Glaze spraying device for ceramic flowerpot production

Abstract

The utility model discloses a glaze spraying device for ceramic flowerpot production, which comprises a base station, a multi-shaft guide seat and an annular spraying assembly, the base station is used for supporting other parts, a lifting seat and a bearing platform can adjust the height of a ceramic flowerpot blank body, the multi-shaft guide seat realizes that a sprayer uniformly sprays glaze along the periphery of a ceramic flowerpot through an electric actuating rod and a linkage ring, and the annular spraying assembly is used for spraying the glaze on the periphery of the ceramic flowerpot. A fixed ring and a movable pulley in the annular spraying assembly accurately control the angle and the position of a sprayer through an electromagnetic driving system, uniform spraying is ensured, the equipment flexibly adjusts multiple parameters such as spraying pressure, spraying angle and spraying time through a control panel, the equipment can adapt to ceramic flowerpots of different specifications and shapes, and the flexibility and diversity of a production line are improved. The glaze spraying device for ceramic flowerpot production has the advantages of being uniform in spraying, easy and convenient to operate, high in automation degree, high in production efficiency and the like, the production quality and efficiency of ceramic flowerpots can be effectively improved, glaze waste is reduced, and different production requirements are met.

Description

Technical Field

[0001] This utility model relates to the field of ceramic production technology, specifically to a glaze spraying device for ceramic flowerpot production. Background Technology

[0002] In the traditional ceramic flowerpot production process, the glaze spraying stage has a crucial impact on the appearance quality and production efficiency of the flowerpots. Traditional spraying equipment often suffers from the following problems:

[0003] Traditional spraying equipment typically relies on fixed nozzles for spraying. However, due to limitations in equipment precision, it's difficult to evenly spray glaze around ceramic flowerpots, resulting in uneven glaze coverage, uneven coating, bubbles, and other quality issues. Adjusting the spraying angle and nozzle position on traditional equipment is cumbersome, usually requiring manual adjustments, which is time-consuming, labor-intensive, and inaccurate. Especially for ceramic flowerpots of different sizes and shapes, traditional equipment cannot adapt flexibly, and the spraying effect cannot be effectively controlled. Traditional spraying equipment generally uses manual operation or simple automated control systems, requiring operators to frequently adjust equipment parameters, increasing operational complexity. Furthermore, the lack of intelligent control leads to low production efficiency and is prone to human error.

[0004] In view of this, this paper studies and improves upon the existing problems, and provides a glaze spraying device for the production of ceramic flower pots to solve the current problems. The aim is to solve the problems and improve the practical value through this technology. Utility Model Content

[0005] The present invention aims to solve the technical problems existing in the prior art or related technologies.

[0006] A glaze spraying device for ceramic flowerpot production includes: a base, a multi-axis guide seat, and a ring spray assembly;

[0007] A lifting seat is fixedly installed on the inner side of the base, and a support is fixedly connected to the output end of the lifting seat. A control panel is provided on the surface of the base.

[0008] The multi-axis guide includes an electric actuator rod and a linkage ring. Both the upper and lower ends of the electric actuator rod are provided with movable lugs, which are respectively connected to the surfaces of the base and the linkage ring through the movable lugs. Several electric actuator rods are evenly distributed along the circumferential direction.

[0009] The ring spraying assembly comprises a fixed ring, a movable trolley and a sprayer fixed to the surface of the movable trolley, the movable trolley is slidingly installed on the surface of the fixed ring, the inner side of the movable trolley is provided with an excitation coil, and the surface of the fixed ring is embedded with a plurality of permanent magnets. Stable support is provided through the base, and the lifting seat and the bearing platform ensure that the ceramic flowerpot embryo can be sprayed at a suitable height. The design of the multi-shaft guide base and the electric actuator enables the sprayer to uniformly spray the glaze around the ceramic flowerpot. The electromagnetic driving structure of the ring spraying assembly ensures that the sprayer can accurately control the position and the spraying angle, thereby achieving uniform spraying of the glaze.

[0010] In a preferred example, the plurality of electric actuators are uniformly distributed in the circumferential direction and are arranged obliquely, and the input end of the electric actuator is electrically connected to the input end of the control panel.

[0011] By adopting the above technical solution, the uniform distribution of the electric actuators in the circumferential direction and the oblique arrangement can enable the sprayer to spray around the ceramic flowerpot embryo in a more accurate manner, thereby ensuring the uniformity of the spraying. At the same time, through the electrical connection of the input end of the control panel, the operator can accurately control the action of the electric actuator to achieve the desired spraying effect.

[0012] In a preferred example, the lifting seat is a hydraulic or electric telescopic rod, and the bearing platform is fixed to the top surface of the lifting seat and is arranged horizontally to support the ceramic flowerpot embryo.

[0013] By adopting the above technical solution, the lifting seat provides stable and adjustable support through the hydraulic or electric telescopic rod, so that the height of the ceramic flowerpot embryo can be accurately adjusted. The horizontal arrangement of the bearing platform ensures that the ceramic flowerpot remains stable during the spraying process, preventing tilting from affecting the spraying effect.

[0014] In a preferred example, the fixed ring is annular, and the surface of the movable trolley is provided with a wheel that abuts against the surface of the fixed ring.

[0015] By adopting the above technical solution, the annular design of the fixed ring, in combination with the sliding of the movable trolley, can uniformly cover the surface of the entire ceramic flowerpot embryo. The wheel design of the movable trolley makes the sliding process more stable, improving the stability and uniformity of the spraying.

[0016] In a preferred example, the end of the sprayer is connected to a glaze pumping assembly, and the glaze is sprayed out of the surface of the sprayer through a high-pressure glaze pump.

[0017] By adopting the above technical scheme, the glaze is conveyed to the sprayer by the high-pressure pumping assembly, ensuring that the sprayer can spray the glaze at high pressure, further improving the efficiency and uniformity of spraying. The high-pressure pumping system can adjust the pressure according to the demand, ensuring that the glaze is sprayed without leakage and dripping during the spraying process.

[0018] In a preferred example, the excitation coil is arranged in an arc shape and concentric with the center of the fixed ring, and the electromagnetic driving of the movable trolley and the excitation coil is realized through the electromagnetic effect of the surface of the excitation coil and the permanent magnet block.

[0019] By adopting the above technical scheme, the excitation coil is arranged in an arc shape and concentric with the center of the fixed ring, ensuring that the sliding of the movable trolley on the fixed ring is more stable and accurate. Through the cooperation of electromagnetic effect and permanent magnet block, more efficient and stable electromagnetic driving can be realized, so that the sprayer can accurately adjust the spraying angle and position as needed.

[0020] Through the above structural design, the utility model provides a kind of glaze spraying device for novel ceramic flowerpot production, can effectively improve the uniformity and precision of spraying, optimize the production efficiency of ceramic flowerpot. In the production process, the optimization of equipment structure makes each spraying step more accurate and stable, adapts to the spraying needs of ceramic flowerpot of different specifications and shapes.

[0021] The utility model has the beneficial effects that:

[0022] 1. In the utility model, through the accurate control of multi-shaft guide base and electric execution rod, it can ensure that the sprayer uniformly sprays glaze around the ceramic flowerpot embryo, avoids the problem of uneven spraying in traditional equipment, improves the glaze coverage effect on the surface of ceramic flowerpot, and the angle and position of sprayer can be accurately adjusted.

[0023] 2. In the utility model, the equipment realizes the adjustment of multiple parameters such as spraying pressure, angle, spraying time and the like through control panel, can flexibly adapt to the spraying needs of ceramic flowerpots of different specifications and shapes, improves the flexibility and diversity of production line, and the operator can conveniently adjust various parameters, reduces the complexity of manual operation, and improves the production efficiency. At the same time, the degree of automation is high, reduces manual intervention, and reduces operation risk. DRAWINGS

[0024] Figure 1 It is a whole structure schematic view of an embodiment of the utility model;

[0025] Figure 2 It is a multi-shaft guide base and ring spraying assembly structure schematic view of an embodiment of the utility model;

[0026] Figure 3 The exploded structural schematic view of the ring spraying assembly of one embodiment of the present application is shown in the figure.

[0027] Figure 4 The structural schematic view of the electric operating rod of one embodiment of the present application is shown in the figure.

[0028] Reference signs:

[0029] 100, base; 110, control panel; 120, lifting seat; 130, bearing platform;

[0030] 200, multi-shaft guide base; 210, electric operating rod; 220, linkage ring; 211, movable ear seat;

[0031] 300, ring spraying assembly; 310, fixed ring; 320, movable pulley; 330, sprayer; 340, excitation coil; 311, permanent magnet block. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical scheme and advantages of the present application more clear and explicit, the present application is further described in detail below in combination with specific embodiments and with reference to the drawings. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.

[0033] It is understood that the above description is only exemplary and is not intended to limit the scope of the present application.

[0034] The following will be described in combination with the accompanying drawings. Figures 1-4 Some embodiments of the present application provide a glaze spraying device for ceramic flowerpot production.

[0035] Embodiment 1

[0036] The glaze spraying device for ceramic flowerpot production provided in the embodiment is used for uniformly spraying glaze on a ceramic flowerpot embryo, and has the advantages of simple structure, convenient use, uniform spraying and the like.

[0037] The base 100 in the embodiment mainly plays a supporting and fixing role and can stably install other components. The surface of the base 100 is provided with a control panel 110 for controlling various function modules of the device. The control panel 110 is connected to the input end of the electric operating rod 210, so as to facilitate an operator to control the equipment.

[0038] The lifting seat 120 is a hydraulic or electric driving telescopic rod, which can adjust the height of the ceramic flowerpot embryo according to needs, so as to ensure the angle and distance in the spraying process. The output end of the lifting seat 120 is fixedly connected with a bearing platform 130 for supporting the ceramic flowerpot embryo, so that the ceramic flowerpot embryo is in a proper position for spraying.

[0039] Multi-axis guide base 200: The multi-axis guide base 200 includes a plurality of electric actuators 210 and a linkage ring 220, and the electric actuators 210 are connected to the base 100 and the linkage ring 220 through the movable ear seat 211. The electric actuators 210 are uniformly distributed in the circumferential direction and are arranged at an angle, which ensures that the movement of the spraying assembly can be driven and controlled in different directions.

[0040] Ring spraying assembly 300: The ring spraying assembly 300 includes a fixed ring 310, a movable trolley 320, and a sprayer 330. The movable trolley 320 is installed on the fixed ring 310 and can slide on the surface of the fixed ring 310. The inside of the movable trolley 320 is provided with an excitation coil 340, and the surface of the fixed ring 310 is embedded with a plurality of permanent magnets 311. Through electromagnetic effect, the excitation coil 340 cooperates with the permanent magnets 311 to drive the movable trolley 320 to slide along the fixed ring 310, thereby controlling the position and spraying angle of the sprayer 330.

[0041] Sprayer 330: The sprayer 330 is used for spraying glaze, and the end is connected through a glaze pumping assembly, and the glaze is sprayed through a high-pressure pumping system. The sprayer 330 realizes uniform spraying of the ceramic flowerpot embryo by precisely controlling the spraying angle and spraying pressure.

[0042] Excitation coil 340 and permanent magnet 311: Through the electromagnetic effect between the excitation coil 340 and the permanent magnet 311, the movable trolley 320 slides on the surface of the fixed ring 310, realizing precise positioning and adjustment of the sprayer 330.

[0043] Example 2

[0044] This embodiment provides another glaze spraying device for ceramic flowerpot production, which is optimized based on example 1, mainly reflected in the precision and efficiency of spraying control.

[0045] Base 100 and control panel 110: The base 100 fixes various components, and a touch screen display is added on the control panel 110, which is convenient for operators to operate and monitor in real time. The control panel 110 integrates more control functions, such as spraying pressure, spraying time, etc.

[0046] Multi-axis guide base 200 and electric actuator 210: In this embodiment, the electric actuators 210 are uniformly distributed in the circumferential direction, and each electric actuator 210 can be independently adjusted through more precise stepper motor control, further improving the precision of spraying. The electric actuators 210 are precisely adjusted through the control panel 110, ensuring that the angle and position of each sprayer 330 maintain the best spraying distance from the ceramic flowerpot embryo.

[0047] Lift base 120 and support platform 130: Lift base 120 adopts a more efficient hydraulic drive system, which can provide more stable height adjustment. The support platform 130 is newly added with an adaptive support system, which can automatically adjust the support points to adapt to different sizes and shapes of ceramic flower pot embryos.

[0048] Ring spraying assembly 300: The fixed ring 310 and the movable trolley 320 are connected by high-precision rolling bearings, reducing friction and improving the smoothness of the movable trolley 320 sliding on the fixed ring 310, thereby improving the stability and spraying effect of the sprayer 330. The end of the sprayer 330 is equipped with an adjustable nozzle, which can adjust the spraying amount of glaze as needed.

[0049] Sprayer 330 and glaze pumping assembly: The sprayer 330 is equipped with an automatically adjustable high-pressure pumping system, which can adjust the pressure and flow according to the needs of spraying, ensuring that the glaze sprayed each time is uniform and accurate.

[0050] Excitation coil 340 and permanent magnet block 311: The excitation coil 340 uses more efficient electromagnetic materials, making the electromagnetic effect stronger, which can drive the movable trolley 320 to slide more stably, and the number of permanent magnet blocks 311 is increased, further improving the effect of electromagnetic drive.

[0051] The two embodiments respectively optimize the precision and efficiency of the equipment, which can meet different ceramic flower pot production needs. Through the technical solutions of the above embodiments, the glaze spraying quality of the ceramic flower pot can be effectively improved, and the equipment settings can be flexibly adjusted according to different production requirements.

[0052] The working principle and use process of the utility model are as follows:

[0053] The glaze spraying device for ceramic flower pot production of the utility model mainly comprises a base 100, a multi-axis guide base 200, a ring spraying assembly 300, and a related control system. The working principle is to accurately control the position, spraying angle, and spraying amount of the sprayer 330, combined with electromagnetic drive technology, to realize efficient and uniform spraying of the ceramic flower pot embryo.

[0054] The lift base 120 adjusts the position of the ceramic flower pot embryo as needed, so that it is in the spraying area. The lift base 120 can be driven to extend or retract by hydraulic or electric drive, ensuring that the height of the ceramic flower pot embryo is suitable for spraying. The multi-axis guide base 200 is responsible for controlling the motion trajectory of the sprayer 330, which is driven by multiple electric actuators 210 to drive the linkage ring 220, so that the sprayer 330 can uniformly spray around the ceramic flower pot embryo. The electric actuators 210 can accurately adjust their angles and motion trajectories through the control panel 110 to meet the spraying needs of different shapes of flower pots.

[0055] The fixed ring 310 and the movable trolley 320 in the ring spraying assembly 300 cooperate with each other, and the sprayer 330 is uniformly slid along the periphery of the flowerpot embryo through electromagnetic driving. The movable trolley 320 is internally provided with an excitation coil 340, which interacts with the permanent magnet block 311 through electromagnetic action to drive the movable trolley 320 to slide on the fixed ring 310, so as to adjust the angle and spraying range of the sprayer 330, and realize precise spraying. The sprayer 330 is connected with the high-pressure pump through the glaze pumping assembly, and the glaze is sprayed out at high pressure to ensure uniform spraying and prevent blockage. The sprayer 330 can adjust the amount and pressure of spraying as needed to ensure that the surface of each ceramic flowerpot is uniformly covered with glaze.

[0056] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "a specific embodiment" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0057] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the present application, and the scope of the present application is defined by the claims and their equivalents.

Claims

1. A glaze spraying device for ceramic flowerpot production, characterized in that, include: Base (100), multi-axis guide (200), and ring spray assembly (300); A lifting seat (120) is fixedly installed on the inner side of the base (100), and a support platform (130) is fixedly connected to the output end of the lifting seat (120). A control panel (110) is provided on the surface of the base (100). The multi-axis guide seat (200) includes an electric actuator (210) and a linkage ring (220). Both the upper and lower ends of the electric actuator (210) are provided with lug seats (211) and are respectively connected to the surfaces of the base (100) and the linkage ring (220) through the lug seats (211). A plurality of electric actuators (210) are evenly distributed along the circumferential direction. The ring spray assembly (300) includes a fixed ring (310), a movable trolley (320), and a sprayer (330) fixed to the surface of the movable trolley (320). The movable trolley (320) is slidably mounted on the surface of the fixed ring (310), and an excitation coil (340) is provided on the inner side of the movable trolley (320). A plurality of permanent magnet blocks (311) are embedded in the surface of the fixed ring (310).

2. The glaze spraying device for ceramic flowerpot production according to claim 1, characterized in that, The electric actuators (210) are evenly distributed in a circumferential direction and are arranged at an angle. The input end of the electric actuator (210) is electrically connected to the input end of the control panel (110).

3. The glaze spraying device for ceramic flowerpot production according to claim 1, characterized in that, The lifting seat (120) is a hydraulically or electrically driven telescopic rod, and the support platform (130) is fixed to the top surface of the lifting seat (120) and arranged horizontally for supporting the ceramic flowerpot body.

4. The glaze spraying device for ceramic flowerpot production according to claim 1, characterized in that, The fixed ring (310) is annular, and the surface of the movable trolley (320) is provided with abutting wheel that abuts against the surface of the fixed ring (310).

5. The glaze spraying device for ceramic flowerpot production according to claim 1, characterized in that, The end of the sprayer (330) is connected to a glaze pumping assembly, which sprays the glaze onto the surface of the sprayer (330) by high-pressure pumping.

6. The glaze spraying device for ceramic flowerpot production according to claim 1, characterized in that, The excitation coil (340) is arranged in an arc shape, and the center of the excitation coil (340) is concentric with the center of the fixed ring (310). The electromagnetic drive of the moving trolley (320) and the excitation coil (340) is realized through the electromagnetic effect on the surface of the excitation coil (340) and the action of the permanent magnet block (311).

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