Rust removal device for steel wire production

By designing a splash-proof housing and a swirl fan blade rust removal component, the rust on the surface of the steel wire is dispersed and washed away by the rotating water flow, which solves the safety and machine life problems caused by rusting reaction in steel wire production and achieves efficient rust removal and cooling effects.

CN224102620UActive Publication Date: 2026-04-10TAIZHOU SHENGHUI METAL CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TAIZHOU SHENGHUI METAL CO LTD
Filing Date
2025-04-28
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

During the steel wire production process, the flying debris and heat generated by the rusting reaction affect operational safety and machine lifespan.

Method used

A rust removal assembly was designed, comprising a splash-proof shell, a water pump, a water guide pipe, a rust removal cylinder, a vortex fan blade, and a drain pipe. The assembly uses rotating water flow to disperse and wash away the rust on the surface of the steel wire, and combines this with a winding winch to rotate the rust removal cylinder for cooling.

Benefits of technology

It effectively removes rust and debris from the surface of steel wire, improves the rust removal speed, and prevents safety hazards caused by high-temperature winding by cooling, ensuring safe storage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a derusting device for steel wire production, which comprises a base, a transmission link frame is fixedly mounted above the base, the top of the transmission link frame is connected with a wire feeding winch through a rotary drum, a steel wire body is wound and connected outside the wire feeding winch, a rolling shaft is movably connected inside the wire feeding winch, and the steel wire body is connected with the rolling shaft. And a first bevel gear is installed on one side of the rolling shaft, the outer wall of the first bevel gear is connected with a second bevel gear in a meshed mode, and a center shaft of the second bevel gear is fixedly connected with a rust removal assembly. A motor is arranged on the other side of the upper portion of the base, and an output shaft of the motor is fixedly connected with a driving wheel through a coupler. According to the rust removal device for steel wire production, a steel wire body is driven by the winding winch to be pulled outwards, water flow dripping from the water guide pipe above is rotationally scattered through the rotational flow fan blades, the scattered water flow is evenly distributed around the rust removal barrel, and loose rust on the surface of the steel wire can be washed away through the water flow.
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Description

TECHNICAL FIELD

[0001] The utility model relates to steel wire production technical field, concretely is a rust cleaning device for steel wire production. BACKGROUND

[0002] In the patent of the prior art including above, in the steel wire production process will be affected by oxidation and produce rustification reaction, need to carry out rust cleaning to steel wire, in the rust cleaning process can produce a large amount of rust splashing or except rust friction and produce spark, spark contact rust debris can produce spark, influence operator's own safety, and in the rust cleaning process can produce a large amount of heat due to friction, make the temperature of steel wire when winding too high, influence the service life of machine.

[0003] In the patent of the prior art including above, in the steel wire production process will be affected by oxidation and produce rustification reaction, need to carry out rust cleaning to steel wire, in the rust cleaning process can produce a large amount of rust splashing or except rust friction and produce spark, spark contact rust debris can produce spark, influence operator's own safety, and in the rust cleaning process can produce a large amount of heat due to friction, make the temperature of steel wire when winding too high, influence the service life of machine. UTILITARIAN CONTENT

[0004] The utility model aims at providing a rust cleaning device for steel wire production to solve the problem of flying debris and heat energy generated by rust cleaning friction in the above background technology.

[0005] To achieve the above object, the utility model provides the following technical scheme: a rust cleaning device for steel wire production, including base, the top of base is fixedly installed with transmission linkage frame, the top of transmission linkage frame is connected with the sending wire capstan through the rotating drum, the outside of sending wire capstan is connected with the steel wire body, the inside of sending wire capstan is movably connected with the rolling shaft, one side of rolling shaft is installed with the first bevel gear, the outer wall of first bevel gear is connected with the second bevel gear, the center shaft of second bevel gear is fixedly connected with rust cleaning subassembly;The other side of the top of base is provided with motor, the output shaft of motor is fixedly connected with driving pulley through the shaft coupling, the top of base is fixedly connected with support frame, the inside of support frame is installed with the winding capstan.

[0006] Further, the inside of the rust removal assembly comprises a splash-proof shell, a water pump, a water guide pipe rust removal cylinder, a sleeve, a cyclone fan blade, a guide cylinder and a drain pipe, the outer wall of the transmission linkage frame is fixedly connected with the splash-proof shell through a support, the water pump is installed above the splash-proof shell, the output end of the water pump is provided with a water guide pipe, the center shaft of the second bevel gear is fixedly connected with the sleeve, one end of the sleeve is fixedly connected with the rust removal cylinder, the outer wall of the sleeve is fixedly installed with the cyclone fan blade, the inner wall of the splash-proof shell is fixedly installed with the guide cylinder, and the lower portion of the splash-proof shell is provided with the drain pipe.

[0007] Further, the water outlet of the water guide pipe is located above the cyclone fan blade, and the drain pipe is located below the cyclone fan blade.

[0008] Further, one end of the sleeve penetrates the inside of the splash-proof shell and is fixedly connected with the rust removal cylinder, and a plurality of groups of holes are formed in the inner wall of the splash-proof shell, close to one side of the cyclone fan blade.

[0009] Further, a round hole is formed in the side of the wire feeding winch and the upper portion of the box body of the splash-proof shell, the steel wire body penetrates the round hole to the inside of the rust removal assembly, and the steel wire body penetrates the guide cylinder, the second bevel gear, the sleeve and the rust removal cylinder.

[0010] Further, the side of the wire feeding winch is flush with the side of the winding winch, and the winding winch is located in the advancing direction of the steel wire body of the rust removal assembly.

[0011] Further, the center shaft rod of the winding winch is fixedly connected with another driving wheel at one end, and the driving wheel and another driving wheel are connected through a belt transmission.

[0012] Compared with the prior art, the rust removal device for steel wire production has the following advantages:

[0013] (1) The rust removal assembly is used for rotating rust removal of the steel wire body, the winding winch is used for driving the steel wire body to be pulled outwards, the steel wire body passes through the rust removal cylinder, the cyclone fan blade is used for rotating and scattering the water flow dripping from the upper water guide pipe, the scattered water flow is uniformly distributed around the rust removal cylinder, and the water flow can flush away the loose rust on the surface of the steel wire; when a physical rust removal method (such as a rotating brush rust removal) is used, the rust debris is easy to remain on the surface of the steel wire, affecting the subsequent rust removal effect, the flushing action of the water flow can timely take away the rust debris, the rust removal tool (such as a steel wire brush) can continuously and effectively contact the rust layer on the surface of the steel wire, and thus the overall rust removal speed is improved.

[0014] (2) through the same winding winch winding power, drive steel wire body winding at the same time to drive the sleeve and rust cylinder rotation, play a winding effect at the same time and play a role in cooling the steel wire body, after cooling winding steel coil is more safe in the storage process, if the steel wire is wound in a high temperature state, in the storage process, it may continue to heat dissipation, resulting in the surrounding environment temperature rise, which not only will have an impact on the storage environment, but also may cause some security risks, such as the temperature of the nearby flammable material increases the risk of fire, and the cooled steel coil does not have such a problem, can better adapt to the storage environment. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a front view of the utility model;

[0016] Figure 2 is a side view of the utility model;

[0017] Figure 3 is a connection structure diagram of the rust removal cylinder and the anti-splashing shell of the utility model;

[0018] Figure 4 is a structure diagram of the rust removal assembly of the utility model;

[0019] Figure 5 is a connection structure diagram of the cyclone fan blade and the sleeve of the utility model.

[0020] In the drawing: 1, base; 2, transmission linkage frame; 3, wire feeding winch; 4, steel wire body; 5, rolling shaft; 6, first bevel gear; 7, second bevel gear; 8, rust removal assembly; 801, anti-splashing shell; 802, water pump; 803, water guide pipe; 804, rust removal cylinder; 805, sleeve; 806, cyclone fan blade; 807, guide cylinder; 808, drain pipe; 9, motor; 10, driving wheel; 11, support frame; 12, winding winch. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] Please refer to Figures 1-5 The utility model provides a technical scheme:

[0023] Embodiment 1:

[0024] The utility model provides a rust cleaning device for steel wire production, which comprises a base 1, a transmission linkage frame 2 fixedly installed above the base 1, a wire feeding winch 3 connected to the top of the transmission linkage frame 2 through a rotating drum, a steel wire body 4 wound outside the wire feeding winch 3, a rolling shaft 5 movably connected inside the wire feeding winch 3, a first bevel gear 6 installed on one side of the rolling shaft 5, a second bevel gear 7 meshingly connected to the outer wall of the first bevel gear 6, and a rust cleaning assembly 8 fixedly connected to the central shaft of the second bevel gear 7.

[0025] The above structure rotates and cleans the rust on the steel wire body 4 through the rust cleaning assembly 8, and pulls the steel wire body 4 outward through the winding winch 12, so that the steel wire body 4 passes through the rust cleaning cylinder 804, the water flow dripping from the upper water guide pipe 803 is rotated and scattered by the cyclone fan blade 806, and the scattered water flow is uniformly distributed around the rust cleaning cylinder 804, and the water flow can also flush away the loose rust on the surface of the steel wire.

[0026] Further, the inside of the rust cleaning assembly 8 comprises a splash-proof shell 801, a water pump 802, a water guide pipe 803, a rust cleaning cylinder 804, a sleeve 805, a cyclone fan blade 806, a guide cylinder 807, and a drain pipe 808, the splash-proof shell 801 is fixedly connected to the outer wall of the transmission linkage frame 2 through a support, the water pump 802 is installed above the splash-proof shell 801, the output end of the water pump 802 is provided with the water guide pipe 803, the central shaft of the second bevel gear 7 is fixedly connected with the sleeve 805, one end of the sleeve 805 is fixedly connected with the rust cleaning cylinder 804, the outer wall of the sleeve 805 is fixedly installed with the cyclone fan blade 806, the inner wall of the splash-proof shell 801 is fixedly installed with the guide cylinder 807, and the drain pipe 808 is arranged below the splash-proof shell 801.

[0027] The above structure can timely remove the rust debris through the flushing action of the water flow, so that the rust cleaning tool such as the steel wire brush can continuously and effectively contact the rust layer on the surface of the steel wire, thereby improving the overall rust cleaning speed.

[0028] Further, the water outlet of the water guide pipe 803 is located above the cyclone fan blade 806, the drain pipe 808 is located below the cyclone fan blade 806, one end of the sleeve 805 penetrates the inside of the splash-proof shell 801 and is fixedly connected with the rust cleaning cylinder 804, a plurality of openings are formed in the side of the inner wall of the splash-proof shell 801 close to the cyclone fan blade 806, a round hole is formed in the side of the winch of the wire feeding winch 3 and the upper part of the box body of the splash-proof shell 801, the steel wire body 4 penetrates the round hole to the inside of the rust cleaning assembly 8, and the steel wire body 4 penetrates the guide cylinder 807, the second bevel gear 7, the sleeve 805, and the rust cleaning cylinder 804.

[0029] The above structure rotates and disperses the water flow dripping from the upper water guide pipe 803 by using the cyclone fan blade 806, so that the dispersed water flow is uniformly distributed around the rust removal cylinder 804.

[0030] Furthermore, one side of the wire feeding winch 3 is flush with one side of the winding winch 12, and the winding winch 12 is located in the advancing direction of the steel wire body 4 of the rust removal assembly 8. One end of the central shaft of the winding winch 12 is fixedly connected with another driving wheel 10, and the driving wheel 10 and another driving wheel 10 are connected by a belt transmission.

[0031] The above structure rotates and disperses the water flow dripping from the upper water guide pipe 803 by using the cyclone fan blade 806, so that the dispersed water flow is uniformly distributed around the rust removal cylinder 804.

[0032] Working principle: in use, first, use the rust removal device to remove rust, start the motor 9, so that the motor 9 drives the driving wheel 10 to rotate, drives another driving wheel 10 to rotate through the belt, and drives the winding winch 12 to wind the steel wire body 4 after rust removal;

[0033] Secondly, through the same winding power of the winding winch 12, the steel wire body 4 is wound at the same time to drive the sleeve 805 and the rust removal cylinder 804 to rotate, the sleeve 805 is used to connect the second bevel gear 7 and the rust removal cylinder 804, and when the steel wire body 4 is wound outward, the wire feeding winch 3 is rotated under the influence of tension, so that the rolling shaft 5 rotates to drive the first bevel gear 6 to rotate, which plays a winding effect and also plays a role in cooling the steel wire body 4. The wound steel wire coil is safer during storage after cooling;

[0034] Finally, the rust removal assembly 8 removes rust on the steel wire body 4 by rotating, and the steel wire body 4 is pulled outward by the winding winch 12, so that the steel wire body 4 passes through the rust removal cylinder 804. The water flow dripping from the upper water guide pipe 803 is rotated and dispersed by using the cyclone fan blade 806, so that the dispersed water flow is uniformly distributed around the rust removal cylinder 804. At the same time, the water flow can flush off the loose rust on the surface of the steel wire. When a physical rust removal method (such as rotating brush removal of the rust removal cylinder 804) is used, rust debris is easily left on the surface of the steel wire, affecting the subsequent rust removal effect. The flushing action of the water flow can timely remove these rust debris, so that the rust removal tool (such as a steel wire brush) can continuously and effectively contact the rust layer on the surface of the steel wire, thereby improving the overall rust removal speed.

[0035] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.

Claims

1. A rust removal device for steel wire production, comprising a base (1), characterized in that: The upper side of the base (1) is fixedly provided with a transmission link frame (2), the top of the transmission link frame (2) is connected with a wire feeding winch (3) through a rotating drum, the outer part of the wire feeding winch (3) is woundly connected with a steel wire body (4), the inner part of the wire feeding winch (3) is movably connected with a rolling shaft (5), the side of the rolling shaft (5) is provided with a first bevel gear (6), the outer wall of the first bevel gear (6) is meshedly connected with a second bevel gear (7), the center shaft of the second bevel gear (7) is fixedly connected with a rust removal assembly (8); the other side of the upper side of the base (1) is provided with a motor (9), the output shaft of the motor (9) is fixedly connected with a driving wheel (10) through a shaft coupling, the top of the base (1) is fixedly connected with a support frame (11), the inner side of the support frame (11) is provided with a winding winch (12).

2. The rust removal device for steel wire production according to claim 1, characterized in that: The inner part of the rust removal assembly (8) comprises a splash-proof shell (801), a water pump (802), a water guide pipe (803), a rust removal cylinder (804), a sleeve (805), a cyclone fan blade (806), a guide cylinder (807) and a drain pipe (808), the outer wall of the transmission link frame (2) is fixedly connected with the splash-proof shell (801) through a support, the upper side of the splash-proof shell (801) is provided with the water pump (802), the output end of the water pump (802) is provided with the water guide pipe (803), the center shaft of the second bevel gear (7) is fixedly connected with the sleeve (805), one end of the sleeve (805) is fixedly connected with the rust removal cylinder (804), the outer wall of the sleeve (805) is fixedly provided with the cyclone fan blade (806), the inner wall of the splash-proof shell (801) is fixedly provided with the guide cylinder (807), the lower side of the splash-proof shell (801) is provided with the drain pipe (808).

3. The rust removal device for steel wire production according to claim 2, characterized in that: The water outlet of the water guide pipe (803) is located at the upper side of the cyclone fan blade (806), and the drain pipe (808) is located at the lower side of the cyclone fan blade (806).

4. The rust removal device for steel wire production according to claim 2, characterized in that: One end of the sleeve (805) penetrates the inner part of the splash-proof shell (801) and is fixedly connected with the rust removal cylinder (804), and a plurality of groups of openings are formed in the inner wall of the splash-proof shell (801) close to the side of the cyclone fan blade (806).

5. The rust removal device for steel wire production according to claim 2, characterized in that: A round hole is formed in the side of the wire feeding winch (3) and the upper side of the box part of the splash-proof shell (801), the steel wire body (4) penetrates the round hole and enters the inner part of the rust removal assembly (8), and the steel wire body (4) penetrates the guide cylinder (807), the second bevel gear (7), the sleeve (805) and the rust removal cylinder (804).

6. The rust removal device for steel wire production according to claim 1, characterized in that: The side of the wire feeding winch (3) is flush with the side of the winding winch (12), and the winding winch (12) is located in the forward direction of the steel wire body (4) of the rust removal assembly (8).

7. The rust removal device for steel wire production according to claim 1, characterized in that: The other end of the center shaft of the winding winch (12) is fixedly connected with another driving wheel (10), and the driving wheel (10) and the other driving wheel (10) are connected through a belt transmission.

Citation Information

Patent Citations

  • Rust-removing polishing device for steel wire rope production

    CN212470983U