End cover die-casting device facilitating die replacement

Abstract

The utility model relates to the technical field of die-casting dies, in particular to an end cover die-casting device convenient for die replacement, which comprises an operation table, a U-shaped frame is fixedly welded on the rear side surface of the operation table, two hydraulic rods are fixedly mounted at the top of a transverse plate body on the upper side of the U-shaped frame, and two mounting frames are symmetrically arranged above the operation table up and down; the lower mounting frame is fixed to the top of the operation table, the upper mounting frame is fixedly connected with piston rods of the two hydraulic rods, the two mounting frames are each provided with two mold bodies, and a T-shaped sliding block is integrally formed on the outer wall of the side, away from the mold groove, of each mold body; the mold body is connected with the inner side of the mounting frame in an inserted mode through the T-shaped sliding block, a limiting plate used for limiting the T-shaped sliding block is detachably mounted on one side face of the mounting frame, and the other side face of the mounting frame is a closed end. Through the cooperation of the T-shaped sliding block, the limiting plate and the fixing screw rod, the quick disassembly and assembly of the mold are realized, and the mold replacement efficiency is remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to die casting mould technical field, concretely is a kind of end cover die casting device of convenient replacement mould. BACKGROUND

[0002] In the field of end cover die casting, the efficient replacement and stable operation of die casting mould are crucial. Although the current die casting technology is constantly developing, there are still significant pain points in the mould replacement process.

[0003] The mould installation in the prior art adopts bolt fastening mode. In actual production, when facing frequent mould replacement requirements, workers need to use wrenches and other tools to loosen multiple bolts one by one, and the whole process is tedious and time-consuming. The single mould replacement time often lasts for several hours, affecting the production efficiency. At the same time, this traditional installation method cannot guarantee the accuracy of mould installation. After multiple disassembly and installation, the mould is prone to slight deviation, which makes it difficult to control the size precision of the die-cast end cover.

[0004] For example, some conventional die casting equipment only relies on simple slot cooperation for mould installation and positioning, lacking effective guiding and fastening measures. During the die casting process, the mould is easily displaced due to the impact of high-temperature and high-pressure metal liquid and the vibration of the equipment itself.

[0005] In summary, the existing end cover die casting device has many shortcomings in terms of mould replacement convenience, installation accuracy and mould handling, and an innovative solution is needed to improve the overall efficiency and quality of end cover die casting production. In view of this, we propose a kind of end cover die casting device convenient for replacing mould. UTILITY MODEL CONTENT

[0006] To make up for the above shortcomings, the utility model provides an end cover die casting device convenient for replacing mould.

[0007] The technical solution of the utility model is as follows:

[0008] The utility model provides a end cover die casting device of convenient mould replacement, including operation platform, the rear side of operation platform is welded with a U -shaped frame, the top of upper side transverse plate body of U -shaped frame is fixedly installed with two hydraulic rams, two mounting frames are equipped with on the operation platform, and the mounting frame in the lower side is fixed to the top of operation platform, and the mounting frame in the upper side is fixedly connected with the piston rod of two hydraulic rams, and two mould bodies are installed respectively in two mounting frames, and one T -shaped sliding block is integrally formed on the outer wall of the side away from the mould groove of mould body, and the mould body is connected with the inboard of mounting frame through T -shaped sliding block, and the side of mounting frame is detachably installed with the limiting plate for limiting T -shaped sliding block, and the other side of mounting frame is closed end.

[0009] As a preferred technical scheme, two fixed screws are symmetrically and rotatably installed on the limiting plate, and a threaded hole is formed in the side of the mounting frame and is threadedly connected with the fixed screw. The cooperation of the fixed screw and the threaded hole can firmly fix the limiting plate on the mounting frame, thereby stably limiting the T-shaped sliding block, preventing displacement of the mold during die casting, and ensuring the stability of the die casting process.

[0010] As a preferred technical scheme, two extension plates are symmetrically and integrally formed on the bottom of the two side walls of the inboard of the mounting frame, a plurality of second rollers are rotatably installed on the top of the extension plate of the mounting frame in the upper side, and a plurality of second rollers are rotatably installed on the bottom of the mounting frame in the lower side. The second rollers greatly reduce the friction during the movement of the mounting frame, facilitate the smooth lifting of the mounting frame in the upper side under the drive of the hydraulic rod, and facilitate the sliding adjustment of the mold on the mounting frame, thereby further improving the convenience of operation.

[0011] As a preferred technical scheme, a plurality of first rollers are rotatably installed on one side of the top of the operation platform, and the top side height of the first roller is flush with the inner wall of the bottom of the mounting frame in the lower side. The top side height of the first roller on the top of the operation platform is flush with the inner wall of the bottom of the mounting frame in the lower side, forming a smooth transition surface, facilitating the pushing of the mold body to the mounting frame in the lower side through the first roller, reducing the difficulty of manual handling, and improving the continuity of the mold replacement process.

[0012] As a preferred technical scheme, when the fixed screw is tightened in the threaded hole, the outer wall of the T-shaped sliding block is tightly fitted with the inner wall of the mounting frame. This tightly fitted state can eliminate the gap between the mold and the mounting frame, ensure uniform stress of the mold during die casting, avoid size deviation or surface defects of the die casting caused by mold shaking, and improve the forming precision of the product.

[0013] As a preferred technical scheme, two hole connecting heads are symmetrically welded at one end of the mold body, a guide rod is welded on each of the two hole connecting heads on the lower mold body, the top of the guide rod is inserted into the hole connecting head on the upper mold body, and the diameter of the guide rod is equal to the diameter of the hole in the hole connecting head. The insertion of the guide rod and the hole connecting head plays an accurate guiding role, and when the upper mold and the lower mold are combined, the mold grooves of the upper mold and the lower mold are accurately aligned, the die casting defects caused by misalignment are avoided, and the qualified rate of products is improved.

[0014] As a preferred technical scheme, a first supporting leg is fixedly connected to each corner of the bottom of the operation table, two second supporting legs are symmetrically and fixedly installed at the bottom of the lateral plate body of the U-shaped frame, and the bottom of the first supporting leg is flush with the bottom of the second supporting leg. The symmetrical and flush supporting legs provide a stable supporting structure for the whole device, prevent the device from tilting or shaking during operation, and ensure the safety and stability of the die casting process.

[0015] As a preferred technical scheme, when the hydraulic rod piston rod is retracted to the shortest, the top of the guide rod is separated from the hole connecting head on the upper mold body. In this way, when the mold is replaced, the mounting frame on the upper side is raised to a certain height, the top of the guide rod is separated from the hole connecting head on the upper side, the disassembly of the mold is avoided, the mold can be smoothly taken off or installed from the mounting frame, and the mold replacement process is further optimized.

[0016] Compared with the prior art, the utility model has the advantages that:

[0017] 1. The T-shaped sliding block, the limiting plate and the fixed screw rod are matched, the mold is quickly disassembled, complex tools are not needed, the mold replacement efficiency is improved, and the labor intensity of workers is reduced.

[0018] 2. The guide rod and the hole connecting head on the upper mold body are guided, and the second roller and the first roller are used for auxiliary movement, so that the accuracy of mold installation and the convenience of operation are ensured, and the quality of die casting products and the continuity of the production process are improved. DETAILED DESCRIPTION

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the structure of the mounting frame in the utility model;

[0021] Figure 3 It is an enlarged view of A in the utility model; Figure 2 ​

[0022] Figure 4 It is the structure schematic view of the mold body in the utility model;

[0023] The meaning of each reference numeral in the drawing is as follows:

[0024] 1, operation platform; 2, first supporting leg; 3, U-shaped frame; 30, second supporting leg; 4, hydraulic rod; 5, mounting frame; 50, extension plate; 51, limiting plate; 52, fixing screw; 53, second roller; 54, threaded hole; 6, mold body; 60, T-shaped sliding block; 61, hole connecting head; 62, guide rod; 7, first roller. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] Please refer to the drawings, the utility model provides a technical scheme:

[0027] As shown in Figure 1 and Figure 4 A cover die casting device convenient to replace the mold, including operation platform 1, operation platform 1 bottom four corners are all fixedly connected with first supporting leg 2, U-shaped frame 3 is welded and fixed at the back side of operation platform 1, and the bottom of the lower side transverse plate body of U-shaped frame 3 is fixedly installed with two second supporting legs 30, and the bottom of first supporting leg 2 is flush with the bottom of second supporting leg 30, to provide stable support for the whole device. Two hydraulic rods 4 are fixedly installed at the top of the upper side transverse plate body of U-shaped frame 3, two mounting frames 5 are symmetrically arranged above operation platform 1, and the mounting frame 5 at the bottom is fixed to the top of operation platform 1, and the mounting frame 5 at the top is fixedly connected with the piston rod of hydraulic rod 4. Two mold bodies 6 are installed on two mounting frames 5 respectively, and the two mold bodies 6 are symmetrically arranged, and T-shaped sliding block 60 is integrally formed on the outer wall of the side of mold body 6 away from the mold groove, and mold body 6 is connected with the inner side of mounting frame 5 through T-shaped sliding block 60, and the side of mounting frame 5 is detachably installed with limiting plate 51, to limit T-shaped sliding block 60, realize the quick installation and disassembly of the mold. Among them, two mold bodies 6 are respectively the upper die and the lower die of die casting. The mounting frame 5 is in U-shaped structure, and the left side of mounting frame 5 is a closed end, and the right side is an open end, so that T-shaped sliding block 60 can be inserted into the inner side from the right side opening of mounting frame 5, and meanwhile, T-shaped sliding block 60 is prevented from sliding out from the other side of mounting frame 5.

[0028] As shown in Figure 2 andFigure 3 As shown, it needs to be added that the limiting plate 51 is symmetrically rotatably installed with two fixed screw rods 52, and the side surface of the mounting frame 5 is provided with threaded holes 54 for threaded connection with the fixed screw rods 52. When it is necessary to fix the mold body 6, the T-shaped sliding block 60 on the mold body 6 is inserted into the inner side of the mounting frame 5, and then the limiting plate 51 is attached to the side surface of the mounting frame 5, and the fixed screw rod 52 is rotated to be screwed with the threaded hole 54 and tightened. At this time, the outer wall of the T-shaped sliding block 60 is tightly attached to the inner wall of the mounting frame 5, ensuring stable installation of the mold and preventing shaking during the die casting process.

[0029] As shown in the figure, Figure 2 As a preferred embodiment of the present embodiment, two extension plates 50 are symmetrically integrally formed on the bottom of the two side walls of the inner side of the mounting frame 5, and the top of the extension plate 50 of the upper mounting frame 5 and the bottom of the lower mounting frame 5 are rotatably installed with a plurality of second rollers 53 arranged at equal intervals. The arrangement of the second rollers 53 makes the upper mounting frame 5 more stable and less friction when lifted by the hydraulic rod 4, and also facilitates the sliding adjustment of the mold body 6 on the mounting frame 5, improving the convenience of operation.

[0030] As shown in the figure, Figure 1 As a preferred embodiment of the present embodiment, a plurality of first rollers 7 are rotatably installed on one side of the top of the operation table 1, and the top side of the first roller 7 is flush with the inner wall of the bottom of the lower mounting frame 5. When it is necessary to replace the lower mold body 6, the mold body 6 can be easily pushed from the first roller 7 on the top of the operation table 1 to the inner side of the lower mounting frame 5, reducing the physical labor of manual handling and improving the replacement efficiency.

[0031] As shown in the figure, Figure 4 As a preferred embodiment of the present embodiment, one end of the mold body 6 is symmetrically welded with two hole connecting heads 61, and a guide rod 62 is welded on the two hole connecting heads 61 on the lower mold body 6. The top of the guide rod 62 is inserted and matched with the hole connecting head 61 on the upper mold body 6, and the diameter of the guide rod 62 is equal to the diameter of the hole in the hole connecting head 61. During the mold closing process, the guide rod 62 passes through the hole connecting head 61 on the upper side, which plays an accurate guiding role, ensuring the accurate alignment of the mold grooves of the upper and lower molds, and improving the precision of the die casting products.

[0032] As shown in the figure, Figure 1 As a preferred embodiment of the present embodiment, one first leg 2 is fixedly connected to each corner of the bottom of the operation table 1, and two second legs 30 are symmetrically fixedly installed on the bottom of the lower transverse plate body of the U-shaped frame 3. The bottom of the first leg 2 is flush with the bottom of the second leg 30. This flush leg design provides a stable support structure for the entire device, preventing the device from tilting or shaking during operation, ensuring the safety and stability of the die casting process.

[0033] As Figure 1 shown, as the preferred embodiment of the present application, when the hydraulic rod 4 piston rod is retracted to the shortest, the top of the guide rod 62 is disconnected with the hole connection head 61 on the upper mold body 6, at this time the upper mounting frame 5 rises to the highest position, and does not interfere with the guide rod 62, facilitating the disassembly and installation of the mold.

[0034] The end cover die casting device of the utility model is convenient to replace the mold in use, when the mold body 6 needs to be replaced, first, the hydraulic rod 4 piston rod is retracted, the upper mounting frame 5 is lifted to the highest position, and the top of the guide rod 62 is disconnected with the hole connection head 61 on the upper side. Then loosen the fixing screw 52, remove the limiting plate 51, and slide the old mold body 6 from the mounting frame 5 through the T-shaped sliding block 60. Then insert the T-shaped sliding block 60 of the new mold body 6 into the inner side of the mounting frame 5, install the limiting plate 51 and tighten the fixing screw 52, so that the T-shaped sliding block 60 is tightly attached to the inner wall of the mounting frame 5. Then control the hydraulic rod 4 piston rod to extend, the upper mounting frame 5 is lowered, the top of the guide rod 62 passes through the hole connection head 61 on the upper side, and the upper and lower molds are aligned. In the moving process of the mold body 6, the second roller shaft 53 and the first roller shaft 7 reduce friction, facilitating operation. The whole process is simple and convenient to operate, greatly improving the mold replacement efficiency and the stability of die casting production.

[0035] The basic principle, main features and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the utility model and do not limit the utility model. Without departing from the spirit and scope of the utility model, the utility model can also have various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A die-casting device for end caps with easy change of mould, comprising an operating table (1), characterised in that: The rear side of the operating platform (1) is welded and fixed with a U-shaped frame (3), the top of the upper transverse plate body of the U-shaped frame (3) is fixedly provided with two hydraulic rods (4), two mounting frames (5) are symmetrically arranged above the operating platform (1), the lower mounting frame (5) is fixed to the top of the operating platform (1), the upper mounting frame (5) is fixedly connected with the piston rods of the two hydraulic rods (4), two mold bodies (6) are respectively arranged on the two mounting frames (5), a T-shaped sliding block (60) is integrally formed on the outer wall of the side of the mold body (6) away from the mold groove, the mold body (6) is connected with the inner side of the mounting frame (5) through the T-shaped sliding block (60), and a limiting plate (51) for limiting the T-shaped sliding block (60) is detachably arranged on one side of the mounting frame (5), and the other side of the mounting frame (5) is a closed end.

2. The end closure transfer molding apparatus of claim 1 wherein: Two fixed screws (52) are symmetrically arranged on the limiting plate (51), and a threaded hole (54) is formed in the side of the mounting frame (5) and is in threaded connection with the fixed screw (52).

3. The end closure transfer molding apparatus of claim 2 wherein: Two extension plates (50) are symmetrically integrally formed on the bottom of the two side walls of the inner side of the mounting frame (5), a plurality of second rollers (53) are rotatably arranged on the top of the extension plate (50) of the upper mounting frame (5), and a plurality of second rollers (53) are arranged on the bottom of the lower mounting frame (5).

4. The end closure transfer molding apparatus of claim 3 wherein: A plurality of first rollers (7) are rotatably arranged on one side of the top of the operating platform (1), and the top side of the first roller (7) is flush with the inner wall of the bottom of the lower mounting frame (5).

5. The end closure transfer molding apparatus of claim 4 wherein: When the fixed screw (52) is screwed in the threaded hole (54), the outer wall of the T-shaped sliding block (60) is tightly attached to the inner wall of the mounting frame (5).

6. The end closure transfer molding apparatus of claim 5 wherein: Two hole connecting heads (61) are symmetrically welded on one end of the mold body (6), a guide rod (62) is welded on the two hole connecting heads (61) on the lower mold body (6), the top of the guide rod (62) is in plug-in cooperation with the hole connecting head (61) on the upper mold body (6), and the diameter of the guide rod (62) is equal to the diameter of the hole in the hole connecting head (61).

7. The end closure transfer molding apparatus of claim 6 wherein: A first supporting leg (2) is fixedly connected to the bottom of each corner of the operating platform (1), two second supporting legs (30) are symmetrically fixedly arranged on the bottom of the lower transverse plate body of the U-shaped frame (3), and the bottom of the first supporting leg (2) is flush with the bottom of the second supporting leg (30).

8. The end closure transfer molding apparatus of claim 7 wherein: When the piston rod of the hydraulic rod (4) is retracted to the shortest, the top of the guide rod (62) is separated from the hole connecting head (61) on the upper mold body (6).

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