Air draft and dust removal device for rubber processing powder

By designing an adjustable height and angle exhaust device in rubber processing, the problem of dust escaping during the pouring of magnesium oxide powder was solved, achieving efficient dust extraction and workshop cleaning.

CN224103252UActive Publication Date: 2026-04-10SHANDONG OBSIDIAN POLYMER MATERIALS TECHNOLOGY CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-06
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

During rubber processing, dust easily escapes when magnesium oxide powder is poured out, and existing ventilation devices are unable to effectively concentrate and extract it, causing dust to spread throughout the workshop and affecting the production environment.

Method used

Design a dust extraction device for rubber processing powder. The device uses an upper and lower exhaust hood connected by a spring telescopic structure. The height and angle of the exhaust hood are adjusted by a cylinder and a hydraulic cylinder to target the dust dispersion area. The device utilizes a flexible duct to achieve flexible adjustment and strong air suction.

Benefits of technology

It enables timely and effective dust extraction during the material unloading process, preventing dust spread, improving dust extraction efficiency, and ensuring a clean workshop environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rubber processing powder air draft dust removal device which comprises an upper air draft hood, and a lower air draft hood is installed at the bottom of the upper air draft hood. The upper draught hood and the lower draught hood are installed through a spring telescopic structure, and the height of the lower draught hood can be adjusted through the spring telescopic structure. The spring telescopic structure comprises a lower spring air pipe fixedly installed between the upper draught hood and the lower draught hood. The spring telescopic structure further comprises a plurality of air cylinder structures pushing the lower draught hood to ascend and descend. An upper spring air pipe is mounted at the top of the upper draught hood, and the upper spring air pipe is mounted and communicated with an external air draft structure; a pushing structure is installed on the upper draught hood in a hinged mode, and the upper draught hood and the lower draught hood are pushed by the pushing structure to turn over to adjust the draught angle. According to the structure, in the process of processing magnesium oxide serving as a rubber processing aid, the technical defects that dust is fully pumped and discharged in a short time in the process of pouring magnesium oxide powder and large-range dissipation of the dust is avoided are overcome by improving the fan cover structure.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to rubber processing technical field, especially relate to a rubber processing powder air draft dust collector. BACKGROUND

[0002] Rubber material is a kind of high polymer material including such as artificial synthesis or natural collection. The rubber product obtained by rubber processing includes such as vehicle tire and has very wide application in industry. In actual production process, to modify the performance of rubber, currently, the powder additive including such as active agent magnesium oxide is added to rubber in rubber processing process, to modify rubber product.

[0003] In order to avoid that magnesium oxide is not enough uniform in granularity and is easy to produce "white spot" on rubber, magnesium oxide powder needs to be treated, including such as screening, mixing and processing into pre-dispersion masterbatch. In production process, bagged magnesium oxide powder is added to processing equipment, such as screening equipment, and the operator pours bag material into the equipment, and opens the air draught fan at the position above the equipment.

[0004] But in actual working process, due to the different angles and heights of pouring material, the positions of dust concentration and diffusion are different in the pouring process, such as the operator tilts bag material at the edge position of the screen of screening machine to save labor, which causes dust to diffuse outward, and magnesium oxide is high in fineness, so a large amount of dust diffuses outward in the pouring process, although the fan can air draft, but the fan in the inverted state cannot aim the air hood to the dust concentration and diffusion area, and once dust diffuses widely, the air hood cannot fully suck dust. It causes dust to diffuse to workshop.

[0005] Therefore, in actual working process, the amount of dust generated and the position of concentration in the pouring process of bagged bag material are often related to the position of the operator's pouring operation, especially the pouring of wide-mouthed shaking screen, if the air hood cannot be aimed at the pouring position, a large amount of dust is difficult to be quickly concentrated and sucked and removed after pouring, which causes part of dust to diffuse to workshop. UTILITY MODEL CONTENT

[0006] Based on the above background, the purpose of the utility model is to provide a rubber processing powder air draft dust collector.

[0007] To achieve the above purpose, the utility model adopts the following technical scheme:

[0008] A rubber processing powder air draft dust collector, comprising an upper air hood, a lower air hood is installed at the bottom of the upper air hood;

[0009] The upper air suction hood and the lower air suction hood are installed through a spring telescopic structure, and the height of the lower air suction hood is adjustable through the spring telescopic structure.

[0010] The spring telescopic structure comprises a lower spring air pipe fixedly installed between the upper air suction hood and the lower air suction hood.

[0011] The spring telescopic structure further comprises a plurality of cylinder structures for pushing the lower air suction hood to ascend and descend.

[0012] The top of the upper air suction hood is provided with an upper spring air pipe, and the upper spring air pipe is installed in communication with an external air suction structure.

[0013] The upper air suction hood is hingedly installed with a pushing structure, and the pushing structure is used for pushing the upper air suction hood and the lower air suction hood to overturn to adjust the air suction angle.

[0014] Preferably, the bottom of the upper air suction hood and the lower spring air pipe are assembled and connected through a flange connection structure.

[0015] The flange connection structure comprises an upper flange plate fixedly connected at the bottom of the upper air suction hood, and a lower flange plate fixedly connected at the top of the lower spring air pipe, and the upper flange plate and the lower flange plate are assembled and connected through a plurality of bolts.

[0016] Preferably, the cylinder structure comprises a pushing cylinder arranged at each of the front and rear positions of the lower spring air pipe, and the piston rod of the pushing cylinder is installed at the top of the lower air suction hood.

[0017] The cylinder barrel of the pushing cylinder is fixedly installed on the outer side wall of the lower flange plate.

[0018] Preferably, the outer side wall of the lower flange plate is fixedly connected with an upper cylinder barrel seat, and the cylinder barrel of the pushing cylinder is fixedly installed at the bottom of the upper cylinder barrel seat.

[0019] The top of the lower air suction hood is integrally formed with an annular boss, the outer side wall of the annular boss is fixedly connected with a lower piston rod seat, and the piston rod of the pushing cylinder is fixedly installed at the top of the piston rod seat.

[0020] Preferably, the caliber of the lower spring air pipe is greater than the caliber of the lower spring air pipe.

[0021] Preferably, the external air suction structure comprises an air suction pipe, and the air suction pipe is provided with a dust air fan at the air outlet end.

[0022] Preferably, the pushing structure comprises a pushing oil cylinder hingedly installed at each of the front and rear side walls of the upper air suction hood.

[0023] The pushing directions of the pushing oil cylinders are opposite.

[0024] The cylinder barrels of the pushing oil cylinders are respectively hingedly provided with supports.

[0025] Preferably, the center part of the front and rear side walls of the upper suction hood is fixedly connected with a pin shaft respectively, and the plunger rod of the push oil cylinder is fixedly connected with a hinged seat hinged on the pin shaft; the cylinder barrel of the push oil cylinder is fixedly connected with an ear seat, and the ear seat is hinged with a hinged support.

[0026] Preferably, the hinged support seat is fixedly installed at the top position of the support.

[0027] The utility model has the following beneficial effects:

[0028] 1. In the working process, when it is needed to lower the lower suction hood to increase the suction of the concentrated escaping dust by the lower suction hood, the operator opens the push cylinder, and under the pushing of the push cylinder, the push cylinder pushes the lower suction hood downward, and in the process of pushing downward, the lower spring air pipe is stretched, and because the lower suction hood moves downward to approach the dust pouring area, a large amount of escaping dust is sucked by the lower suction hood before it spreads in a large range. By this way, the large amount of escaping dust is prevented, and the height of the hood is adjusted according to the escaping condition of the dust in the pouring process.

[0029] 2. In the working process, when it is needed to turn the whole suction hood structure to the left, the front push oil cylinder pushes the whole hood structure to the left, and the rear push oil cylinder pulls the whole hood structure to the left.

[0030] Conversely, in this process, because the top of the whole suction hood structure is designed through the upper spring air pipe, the upper spring air pipe has a certain elastic freedom, and the whole suction hood structure is realized to swing left and right. In the working process, the suction hood structure is conveniently turned to the material pouring position.

[0031] 3. Because the whole suction hood structure is turned to the material pouring area, the dust can be sucked by stronger wind in the working process. By this way, the dust is further solved to be fully sucked and discharged in a short time in the process of pouring magnesium oxide powder, and the dust escaping is avoided. BRIEF DESCRIPTION OF DRAWINGS

[0032] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can be obtained from the structure shown in the drawings without creative labor.

[0033] Figure 1 It is the overall structure schematic view in the embodiment of the utility model;

[0034] Figure 2 It is a structure schematic view of the spring telescopic structure in the embodiment of the utility model;

[0035] Figure 3 It is a structure schematic view of the pushing structure in the embodiment of the utility model;

[0036] Figure 4 It is a plan view in the embodiment of the utility model; Figure 1

[0037] Figure 5 It is a structure schematic view in another view angle in the embodiment of the utility model. Figure 1

[0038] The realization, functional features and advantages of the utility model will be further explained by combining with the embodiments and referring to the drawings. DETAILED DESCRIPTION

[0039] The technical scheme in the embodiments of the utility model will be clearly and completely described below by combining with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.

[0040] It should be noted that all directionality indications (such as up, down, left, right, front, back, etc.) in the embodiments of the utility model are only used to explain the relative position relationship, movement condition, etc. between the components in a certain specific posture (such as shown in the drawings), if the specific posture changes, the directionality indications also change accordingly.

[0041] In addition, the description such as "first", "second" in the utility model is only for the purpose of description, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include at least one of the features. In addition, the technical schemes of each embodiment can be combined with each other, but it must be based on the realization by the ordinary skilled in the art, when the combination of the technical schemes appears contradictory or unachievable, it should be considered that the combination of the technical schemes does not exist, and is not within the protection scope required by the utility model.

[0042] Embodiment 1

[0043] As Figures 1-5 ​​As shown, a rubber processing powder suction device, comprising an upper suction hood 1, the bottom of the upper suction hood 1 is provided with a lower suction hood 4. In order to adjust the height of the lower suction hood 4 according to the amount of dust, when the height of the pouring is too high during the pouring process, the amount of dust escaping is very large, at this time, by adjusting the height of the lower suction hood 4 to the dust pouring position, the escaping (not yet diffused) dust is quickly concentrated and sucked.

[0044] Specifically, the upper suction hood 1 and the lower suction hood 4 are installed through the spring telescopic structure, and the height of the lower suction hood 4 can be adjusted through the spring telescopic structure. Specifically, the spring telescopic structure comprises a lower spring air pipe 3 fixedly installed between the upper suction hood 1 and the lower suction hood 4; the spring telescopic structure further comprises a plurality of cylinder structures for lifting the lower suction hood 4.

[0045] Specifically, the bottom of the upper suction hood 1 and the lower spring air pipe 3 are assembled and connected through the flange connection structure; specifically, the flange connection structure comprises an upper flange plate 11 fixedly connected to the bottom of the upper suction hood 1, and the top of the lower spring air pipe 3 is fixedly connected with a lower flange plate 31, and the upper flange plate 11 and the lower flange plate 31 are assembled and connected through a plurality of bolts.

[0046] Among them, the lower spring air pipe 3 is a conventional spring pipe disclosed in the prior art, which can be stretched and lengthened within a certain height range due to the spring structure.

[0047] At the same time, the cylinder structure comprises a push cylinder 5 arranged at the front and rear positions of the lower spring air pipe 3 respectively, and the piston rod of the push cylinder 5 is installed at the top of the lower suction hood 4.

[0048] Specifically, the installation method of the cylinder is that the cylinder barrel of the push cylinder 5 is fixedly installed on the outer side wall of the lower flange plate 31, specifically, the outer side wall of the lower flange plate 31 is welded and fixedly connected with an upper cylinder barrel seat 51, and the cylinder barrel of the push cylinder 5 is fixedly installed at the bottom of the upper cylinder barrel seat 51.

[0049] The top of the lower suction hood 4 is integrally formed with an annular boss 41, the outer side wall of the annular boss 41 is fixedly connected with a lower piston rod seat 52, and the piston rod of the push cylinder 5 is fixedly connected to the top of the piston rod seat 52.

[0050] During operation, when it is necessary to lower the lower suction hood 4 to increase the suction of the concentrated escaping dust by the lower suction hood 4, the operator opens the push cylinder 5, and under the pushing of the push cylinder 5, at this time, the push cylinder 5 pushes the lower suction hood 4 downward, and in the process of pushing downward, the lower spring air pipe 3 is stretched, and the lower suction hood 4 moves downward to approach the dust pouring area, at this time, a large amount of escaping dust is sucked by the lower suction hood 4 before it is diffused in a large range. By this way, the large amount of dust escaping is prevented, and the height of the suction hood is adjusted according to the escaping condition of the dust during the pouring process.

[0051] Example 2

[0052] like Figures 1-5 As shown, in this embodiment, based on the structure of embodiment 1, an upper spring duct 2 (with a diameter larger than that of the lower spring duct 3) is installed on the top of the upper exhaust hood 1. The upper spring duct 2 is connected to an external exhaust structure (not shown in the figure). Specifically, the principle and structure of dust extraction and removal are the same as those of existing exhaust hoods. The external exhaust structure includes an exhaust pipe (the exhaust pipe is installed on the top of the upper spring duct 2 via a flange 21). A dust extraction fan is installed at the outlet of the exhaust pipe, such as an axial flow fan installed inside the exhaust pipe, as is common in existing systems.

[0053] The above method achieves the same principle as existing dust extraction and removal, using a fan inside the extraction duct to drive the dust extraction process.

[0054] Example 3

[0055] like Figures 1-5 As shown, this embodiment is based on the structure of embodiment 2. In the process of exhaust dust removal, in order to align the exhaust hood with the material pouring area, such as when the material is poured onto the edge of the screen of the screening machine (normally, the exhaust hood is aligned with the center of the screen of the screening machine, but it is often inconvenient to pour the bag material into the center of the screen, so in actual operation, the bag material is often poured onto the edge of the screen).

[0056] Therefore, a pushing structure is hinged to the upper exhaust hood 1. This pushing structure drives the upper exhaust hood 1 and the lower exhaust hood 4 to rotate and adjust the exhaust angle. When the lower exhaust hood 4 rotates and adjusts its angle, the opening of the lower exhaust hood 4 faces the material dumping area, thereby achieving rapid and concentrated extraction and removal of dust that has not yet fully diffused into the workshop.

[0057] The pushing structure includes pushing cylinders 6 (which are conventional hydraulic cylinders disclosed in the prior art) that are hinged to the front and rear side walls of the upper exhaust hood 1 respectively; the pushing directions of the pushing cylinders 6 are opposite (i.e., the rear pushing cylinder 6 is located at the left end of the rear side of the upper exhaust hood 1, and the front cylinder is located at the right end of the front side of the upper exhaust hood 1); the cylinder barrels of the pushing cylinders 6 are respectively hinged to brackets 7. The brackets support the entire hood structure above the working equipment, such as a screening machine.

[0058] Specifically, pins are fixedly connected to the center of the front and rear side walls of the upper exhaust hood 1, and a hinge seat 61 hinged to the pins is fixedly connected to the plunger rod of the push cylinder 6; an ear seat is fixedly connected to the cylinder barrel of the push cylinder 6, and a hinge bracket 62 is hinged to the ear seat. The hinge bracket 62 is fixedly installed at the top of the bracket 7.

[0059] In the working process, when it is needed to turn the whole exhaust hood structure to the left side, at this time, the front pushing oil cylinder 6 pushes the whole hood structure to the left side, and the rear pushing oil cylinder 6 pulls the whole hood structure to the left side.

[0060] Conversely, in the process, because the top of the whole exhaust hood structure is designed through the upper spring air pipe 2, the upper spring air pipe 2 has a certain elastic freedom, and the whole exhaust hood structure is realized to swing left and right. In the working process, it is convenient to turn the exhaust hood structure to the material dumping position, because the whole exhaust hood structure is turned to the material dumping area, so that the dust can be sucked with stronger wind power in the working process. In this way, further solve the problem that the dust is fully exhausted in a short time during the dumping of the magnesium oxide powder, and the dust is avoided to escape.

[0061] Of course, the above description is not a limitation of the present application, and the present application is not limited to the above examples. The changes, modifications, additions or replacements made by the person skilled in the art within the essential scope of the present application should also belong to the protection scope of the present application.

Claims

1. A rubber processing powder extraction dust removal device characterized by comprising: Including the upper suction hood, the bottom of the upper suction hood is provided with the lower suction hood; The upper suction hood and the lower suction hood are installed through a spring telescopic structure, and the height of the lower suction hood is adjusted through the spring telescopic structure; The spring telescopic structure comprises a lower spring air pipe fixedly installed between the upper suction hood and the lower suction hood; The spring telescopic structure further comprises a plurality of cylinder structures for pushing the lower suction hood up and down; The top of the upper suction hood is provided with an upper spring air pipe, and the upper spring air pipe is installed in communication with an external suction structure; The upper suction hood is hingedly installed with a pushing structure, and the pushing structure is used for pushing the upper suction hood and the lower suction hood to overturn to adjust the suction angle.

2. The rubber processing powder extraction dedusting device according to claim 1, characterized in that, The bottom of the upper suction hood is assembled and connected with the lower spring air pipe through a flange connection structure; The flange connection structure comprises an upper flange disc fixedly connected at the bottom position of the upper suction hood, and a lower flange disc fixedly connected at the top of the lower spring air pipe, and the upper flange disc and the lower flange disc are assembled and connected through a plurality of bolts.

3. The rubber processing powder extraction dedusting device according to claim 2, characterized in that, The cylinder structure comprises a pushing cylinder arranged at the front and rear positions of the lower spring air pipe respectively, and the piston rod of the pushing cylinder is installed at the top of the lower suction hood. The cylinder barrel of the pushing cylinder is fixedly installed on the outer side wall of the lower flange disc.

4. The rubber processing powder extraction dedusting device according to claim 3, characterized in that, The outer side wall of the lower flange disc is fixedly connected with an upper cylinder barrel seat, and the cylinder barrel of the pushing cylinder is fixedly installed at the bottom of the upper cylinder barrel seat. The top of the lower suction hood is integrally formed with an annular boss, the outer side wall of the annular boss is fixedly connected with a lower piston rod seat, and the piston rod of the pushing cylinder is fixedly installed at the top of the piston rod seat.

5. The rubber processing powder extraction dedusting device according to claim 1, characterized in that, The caliber of the lower spring air pipe is greater than that of the lower spring air pipe.

6. The rubber processing powder extraction dedusting device according to claim 1, characterized in that, The external suction structure comprises a suction pipe, and the suction pipe is provided with a dust suction fan at the air outlet end.

7. The rubber processing powder extraction dedusting device according to claim 1, characterized in that, The pushing structure comprises a pushing oil cylinder hingedly installed at the front and rear side walls of the upper suction hood respectively; The pushing directions of the pushing oil cylinders are opposite; The cylinder barrels of the pushing oil cylinders are respectively hingedly provided with supports.

8. The rubber processing powder extraction dedusting device according to claim 7, characterized in that, The front and rear side walls of the upper suction hood are respectively fixedly connected with pin shafts at the center positions, the plunger rods of the pushing oil cylinders are fixedly connected with hinged seats hingedly connected with the pin shafts, the cylinder barrels of the pushing oil cylinders are fixedly connected with ear seats, and the ear seats are hingedly provided with hinged supports.

9. The rubber processing powder extraction dedusting device according to claim 8, characterized in that, The hinged supports are fixedly installed at the top positions of the supports.