Laser glass sanding machine
By designing the XYZ motion module and synchronous wheel dust collection structure of the laser glass sandblasting machine, the problems of complexity and low dust removal efficiency of existing equipment have been solved, realizing efficient and automated glass processing and dust removal, which is suitable for mass production.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-18
- Publication Date
- 2026-04-10
AI Technical Summary
Existing glass processing equipment involves numerous procedures, is complex, has high costs, relies heavily on the experience of operators, and cannot adapt to mass production. Furthermore, its dust collection structure cannot effectively clean up the powder generated during glass processing.
The laser glass sandblasting machine uses an XYZ motion module to drive the laser head to achieve three-dimensional movement. Combined with a synchronous wheel and a dust-collecting linear guide rail, it realizes automated glass processing and bottom-following dust removal.
It simplifies the operation process, improves the degree of automation, realizes multiple glass processing functions, the support structure facilitates pattern movement, the dust collection structure can remove dust from the bottom, and is suitable for mass production.
Smart Images
Figure CN224102058U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to glass processing equipment technical field, concretely to a laser glass sanding machine. BACKGROUND
[0002] The existing craft glass (sanding or film removing) on the market respectively needs to go through five processes of glass film covering, printing out a picture, glass paper pasting, mechanical sanding and workpiece cleaning, which is complicated in process, equipment and manual operation, cannot adapt to mass production, is high in cost, strongly dependent on the experience of the master and cannot well adapt to the rapidly changing market environment, and the platforms for fixing the glass of the above equipment are generally regular and fixed hollow structures or are lifted by a plurality of beams, and if the processing point and the supporting point interfere, the fixed position of the glass can be changed only, powder is generated in part of the process in the glass processing, and the powder generated from below when the cutter passes through the glass cannot be cleaned up by the general accompanying dust collection structure. SUMMARY
[0003] (I) Technical problem solved
[0004] In view of the defects of the prior art, the utility model provides a laser glass sanding machine, which solves the problems in the above background art.
[0005] (II) Technical scheme
[0006] In order to achieve the above object, the utility model is realized by the following technical scheme: a laser glass sanding machine, comprising a rack assembly and a waste tray, a funnel type collecting box is installed below the middle part of the rack assembly, platform linear guides are installed at the front and rear of the rack assembly, a supporting rod is installed between the platform linear guides through a sliding block, Y-axis movement modules are installed on both sides of the rack assembly, X-axis movement modules are installed between the Y-axis movement modules, a Z-axis movement module is installed in front of the X-axis movement module, a laser head is installed in front of the Z-axis movement module, a laser main machine is installed behind the Z-axis movement module, synchronous wheel supports are fixedly installed below both ends of the X-axis movement module, upper driving synchronous wheels that can rotate are installed above the synchronous wheel supports, synchronous driving wheels and driven synchronous wheels that synchronously rotate are installed below the synchronous wheel supports, driving synchronous belts that can rotate are installed between the upper driving synchronous wheels and the lower driving synchronous wheels, driven synchronous belts are installed between the driven synchronous wheels, dust collection linear guides are installed between the synchronous wheel supports, dust collection plates that are dragged by the driven synchronous belts are installed below the dust collection linear guides through sliding blocks, dust collection nozzles that are located directly below the laser head are installed at the ends of the dust collection plates, a pressing plate that drags the driving synchronous belts is fixedly installed below the Z-axis movement module, and a controller is installed on one side of the rack assembly.
[0007] Preferably, the lower part of the four corners of the rack assembly is provided with a support leg, the support leg lifts the height of the rack assembly greater than the thickness of the waste tray, the two sides of the waste tray are provided with wheels, and the front of the waste tray is provided with a handle.
[0008] Preferably, the number of supporting rods is several and the heights of the supporting rods are the same, the glass is placed above the supporting rods, and the supporting rods can move left and right to change the spacing when subjected to lateral thrust.
[0009] Preferably, the upper driving synchronous wheel, the lower driving synchronous wheel and the driven synchronous wheel are the same in shape and size, the lower driving synchronous wheel and the driven synchronous wheel are installed on the same shaft and rotate synchronously, and then the driving synchronous belt and the driven synchronous belt rotate synchronously.
[0010] Preferably, the upper part of the driving synchronous belt is located directly below the Z-axis movement module and the distance therebetween is small, and the joint of the driving synchronous belt is arranged between the Z-axis movement module and the pressing plate.
[0011] Preferably, the dust absorption linear guide is located below the supporting rod, the driven synchronous belt is located directly below the dust absorption linear guide and the distance therebetween is small, and the joint of the driven synchronous belt is arranged between the dust absorption plate and the slider installed below the dust absorption linear guide.
[0012] Preferably, the X-axis movement module, the Y-axis movement module and the Z-axis movement module are composed of linear guides, lead screws, lead screw nuts, motors and sliding plates, the X-axis movement module is installed on the slider of the Y-axis movement module to realize forward and backward movement, the Z-axis movement module is installed on the slider of the X-axis movement module to realize left and right movement, and the laser head is installed on the slider of the Z-axis movement module to realize up and down movement.
[0013] The utility model provides a kind of laser glass sanding machine, with the following beneficial effects:
[0014] 1, the laser glass sanding machine, by the cooperation of movement module and laser head setting, make the laser glass sanding machine have the effect that the operation process is simple, by movement module automatic driving laser head XYZ three-dimensional movement, the energy generated by laser head can be directly carved on glass according to demand, can complete the function of a variety of traditional equipment processing glass, because the function integration degree is high and the degree of automation is high, thus can complete various glass processing technology by simple operation.
[0015] 2, the laser glass sanding machine, by the cooperation of platform linear guide and supporting rod setting, make the laser glass sanding machine have the effect that supporting structure is convenient according to pattern movement, by the cooperation of multiple supporting rods that can slide on platform linear guide as the platform of supporting glass, if it is needed to punch the pattern of glass and support point interference during glass processing, just need to change supporting point by turning supporting rod.
[0016] 3. The laser glass sanding machine has the effect that the dust collection structure can follow the dust removal from the bottom, through the cooperation of the synchronous wheel support, the synchronous wheel, the driving synchronous belt and the driven synchronous belt, the driven synchronous belt is installed below the machining platform through the synchronous wheel support, and then the driven synchronous belt can follow the synchronous movement of the laser head through the cooperation of the synchronous wheel and the driving synchronous belt, so that the dust collection structure can follow the dust removal from the bottom. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a structure schematic view of the overall perspective view of the utility model;
[0018] Figure 2 It is a structure schematic view of the top view of the utility model;
[0019] Figure 3 It is a structure schematic view of the front view of the utility model;
[0020] Figure 4 It is a structure schematic view of the first local perspective view of the utility model;
[0021] Figure 5 It is a structure schematic view of the second local perspective view of the utility model;
[0022] Figure 6 It is a structure schematic view of the third local perspective view of the utility model.
[0023] In the figure: 1, rack assembly; 2, waste tray; 3, funnel type collection box; 4, platform linear guide; 5, support rod; 6, Y-axis movement module; 7, X-axis movement module; 8, Z-axis movement module; 9, laser head; 10, laser main machine; 11, synchronous wheel support; 12, upper driving synchronous wheel; 13, lower driving synchronous wheel; 14, driven synchronous wheel; 15, driving synchronous belt; 16, driven synchronous belt; 17, dust collection linear guide; 18, dust collection plate; 19, dust collection nozzle; 20, pressing plate; 21, controller; 22, supporting leg. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model, and obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments.
[0025] EMBODIMENT
[0026] Please refer to Figures 1 to 6The utility model provides technical scheme: a laser glass sanding machine, including frame assembly 1 and waste tray 2, the below of frame assembly 1 middle part is equipped with funnel type collecting box 3, the front and back of frame assembly 1 is equipped with platform linear guide rail 4, and platform linear guide rail 4 is equipped with the supporting rod 5 through the sliding block between, the both sides of frame assembly 1 are equipped with Y axis movement module 6, and X axis movement module 7 is installed between Y axis movement module 6, and the front of X axis movement module 7 is equipped with Z axis movement module 8, and the front of Z axis movement module 8 is equipped with laser head 9, and the rear of Z axis movement module 8 is equipped with laser main machine 10, and the below of the both ends of X axis movement module 7 is fixedly installed with synchronous wheel support 11, and the top of synchronous wheel support 11 is equipped with rotatable upper driving synchronous wheel 12, and the below of synchronous wheel support 11 is equipped with synchronous rotation lower driving synchronous wheel 13 and driven synchronous wheel 14, and rotatable driving synchronous belt 15 is installed between upper driving synchronous wheel 12 and lower driving synchronous wheel 13, and driven synchronous belt 16 is installed between driven synchronous wheel 14, and dust absorption linear guide rail 17 is installed between synchronous wheel support 11, and dust absorption plate 18 dragged by driven synchronous belt 16 is installed through the sliding block below dust absorption linear guide rail 17, and dust absorption nozzle 19 located directly below laser head 9 is installed at the end of dust absorption plate 18, and the below of Z axis movement module 8 is fixedly installed with the pressing plate 20 dragged by driving synchronous belt 15, and the side of frame assembly 1 is equipped with controller 21.
[0027] Specifically, frame assembly 1 is welded by stainless steel plate, supporting legs 22 are connected to frame assembly 1 by threads to support and adjust balance, funnel type collecting box 3 allows waste to automatically fall into waste tray 2 by gravity, waste tray 2 collects and temporarily stores waste, waste tray 2 is cleaned regularly during production, laser main machine 10 moves with Z axis movement module 8 to avoid too long or too much bending of the connecting cable between laser head 9 and laser main machine 10, dust absorption nozzle 19 is connected to a dust collector by a hose, and the dust collector is arranged outside frame assembly 1.
[0028] Please refer to Figures 1 to 3 The below of four corners of frame assembly 1 is equipped with supporting legs 22, the height of frame assembly 1 lifted by supporting legs 22 is greater than the thickness of waste tray 2, wheels are arranged on the both sides of waste tray 2, and a handle is arranged in front of waste tray 2.
[0029] Specifically, an operator pushes and pulls waste tray 2 in and out of the below of frame assembly 1 by the handle, and multiple waste trays 2 are made for easy rotation.
[0030] Please refer to Figures 1 to 2 The number of supporting rods 5 is several and the height is the same, glass is placed above supporting rods 5, and supporting rods 5 can move left and right to change the distance when subjected to lateral thrust.
[0031] Specifically, the material of the supporting rod 5 can be aluminum profile or hard plastic, which requires high strength to avoid bending but also cannot be too hard. All the supporting rods 5 have the same height, so that the upper surfaces of the supporting rods 5 form a plane for placing the glass. When placing the glass, the glass is first roughly supported by the supporting rods 5, and then the supporting rods 5 under the glass are pushed according to the pattern, so as to avoid the position of the glass breaking being directly above the supporting rods 5.
[0032] Referring to Figures 4 to 5 , the upper driving sprocket 12, the lower driving sprocket 13 and the driven sprocket 14 have the same size and shape. The lower driving sprocket 13 and the driven sprocket 14 are installed on the same shaft and rotate synchronously, and then the driving sprocket 15 and the driven sprocket 16 rotate synchronously.
[0033] Specifically, all the sprockets have the same size, and the lower driving sprocket 13 and the driven sprocket 14 are installed on the same shaft, so that the driving sprocket 15 and the driven sprocket 16 have the same movement speed, so that the dust suction nozzle 19 can move synchronously with the laser head 9.
[0034] Referring to Figure 3 , the upper part of the driving sprocket 15 is located directly below the Z-axis movement module 8 with a small distance therebetween, and the joint of the driving sprocket 15 is arranged between the Z-axis movement module 8 and the pressing plate 20.
[0035] Specifically, the lower end surface of the Z-axis movement module 8 is flush with the lower surface of the middle part of the X-axis movement module 7. When the driving sprocket 15 is not installed, it is a long belt. When installed, the appropriate length is cut off, and then the joint is placed below the Z-axis movement module 8, and then the two ends are pressed tightly by the pressing plate 20. When the Z-axis movement module 8 moves, the driving sprocket 15 is dragged to rotate.
[0036] Referring to Figure 1 and Figure 5 , the dust suction linear guide 17 is located below the supporting rod 5, and the driven sprocket 16 is located directly below the dust suction linear guide 17 with a small distance therebetween. The joint of the driven sprocket 16 is arranged between the dust suction plate 18 and the slider installed below the dust suction linear guide 17.
[0037] Specifically, the driven sprocket 16 is a long belt when not installed, and is cut to an appropriate length when installed. Then the joint is placed below the slider of the dust suction linear guide 17, and then the two ends are pressed tightly by the dust suction plate 18. When the driven sprocket 16 rotates, the dust suction plate 18 moves synchronously below the dust suction linear guide 17.
[0038] Referring to Figures 1 to 5The X-axis movement module 7, the Y-axis movement module 6 and the Z-axis movement module 8 are all composed of linear guide rails, screws, screw nuts, motors and sliding plates, etc. The X-axis movement module 7 is installed on the sliding block of the Y-axis movement module 6 to realize forward and backward movement, the Z-axis movement module 8 is installed on the sliding block of the X-axis movement module 7 to realize left and right movement, and the laser head 9 is installed on the sliding block of the Z-axis movement module 8 to realize up and down movement.
[0039] Specifically, the Y-axis movement module 6, the X-axis movement module 7 and the Z-axis movement module 8 drive the laser head 9 to make three-dimensional movement on the glass, so that the laser head 9 can be moved to any position on the glass and the distance between the laser head 9 and the glass can be adjusted.
[0040] When in use, the Y-axis movement module 6, the X-axis movement module 7 and the Z-axis movement module 8 are reset to first transport the laser head 9 to the upper rear of the rack assembly 1. Then, according to the size of the glass, the number of supporting rods 5 used to support the glass is determined. For example, if the length of the glass is 1 meter, six supporting rods 5 can be used. First, the six supporting rods 5 are pushed to the middle position of the rack assembly 1, and the distance between the two supporting rods 5 on the two sides is set to about 1 meter. The remaining four supporting rods 5 are slightly evenly arranged in the middle. Then, the glass is placed on the six supporting rods 5. Then, the two supporting rods 5 on the two sides are pushed to be located below the glass on the two sides. Then, according to the requirements of the glass processing, the four supporting rods 5 in the middle are adjusted. If only the surface of the glass is engraved and not cut, the four supporting rods 5 in the middle can be slightly evenly arranged. If the glass needs to be cut by laser, the four supporting rods 5 need to avoid the cutting marks. If the four supporting rods 5 cannot be avoided, the supporting rod 5 on the side is pushed away to reduce the number of supporting rods 5. Thus, the distance between the supporting rods 5 can be freely adjusted in position and distance according to the processing requirements. After the glass is fixed, the movement module drives the laser head 9 to process the glass according to the pattern set by the controller 21. In this process, the synchronous wheel support 11 moves forward and backward synchronously with the X-axis movement module 7, and the dust suction nozzle 19 moves left and right synchronously with the Z-axis movement module 8 through the cooperation of the synchronous wheel and the synchronous belt, so that the dust suction nozzle 19 is always located directly below the laser head 9. Thus, the dust suction nozzle 19 can timely suck the dust generated by cutting the glass from below. The cut glass waste will directly fall into the funnel-shaped collection box 3 and then slide to the waste tray 2 under the action of its own gravity. Then, the operator can replace the waste tray 2 regularly. The energy of the laser can engrave patterns on the glass or directly cut the glass. The specific operation mainly relies on the laser main machine 10 to control the energy output of the laser head 9, so that the machine can complete various glass processing technologies.
[0041] In summary, the laser glass sanding machine automatically drives the laser head 9 XYZ three-dimensional movement through the motion module, so that the energy generated by the laser head 9 can directly engrave the required pattern on the glass according to the demand, and can complete the functions of various traditional glass processing equipment. Because of high functional integration and high automation, various glass processing processes can be completed through simple operation. Through the cooperation of the platform linear guide rail 4 and the supporting rod 5, the laser glass sanding machine has the effect of supporting structure facilitating movement according to the pattern. A plurality of supporting rods 5 that can slide on the platform linear guide rail 4 are used as the platform for supporting the glass. If the pattern to be punched through the glass and the supporting point interfere with each other during glass processing, the supporting point can be changed by simply turning the supporting rod 5. Through the cooperation of the synchronous wheel support 11, the synchronous wheel, the driving synchronous belt 15 and the driven synchronous belt 16, the laser glass sanding machine has the effect of dust collection structure that can remove dust from the bottom. The driven synchronous belt 16 is installed below the processing platform through the synchronous wheel support 11, and then the driven synchronous belt 16 can move synchronously with the laser head 9 through the cooperation of the synchronous wheel and the driving synchronous belt 15, thereby realizing the effect of dust collection structure that can remove dust from the bottom.
[0042] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited thereto. Any skilled person in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A laser glass sander comprising a frame assembly (1) and a waste tray (2), characterized in that: The funnel type collecting box (3) is installed below the middle of the rack assembly (1), the platform linear guide rails (4) are installed at the front and back of the rack assembly (1), the supporting rods (5) are installed between the platform linear guide rails (4) through sliding blocks, the Y-axis movement modules (6) are installed at the two sides of the rack assembly (1), the X-axis movement modules (7) are installed between the Y-axis movement modules (6), the Z-axis movement modules (8) are installed in front of the X-axis movement modules (7), the laser heads (9) are installed in front of the Z-axis movement modules (8), the laser main machines (10) are installed behind the Z-axis movement modules (8), the synchronous wheel supports (11) are fixedly installed below the two ends of the X-axis movement modules (7), the upper driving synchronous wheels (12) are rotatably installed above the synchronous wheel supports (11), the upper driving synchronous wheels (13) and the driven synchronous wheels (14) are synchronously rotatably installed below the synchronous wheel supports (11), the driving synchronous belts (15) are rotatably installed between the upper driving synchronous wheels (12) and the upper driving synchronous wheels (13), the driven synchronous belts (16) are installed between the driven synchronous wheels (14), the dust collection linear guide rails (17) are installed between the synchronous wheel supports (11), the dust collection plates (18) are dragged by the driven synchronous belts (16) and are installed below the dust collection linear guide rails (17) through sliding blocks, the dust collection nozzles (19) are installed at the ends of the dust collection plates (18) and are located directly below the laser heads (9), the pressing plates (20) are fixedly installed below the Z-axis movement modules (8) and drag the driving synchronous belts (15), and the controllers (21) are installed on one side of the rack assembly (1).
2. The laser glass sander of claim 1, wherein: The supporting legs (22) are installed below four corners of the rack assembly (1), the height of the rack assembly (1) lifted by the supporting legs (22) is greater than the thickness of the waste tray (2), wheels are arranged at the two sides of the waste tray (2), and a handle is arranged at the front of the waste tray (2).
3. The laser glass sander of claim 1, wherein: The number of the supporting rods (5) is several and the heights are the same, the glass is placed above the supporting rods (5), and the supporting rods (5) can move left and right to change the spacing when subjected to a lateral thrust.
4. The laser glass sander of claim 1, wherein: The shapes and sizes of the upper driving synchronous wheels (12), the lower driving synchronous wheels (13) and the driven synchronous wheels (14) are the same, the lower driving synchronous wheels (13) and the driven synchronous wheels (14) are installed on the same shaft and synchronously rotate, and then the driving synchronous belts (15) and the driven synchronous belts (16) synchronously rotate.
5. The laser glass sander of claim 1, wherein: The upper part of the driving synchronous belts (15) is located directly below the Z-axis movement modules (8) and the spacing therebetween is small, and the joints of the driving synchronous belts (15) are arranged between the Z-axis movement modules (8) and the pressing plates (20).
6. The laser glass sander of claim 1, wherein: The dust collection linear guide rails (17) are located below the supporting rods (5), the driven synchronous belts (16) are located directly below the dust collection linear guide rails (17) and the spacing therebetween is small, and the joints of the driven synchronous belts (16) are arranged between the dust collection plates (18) and the sliding blocks installed below the dust collection linear guide rails (17).
7. The laser glass sander of claim 1, wherein: The X-axis movement module (7), the Y-axis movement module (6) and the Z-axis movement module (8) are each composed of a linear guide rail, a screw rod, a screw rod nut, a motor and a sliding plate, the X-axis movement module (7) is installed on the sliding block of the Y-axis movement module (6) to realize forward and backward movement, the Z-axis movement module (8) is installed on the sliding block of the X-axis movement module (7) to realize left and right movement, and the laser head (9) is installed on the sliding block of the Z-axis movement module (8) to realize up and down movement.