Tool for replacing metallurgical furnace water jacket flowmeter

Abstract

The utility model discloses a tool for replacing a metallurgical furnace water jacket flowmeter, which comprises a turn buckle, the length of the turn buckle is adjustable, the upper end and the lower end of the turn buckle are respectively connected with an L-shaped supporting rod, the head ends of the two supporting rods are respectively and fixedly provided with a holding ring, the axes of the two holding rings are parallel to the turn buckle, and the two holding rings are positioned on the same axis; the embracing ring comprises a semicircular fixed ring and a semicircular movable ring, the movable ring is rotationally connected to the fixed ring through a pin shaft, and a locking screw rod is connected between the fixed ring and the movable ring; and a plurality of annular lining rings are detachably connected in the holding ring, and the inner diameters of different lining rings are different, so that water pipes with different pipe diameters can be conveniently connected. Before the tool is not used, the water jacket flow meter needs at least 30 minutes to be replaced, and the time for replacing the water jacket flow meter is shortened to be within 15 minutes through research, development and field use of the tool.

Description

TECHNICAL FIELD

[0001] The utility model belongs to equipment maintenance tool technical field, concretely relates to a tool for replacing water jacket flowmeter of metallurgical furnace. BACKGROUND

[0002] The water jacket flowmeter of the metallurgical furnace is a key equipment for monitoring the state of the circulating cooling water in the production process of the metallurgical furnace, and when the water jacket flowmeter is damaged, the pipeline needs to be shut down for treatment. Due to the limitation of the space on site, the water jacket flowmeter is compactly installed in the upper or lower area of the water tank, resulting in that the tool for replacing the flowmeter is limited by the environment, and the installation and disassembly are difficult, and the work efficiency is low. The furnace may not be effectively cooled for a long time, and thus the safe and stable operation of the metallurgical furnace is affected.

[0003] Through online and offline search, no suitable tool for replacing the water jacket flowmeter is found. At present, the wrench and the pipe wrench are usually used for replacing the water jacket flowmeter. When the water jacket flowmeter is replaced, the two tools can effectively twist the connecting screw, but are affected by the constraint force of the upper and lower pipelines, cannot expand the effective installation space, and will also cause the upper and lower pipeline interfaces to be misaligned, which makes it very difficult to disassemble and install the water jacket flowmeter. Usually, two people are needed to expand the upper and lower pipelines and align the upper and lower pipeline interfaces, and one person replaces the water jacket flowmeter. CONTENT OF THE UTILITY MODEL

[0004] The utility model provides a tool for replacing the water jacket flowmeter of the metallurgical furnace, aiming at reducing the difficulty of replacing the water jacket flowmeter. Through the development of a dismounting tool, the effect of shortening the operation and maintenance time and improving the service quality is achieved.

[0005] Therefore, the utility model adopts the following technical scheme:

[0006] A tool for replacing the water jacket flowmeter of the metallurgical furnace, comprising a basket bolt, the length of the basket bolt is adjustable, L-shaped support rods are connected to the upper and lower ends of the basket bolt respectively, the head ends of the two support rods are fixed with clamping rings respectively, the shaft centers of the two clamping rings are parallel to the basket bolt, and the two clamping rings are located on the same axis;

[0007] The clamping ring comprises a semicircular fixed ring and a semicircular movable ring, the movable ring is rotationally connected to the fixed ring through a pin shaft, and a locking screw is connected between the fixed ring and the movable ring; a plurality of annular inner lining rings are detachably connected in the clamping ring, the inner diameters of different inner lining rings are different, and the water pipes with different diameters can be connected conveniently.

[0008] Further, the L-shaped support rod comprises a vertical section and a horizontal section, the vertical section is connected with the screw rod of the basket bolt, and the horizontal section is fixedly connected with the fixed ring.

[0009] Further, the horizontal section of the L-shaped support rod is welded with the fixed ring.

[0010] The design principle of the utility model is as follows:

[0011] The utility model discloses a special tool which is designed and manufactured in combination with the problems existing when replacing water jacket flowmeter on site, and the tool body mainly consists of two parts, one is to select the basket bolt with adjustable length as the main part, and the basket bolt is redesigned according to the force requirement on site, the second is to select the appropriate clamp for fixing the pipeline, and one holding ring is welded at the upper and lower ends of the basket bolt respectively, and the holding ring is at a certain distance from the double basket bolt to leave enough space for the water jacket flowmeter, and the third is to select the different specifications of the inner lining ring in the holding ring to meet the use requirement of all water jacket flowmeters on site.

[0012] When replacing the water jacket flowmeter, the water jacket flowmeter connecting screw is loosened, the upper and lower clamps of the tool are fixed on the upper and lower pipelines of the water jacket flowmeter, then the length is adjusted by rotating the basket bolt, so that the upper and lower pipelines of the water jacket flowmeter are expanded, and the water jacket flowmeter is conveniently disassembled, the upper and lower pipeline directions are fixed through the clamp, the upper and lower interfaces are prevented from being dislocated, and the water jacket flowmeter is conveniently installed.

[0013] The utility model has the advantages that:

[0014] The tool needs at least 30 minutes before use to replace the water jacket flowmeter, and through the development and on-site use of the tool, the time for replacing the water jacket flowmeter is shortened to within 15 minutes. The introduction of the new tool will solve the operation difficulty of replacing the water jacket flowmeter, effectively shorten the time required in the whole replacement process, and ensure the high efficiency and safety of the maintenance work. DRAWINGS

[0015] Figure 1 It is the structural schematic view of the utility model;

[0016] Figure 2 It is the structural front view of the utility model;

[0017] Figure 3 It is the connection schematic view of the support rod and the holding ring of the utility model;

[0018] Figure 4 It is Figure 3 the top view of

[0019] In the drawing: 1-basket bolt, 2-support rod, 21-vertical section, 22-horizontal section, 3-holding ring, 31-fixed ring, 32-movable ring, 4-inner lining ring. PREFERRED EMBODIMENT

[0020] The utility model will be further described in combination with the drawings and specific embodiments:

[0021] As Figure 1 and 2 The utility model discloses a tool for replacing the water jacket flowmeter of a metallurgical furnace, which comprises a basket bolt 1, the length of the basket bolt 1 is adjustable, and L-shaped support rods 2 are connected to the upper and lower ends of the basket bolt 1 respectively, the head ends of the two support rods 2 are fixed with clamping rings 3 respectively, the shaft centers of the two clamping rings 3 are parallel to the basket bolt 1, and the two clamping rings 3 are located on the same axis.

[0022] The clamping ring 3 comprises a semicircular fixed ring 31 and a semicircular movable ring 32, the movable ring 32 is rotatably connected to the fixed ring 31 through a pin shaft, and a locking screw is connected between the fixed ring 31 and the movable ring 32; a circular annular inner lining ring 4 is detachably connected in the clamping ring 3, the inner lining ring 4 comprises a plurality of inner lining rings 4, and the inner diameters of the different inner lining rings 4 are different, so that the water pipes with different diameters can be connected conveniently.

[0023] As Figure 3 and 4 The L-shaped support rod 2 comprises a vertical section 21 and a horizontal section 22, the vertical section 21 is connected to the screw rod of the basket bolt 1, and the horizontal section 22 is fixedly connected to the fixed ring 31. The horizontal section 22 of the L-shaped support rod 2 is welded to the fixed ring 31.

[0024] The design method of the utility model is as follows:

[0025] 1. Material selection: in order to meet the force requirement on site and long-term use, the tool is made of stainless steel material;

[0026] 2. Method for removing the water jacket flowmeter: according to the size of the pipeline on site, select the appropriate inner lining ring 4, use the clamp of the tool to fix the tool on the upper and lower pipeline of the water jacket flowmeter, remove the water jacket flowmeter connecting buckle, expand the space of the upper and lower pipelines of the water jacket flowmeter by rotating the basket bolt 1, tighten the locking nut to fix the position, and then replace the water jacket flowmeter;

[0027] 3. Method for installing the water jacket flowmeter: after replacing the water jacket flowmeter, rotate the basket bolt 1 to restore the space of the upper and lower pipelines of the water jacket flowmeter, then install the water jacket flowmeter buckle, fix the water jacket flowmeter, and remove the tool.

Claims

1. A tool for replacing a water jacket flowmeter of a metallurgical furnace, characterized in that, The application relates to a flower basket bolt (1), the length of which is adjustable, and L-shaped supporting rods (2) are connected to the upper and lower ends of the flower basket bolt (1), the head ends of the two supporting rods (2) are respectively fixed with embracing rings (3), the shafts of the two embracing rings (3) are parallel to the flower basket bolt (1), and the two embracing rings (3) are located on the same axis. The embracing ring (3) comprises a semicircular fixed ring (31) and a semicircular movable ring (32), the movable ring (32) is rotationally connected to the fixed ring (31) through a pin shaft, a locking screw is connected between the fixed ring (31) and the movable ring (32), and a circular annular inner lining ring (4) is detachably connected in the embracing ring (3), the inner lining ring (4) comprises a plurality of inner lining rings (4), the inner diameters of the different inner lining rings (4) are different, and the water pipes with different diameters can be conveniently connected.

2. The tool for changing a flow meter of a water jacket of a metallurgical furnace according to claim 1, characterized in that, The L-shaped supporting rod (2) comprises a vertical section (21) and a horizontal section (22), the vertical section (21) is connected with the screw rod of the flower basket bolt (1), and the horizontal section (22) is fixedly connected with the fixed ring (31).

3. The tool for changing a flow meter of a water jacket of a metallurgical furnace according to claim 2, characterized in that, The horizontal section (22) of the L-shaped supporting rod (2) is welded with the fixed ring (31).

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