor.
[0021] Figure 1 The structure schematic view of the needle bending jig provided by the utility model at the first visual angle is shown in the figure.
[0022] Figure 2 The structure schematic view of the needle bending jig provided by the utility model at the second visual angle is shown in the figure.
[0023] Figure 3 A partial structure schematic view of the needle head and pipe jig at a third perspective angle is provided in the utility model;
[0024] Figure 4 A state schematic view of the needle pipe inserted into the groove is provided in the utility model;
[0025] Figure 5 A Figure 4 enlarged view of A in the figure;
[0026] Figure 6 A state schematic view of the needle pipe bending in the utility model;
[0027] Figure 7 A Figure 6 enlarged view of B in the figure.
[0028] Mark explanation:
[0029] 1, installation block body; 101, first installation block; 102, second installation block; 2, bending groove; 3, groove; 4, needle head; 5, first limit plate; 6, first scale; 7, limit screw; 8, inclined part; 9, first installation groove; 10, first screw; 11, first sliding groove; 12, second installation groove; 13, second limit plate; 14, second scale; 15, second screw; 16, second sliding groove; 17, third screw. Specific implementation
[0030] The technical scheme of the utility model will be described clearly and completely in combination with the drawings, obviously, the described embodiment is a part of the embodiment of the utility model, rather than all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the scope of protection of the utility model.
[0031] In the description of the utility model, it is necessary to explain that the orientation or position relationship indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, only for the convenience of describing the utility model and simplifying the description, and not indicating or implying that the indicated device or element must have a particular orientation, a particular orientation and operation, therefore, it cannot be understood as the limitation of the utility model. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.
[0032] In the description of the utility model, it needs to explain, unless another explicit provision and limitation, the term "installation", "link", "connection" should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through the intermediate medium, can be two elements inside the communication。For ordinary skilled in the art, the above-mentioned terms can be understood according to the specific meaning in the utility model.
[0033] In addition, the technical features involved in the different embodiments of the utility model described below can be combined with each other as long as there is no conflict between them.
[0034] Please refer to Figures 1 to 7 , the embodiment provides a needle 4 bending jig, applied to needle 4 bending, including mounting block body 1, one end of mounting block body 1 is provided with bending groove 2 in the first direction;Bending groove 2 is provided with groove 3 along the second direction, for needle 4 to be adapted to be inserted in groove 3 and bend along bending groove 2;Wherein, the first direction and the second direction are perpendicular;First limiting plate 5 is slidably connected to mounting block body 1 along the second direction;First limiting plate 5 is located on one side of the bending direction of needle 4, for abutting needle 4 when needle 4 is bent to the preset angle.
[0035] It should be noted that the projection of the first limiting plate 5 and the bending groove 2 in the second direction overlaps; Figure 6 And Figure 7 The needle 4 in the above-mentioned utility model is the needle 4 after trimming after bending.
[0036] In the embodiment, by setting bending groove 2 on mounting block body 1, and setting groove 3 in bending groove 2, when bending needle 4, needle 4 is inserted in groove 3, and the force is applied to the side of first limiting plate 5 and bent along bending groove 2 until abutting first limiting plate 5, thereby the bending angle of needle 4 can be limited, the accuracy of bending angle is guaranteed, the bending angle is too large to avoid breaking needle 4 or bending depression, and the bending angle and length of subsequent needle 4 are kept uniform, the consistency of processing is guaranteed, time and labor are saved, the appearance is improved, and the bending angle can be adjusted by adjusting the position of first limiting plate 5 in the second direction, the application range is improved, in specific application, the length of needle 4 inserted into groove 3 can be greater than the required length according to actual demand, and the two ends of needle 4 can be trimmed after bending to meet the actual demand.
[0037] In one embodiment, as Figure 1 , Figure 4 , Figure 6As shown, the mounting block body 1 is provided with a first scale 6 corresponding to the first limiting plate 5.
[0038] In the embodiment, the first scale 6 is provided for reference, so that the position of the first limiting plate 5 is determined by the first scale 6 when the first limiting plate 5 moves, and different bending angles of the needle 4 are realized by determining different positions. For example, one scale corresponds to one specification of the needle 4, and when the needle 4 of the same specification needs to be bent again, it is adjusted to the corresponding scale to improve accuracy and ensure that the specification of the needle 4 bent subsequently at the position remains consistent.
[0039] In one embodiment, as shown in Figure 1 , Figure 4 and Figure 6 , the first limiting plate 5 is provided with a limiting screw 7, and the first limiting plate 5 abuts against the needle 4 through the limiting screw 7.
[0040] It should be noted that the limiting screw 7 overlaps with the projection of the bending groove 2 in the second direction.
[0041] In the embodiment, the first limiting plate 5 abuts against the needle 4 through the limiting screw 7, and the limiting screw 7 is threadedly connected to the first limiting plate 5, which is convenient for installation and disassembly for replacement, thereby facilitating maintenance.
[0042] In one embodiment, as shown in Figures 1 to 2 , the mounting block body 1 is provided with an inclined portion 8 on one side of the one end of the bending groove 2 in the bending direction of the needle 4.
[0043] In the embodiment, the inclined portion 8 is provided to reserve sufficient bending space to adapt to the bending of the needle 4 of different bending angles, thereby improving applicability.
[0044] In one embodiment, as shown in Figure 1 , Figure 4 and Figure 6 , the mounting block body 1 is provided with a first mounting groove 9, and the first mounting groove 9 is open at one end towards the bending groove 2; and the first limiting plate 5 is slidingly connected in the first mounting groove 9.
[0045] In the embodiment, the first limiting plate 5 is arranged in the first mounting groove 9, the first limiting plate 5 extends out of the opening end of the first mounting groove 9 to above the bending groove 2 and cooperates with the needle 4, thereby saving space, improving space utilization, and facilitating the first limiting plate 5 to align with the bending groove 2 in the second direction to abut against the needle 4.
[0046] In one embodiment, as shown in Figure 1 , Figure 4 and Figure 6As shown, the first limiting plate 5 is connected with the first mounting groove 9 through the first screw 10, and the first limiting plate 5 is provided with a first sliding groove 11 in the second direction for the first screw 10 to pass through.
[0047] It should be noted that the first screw 10 is in sliding fit with the first sliding groove 11.
[0048] In this embodiment, the first limiting plate 5 is fixed in the first mounting groove 9 by the first screw 10 passing through the first sliding groove 11. When the first limiting plate 5 needs to be adjusted, the first screw 10 is loosened, so that the first limiting plate 5 is relatively slid in the second direction through the first sliding groove 11 and the first screw 10, so as to adjust the position of the first limiting plate 5, and then limit the bending angle of the needle 4. After the position is adjusted, the first limiting plate 5 can be fixed again by tightening the first screw 10.
[0049] Specifically, as shown in Figure 1 , Figure 4 and Figure 6 , the first screw 10 is provided with at least two to limit the movement of the first limiting plate 5 in the second direction.
[0050] In one embodiment, as shown in Figure 2 , Figure 4 and Figure 6 , the mounting block body 1 is provided with a second mounting groove 12; the second mounting groove 12 is arranged on the side of the groove 3 away from the bending groove 2 and communicates with the groove 3; the second limiting plate 13 is slidably connected in the second direction in the second mounting groove 12, and the second limiting plate 13 is used for abutting against the needle 4.
[0051] It should be noted that the projection of the groove 3 in the second direction falls on the second limiting plate 13.
[0052] In this embodiment, by providing the second mounting groove 12 and the second limiting plate 13 in the second mounting groove 12, the needle 4 can pass through the groove 3 and abut against the second limiting plate 13 for limiting. By adjusting the second limiting plate 13 in the second direction, the length of the needle 4 extending into the groove 3 can be adjusted. The limit position of the needle 4 extending into the groove 3 is on the end face of the second limiting plate 13 close to the groove 3, which can adapt to different bending depth requirements and different lengths of the needle 4, improve the application range and improve the universality. When adjusting the second limiting plate 13, the length of the needle 4 abutting against the top end of the second limiting plate 13 is greater than the actual required length, so as to facilitate subsequent trimming.
[0053] Specifically, as shown in Figure 3 , Figure 5 and Figure 7 , the size of the groove 3 can be adaptively adjusted according to the size of the processed needle tube, improving the universality.
[0054] In one embodiment, as shown in Figure 2 、 Figure 4 and Figure 6 , the mounting block body 1 is provided with a second scale 14 corresponding to the second limiting plate 13.
[0055] In this embodiment, the second scale 14 is used for reference, so that the position of the second limiting plate 13 is determined by the second scale 14 when the second limiting plate 13 moves, and different bending angles of the needle 4 are realized by determining different positions. For example, one scale corresponds to one specification of needle 4, and when the same specification of needle 4 needs to be bent again, it is adjusted to the corresponding scale to improve accuracy and ensure that the specification of the needle 4 bent subsequently at this position remains consistent.
[0056] In one embodiment, as shown in Figure 2 、 Figure 4 and Figure 6 , the second limiting plate 13 is connected to the second mounting groove 12 by a second screw 15, and the second limiting plate 13 is provided with a second sliding groove 16 for the second screw 15 to pass through in the second direction.
[0057] It should be noted that the second screw 15 and the second sliding groove 16 are in sliding fit.
[0058] In this embodiment, the second limiting plate 13 is fixed in the second mounting groove 12 by the second screw 15 passing through the second sliding groove 16, and when the second limiting plate 13 needs to be adjusted, the second screw 15 is loosened, so that the second limiting plate 13 slides in the second direction by cooperating with the second screw 15 through the second sliding groove 16, to adjust the position of the second limiting plate 13, and then limit the depth of the needle 4. After adjusting the position, the second limiting plate 13 can be fixed again by tightening the second screw 15, so as to bend the needle 4.
[0059] In one embodiment, as shown in Figure 1 and Figure 2 , the first limiting plate 5 and the second limiting plate 13 are respectively arranged on both sides of the mounting block body 1.
[0060] The first limiting plate 5 and the second limiting plate 13 are respectively arranged on both sides of the mounting block body 1, so as to improve the space utilization.
[0061] In one embodiment, as shown in Figure 1 and Figure 2 , the mounting block body 1 comprises a first mounting block 101 and a second mounting block 102, the first mounting block 101 is connected to the second mounting block 102 by a third screw 17, and the first mounting block 101 and the second mounting block 102 are clamped to form the bending groove 2.
[0062] In the embodiment, the mounting block body 1 is connected by the third screw 17 from the first mounting block 101 and the second mounting block 102, which is convenient for mounting and dismounting, and is divided into two parts, which is convenient for processing and replacement and maintenance.
[0063] Specifically, the first mounting block 101 is provided with a first slot, and the first slot and the second mounting block 102 form a first mounting slot 9; the second mounting block 102 is provided with a second slot, and the second slot and the first mounting block 101 form a second mounting slot 12.
[0064] Specifically, as shown in Figure 5 and Figure 7 , the connection between the groove 3 and the bending slot 2 is provided with an arc-shaped transition part, so as to ensure the bending smoothness of the needle tube and avoid breaking when bending.
[0065] The specific working principle of the needle 4 bending jig provided in the embodiment is as follows: when the needle 4 needs to be bent, the first screw 10 is loosened, the first limiting plate 5 is adjusted to move to a predetermined position in the second direction according to the bending angle requirement of the needle 4, and then the first screw 10 is tightened to fix the first limiting plate 5; at the same time, the second screw 15 is loosened, the second limiting plate 13 is adjusted to move to a predetermined position in the second direction according to the length requirement of the needle 4 at the bending part, and then the second screw 15 is tightened to fix the second limiting plate 13, so as to adjust the depth of the needle 4 inserted into the groove 3. First, one end of the needle 4 is inserted into the groove 3 until it abuts against the second limiting plate 13, as shown by the arrow in Figure 4 , then an acting force is applied to the other end towards the first limiting plate 5 until the needle 4 abuts against the limiting screw 7, as shown by the arrow in Figure 6 , and then the bending of the needle 4 is completed. After the bending is completed, the two ends of the needle 4 are trimmed according to the actual requirement to meet the requirement. The needle 4 bending jig provided in the embodiment can adapt to the needle 4 with different lengths and bending angles. The first scale 6 and the second scale 14 are used as references to ensure that multiple needles 4 are bent to form the same specification of needle 4, which has a wide range of applications and avoids the situation that the lengths of the manually bent needles 4 are not the same and the heights are uneven. The bending angle of the needle 4 is limited by the first limiting plate 5, which improves the precision and avoids the situation that the bending is too much and the needle 4 is broken, thereby reducing the cost.
[0066] Obviously, the above embodiments are only examples for clearly illustrating, but not limitation on the embodiments. For ordinary skilled in the art, other different forms of changes or variations can be made on the basis of the above description. Here, all the embodiments need not and cannot be exhausted. The obvious changes or variations derived therefrom are still within the protection scope of the utility model creation.
Claims
1. A needle bending fixture, used for bending needles (4), characterized in that, Including the installation block body (1), one end of the installation block body (1) is provided with a bending groove (2) in the first direction; The recess (3) is provided in the bending groove (2) along the second direction, the needle (4) is adapted to be inserted in the recess (3) and is bent along the bending groove (2); wherein the first direction and the second direction are perpendicular; The first limiting plate (5) is slidably connected to the installation block body (1) along the second direction; the first limiting plate (5) is located on one side of the bending direction of the needle (4), and is used for abutting against the needle (4) when the needle (4) is bent to a preset angle.
2. The needle tube bending jig according to claim 1, characterized by The first installation block body (1) is provided with a first scale (6) corresponding to the first limiting plate (5).
3. The needle bend gauge of claim 1, wherein, The first limiting plate (5) is provided with a limiting screw (7), and the first limiting plate (5) abuts against the needle (4) through the limiting screw (7); And / or, the one end of the installation block body (1) provided with the bending groove (2) is provided with an inclined part (8) towards one side of the bending direction of the needle (4).
4. The needle tube bending jig according to claim 1, characterized by The first installation groove (9) is provided on the installation block body (1), and one end of the first installation groove (9) is provided as an opening towards the bending groove (2); the first limiting plate (5) is slidably connected in the first installation groove (9).
5. The needle bend gauge of claim 4, wherein, The first limiting plate (5) is connected with the first installation groove (9) through the first screw (10), and the first limiting plate (5) is provided with a first sliding groove (11) along the second direction for the first screw (10) to pass through.
6. The needle bend gauge of claim 1, wherein, The second installation groove (12) is provided on the installation block body (1); the second installation groove (12) is provided on the side away from the bending groove (2) of the recess (3), and communicates with the recess (3); the second limiting plate (13) is slidably connected in the second installation groove (12) along the second direction, and the second limiting plate (13) is used for abutting against the needle (4).
7. The needle bend gauge of claim 6, wherein, The second installation block body (1) is provided with a second scale (14) corresponding to the second limiting plate (13).
8. The needle bend gauge of claim 6, wherein, The second limiting plate (13) is connected with the second installation groove (12) through the second screw (15), and the second limiting plate (13) is provided with a second sliding groove (16) along the second direction for the second screw (15) to pass through.
9. The needle bend gauge of claim 6, wherein, The first limiting plate (5) and the second limiting plate (13) are respectively provided on both sides of the installation block body (1).
10. The needle bend gauge of any one of claims 1 to 9, wherein, The installation block body (1) comprises a first installation block (101) and a second installation block (102), the first installation block (101) is connected with the second installation block (102) through the third screw (17), and the first installation block (101) and the second installation block (102) are clamped to form the bending groove (2).