Shuttling distributing machine for organic fertilizer production
By installing roller brushes and impurity collection boxes in the shuttle cloth feeder, the problem of track adhesion in organic fertilizer production was solved, achieving stable operation and efficient cleaning of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SICHUAN ZHENGWEI INDAL
- Filing Date
- 2025-05-23
- Publication Date
- 2026-04-10
AI Technical Summary
In the production of organic fertilizer, existing shuttle cloth feeders often encounter problems. Due to the high viscosity of organic fertilizer, organic fertilizer particles tend to stick to the feeding belt, traveling rollers, and tracks, leading to abnormal equipment operation.
A shuttle cloth feeder for organic fertilizer production was designed, equipped with a first cleaning component, including a roller brush and a roller brush drive device. The roller brush is driven to rotate by a transmission belt or chain to clean organic fertilizer particles in the track. An impurity collection box is set up to collect the cleaned material, realizing simultaneous cleaning and collection.
It effectively prevents organic fertilizer particles from accumulating in the track, prevents the rollers from derailing, ensures normal equipment operation, simplifies power source control, and improves cleaning efficiency.
Smart Images
Figure CN224104912U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to organic fertilizer production equipment technical field, concretely relates to a shuttle material distribution machine for organic fertilizer production. BACKGROUND
[0002] The organic fertilizer production process needs to crush, dry or water the collected organic fertilizer raw materials to form organic fertilizer raw material particles, and then send them into the fermentation tank for fermentation.
[0003] The process of organic fertilizer raw material particles from the drying field into the fermentation tank is generally completed by the conveying system, wherein the shuttle material distribution machine (also known as the shuttle material distribution machine) is one of the devices of the entire conveying system, which uniformly lays the raw material particles conveyed by the conveyor belt in the drying field in the fermentation tank. For example, in a strip pile type fermentation tank, the shuttle material distribution machine can move back and forth along the direction of the compost tank, accurately laying the raw materials layer by layer, ensuring the uniform thickness of the material during fermentation, which is conducive to heat dissipation and uniform oxygen penetration, providing a good fermentation environment for microorganisms and ensuring fermentation quality and efficiency.
[0004] The shuttle material distribution machine was early applied in the metallurgical industry and was suitable for feeding operation in the sintering process. After the material was mixed, it was transported to the conveying belt of the material distribution machine and then fell into the tank through the conveying belt. With the development of automation in the organic fertilizer industry, the shuttle material distribution machine is applied in the organic fertilizer raw material particle distribution process. However, unlike the metallurgical industry, the organic fertilizer has strong viscosity, and during use, the feeding belt, the walking roller and the walking track and other components often have thick layers of organic fertilizer adhered, affecting the normal use of the entire device.
[0005] Although the prior art has a scraper assembly for cleaning the feeding belt, these scraper assemblies can only clean the feeding belt itself, and during the distribution process, some organic fertilizer raw material particles will scatter in the track. If not cleaned in time, the roller will repeatedly crush in the track, causing these particles to adhere to the track, resulting in a shallow track and roller derailment, which will affect the normal operation of the material distribution machine. UTILITY MODEL CONTENTS
[0006] The utility model aims at providing a shuttle material distribution machine for organic fertilizer production, which can realize timely cleaning of the walking track of the material distribution machine and avoid affecting the normal operation of the material distribution machine due to roller derailment.
[0007] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme:
[0008] The utility model provides a kind of shuttle cloth distribution machine for organic fertilizer production, including cloth distribution groove and cloth distribution component moving along cloth distribution groove length direction, cloth distribution component includes support frame and the shuttle feeding assembly that is set in support frame and relative to support frame sliding motion;Shuttle feeding assembly includes feeding frame, the carrier roller being set on feeding frame, the feeding belt being operated relative to feeding frame, and the belt driving device for driving feeding belt to move;Support frame is provided with first track, and shuttle feeding assembly further includes the first pulley that is adapted with first track, and the first driving device for driving first pulley along first track motion;The rotation axis of first pulley is fixed to feeding frame by bearing;First track is provided with the first cleaning component for cleaning impurities in first track;First cleaning component includes the brush roll that is set in first track, and the brush roll driving device for driving brush roll rotation;Brush roll includes brush body and brush shaft, and the bearing is connected to the both ends of brush shaft, and is fixed to feeding frame by bearing.
[0009] As preferred, the brush roll driving device includes a driving pulley, a driven pulley and a transmission belt connected to the driving pulley and the driven pulley; the driving pulley is fixed to the rotation axis of the first pulley, the driven pulley is fixed to the brush shaft, and the brush roll is arranged close to the first pulley.
[0010] As preferred, the brush roll driving device includes a driving sprocket, a driven sprocket and a transmission chain connected to the driving sprocket and the driven sprocket; the driving sprocket is fixed to the rotation axis of the first pulley, the driven sprocket is fixed to the brush shaft, and the brush roll is arranged close to the first pulley.
[0011] As preferred, the cleaning component further includes an impurity collecting box, and the impurity collecting box is fixed to the feeding frame; the impurity collecting box is arranged in the first track and close to the brush roll, and the side of the impurity collecting box close to the brush roll is provided with a collecting opening; the side of the impurity collecting box opposite to the collecting opening is further provided with a discharge port.
[0012] As preferred, the bottom of the feeding frame is fixedly connected with a first connecting block, and the top of the impurity collecting box is provided with a second connecting block; a T-shaped through slot is formed in the first connecting block, and a T-shaped protrusion matched with the T-shaped through slot is arranged on the second connecting block; the top of the first connecting block and the bottom of the feeding frame are hingedly connected through a hinge shaft.
[0013] As preferred, the impurity collecting box is provided with a fixing shaft close to the inner wall of the first track on both sides, and the bearing at the end of the brush shaft is fixedly connected with a connecting plate, and the end of the connecting plate away from the brush shaft is rotationally connected with the fixing shaft.
[0014] As preferred, the impurity collecting box is arranged on the side of the brush roll away from the first pulley.
[0015] As preferred, the bottom of the impurity collecting box is provided with a plurality of bristles, and one end of the bristle is fixed to the bottom of the impurity collecting box, and the other end is arranged close to the bottom of the first track.
[0016] As preferred, the support frame top is further provided with a sliding rail, and the feeder frame is further fixed with a plurality of connecting rods; the plurality of connecting rods are evenly arranged on two sides of the feeder frame; one connecting rod is fixedly connected with a sliding block, and the sliding blocks on the plurality of connecting rods are slidably connected with the sliding rail.
[0017] As preferred, the cloth groove comprises a groove body and a pair of groove walls arranged on opposite sides of the groove body; one groove wall is provided with a second track; the support frame is vertically distributed with the groove wall, and the support frame comprises a plurality of pairs of second rollers matched with the second track and a second driving device for driving the second rollers to move along the second track; the second track is provided with a second cleaning assembly for cleaning impurities in the second track.
[0018] The utility model discloses the beneficial effect is:
[0019] 1. The utility model discloses a first cleaning assembly is arranged, when the cloth shuttle machine is clothed, the organic fertilizer particle / dust that falls in the first track can be cleaned by the rotating roller brush in time, avoids the strong adhesion of the organic fertilizer particle / dust that continues to accumulate in the first track and causes the derailment of the first roller and influences the normal operation of the cloth machine.
[0020] 2. The utility model discloses a driving pulley / driving sprocket fixed to the first roller, a driven pulley / driven sprocket fixed to the brush shaft of the roller brush and a transmission belt / transmission chain between the two, which realizes the rotation of the roller brush driven by the movement of the first roller, realizes the purpose of cleaning the first track synchronously during the cloth process, can clean the organic fertilizer particle / dust that may affect the operation of the first roller in time and quickly, and the same power source realizes the synchronous movement of the first roller and the roller brush, reduces the control complexity problem brought by multiple power sources.
[0021] 3. The utility model further sets up the impurity collection box, and the impurities cleaned by the roller brush are collected to the impurity collection box, realize more effective impurity cleaning, and the impurity collection box of the utility model is detachably fixed with the feeder frame, can be taken out when necessary to further clean the impurities collected in it.
[0022] 4. The roller brush of the application is hinged to the impurity collection box through the bearing and connecting plate connected to the brush shaft, which can conveniently and simply realize the relative fixation of the roller brush and the frame, and also can conveniently remove the whole formed by the roller brush and the impurity collection box for further cleaning. BRIEF DESCRIPTION OF DRAWINGS
[0023] Figure 1 It is the overall plan view of the utility model's cloth shuttle device;
[0024] Figure 2The overall side view of the cloth conveying device of the utility model;
[0025] Figure 3 The structure schematic view of the first cleaning assembly of the utility model;
[0026] Figure 4 For Figure 3 The sectional view along the section A-A;
[0027] Figure 5 For Figure 4 The enlarged view of B.
[0028] Fig. 10 cloth tank, 11 tank wall, 12 second track, 13 second roller, 20 cloth assembly, 21 support frame, 22 first track, 31 feeder frame, 32 carrier roller, 33 feeding belt, 34 first roller, 35 connecting rod, 36 sliding block, 41 roller brush, 411 brush body, 412 brush shaft, 43 driving pulley, 44 driven pulley, 45 transmission belt, 46 impurity collection box, 461 fixed shaft, 462 connecting plate, 463 first connecting block, 464 T-shaped protrusion, 465 second connecting block, 466 T-shaped slot, 467 brush, 468 collection opening. DETAILED DESCRIPTION
[0029] The specific embodiments of the utility model are described below in combination with the drawings.
[0030] Example 1
[0031] The embodiment discloses a shuttle cloth conveying machine for organic fertilizer production, which comprises a cloth tank 10 and a cloth assembly 20 slidingly moving along the length direction of the cloth tank 10, the cloth tank 10 comprises a tank body and a pair of tank walls 11 arranged on the opposite sides of the tank body; one tank wall 11 is provided with a second track 12; the cloth assembly 20 comprises a support frame 21 vertically distributed with the tank wall 11, the support frame 21 comprises a plurality of pairs of second rollers 13 matched with the second track 12, and a second driving device for driving the second rollers 13 to move along the second track 12.
[0032] The cloth assembly 20 further comprises a shuttle feeding assembly arranged in the support frame 21 and slidingly moving relative to the support frame 21; the shuttle feeding assembly comprises a feeder frame 31, a carrier roller 32 arranged on the feeder frame 31, a feeding belt 33 running relative to the feeder frame 31, and a belt driving device for driving the feeding belt 33 to move; the support frame 21 is provided with a first track 22, and the shuttle feeding assembly further comprises a first roller 34 matched with the first track 22 and a first driving device for driving the first roller 34 to move along the first track 22; the rotating shaft of the first roller 34 is fixed to the feeder frame 31;
[0033] The first track 22 is provided with a first cleaning assembly for cleaning the organic fertilizer particles in the first track 22; the first cleaning assembly comprises a roller brush 41 arranged in the first track 22 and a roller brush 41 driving device for driving the roller brush 41 to rotate; the roller brush 41 comprises a brush body 411 and a brush shaft 412, the two ends of the brush shaft 412 are connected with bearings and are fixed to the feeder frame 31 through the bearings.
[0034] The second track 12 is provided with a second cleaning assembly for cleaning the impurities in the second track 12, and the second cleaning assembly is completely same in structure and composition with the first cleaning assembly.
[0035] When the shuttle distributor is working, the organic fertilizer raw material particles transported from the organic fertilizer drying field through the conveying device first arrive on the feeding belt 33 of the distributing assembly 20, and the feeding belt 33 moves along the feeder frame 31 under the driving of the belt driving device, thereby transporting the organic fertilizer particles from one end of the feeder frame 31 to the other end of the feeder frame 31; at the same time, the first roller 34 fixed to the feeder frame 31 moves along the first track 22 under the driving of the first driving device. Therefore, the end of the feeder frame 31 continuously moves along the direction of the first track 22, and the organic fertilizer raw material particles transported on the feeding belt 33 fall off from the feeding belt 33 when passing through the end of the feeder frame 31, and then fall into the distributing groove 10, and with the repeated movement of the feeder frame 31 along the direction of the first track 22, the organic fertilizer particles fall into the distributing groove 10 along the direction of the first track 22.
[0036] When the distributing groove 10 along the direction of the first track 22 is completely distributed, the second driving device drives the second roller 13 fixed to the support frame 21 to move along the second track 12, thereby starting the distribution of the next row and finally completing the uniform distribution of the entire distributing groove 10.
[0037] It should be noted that: during the entire distribution process, since the height at which the organic fertilizer particles / powder raw material falls off from the feeding belt 33 to the distributing groove 10 is high, the organic fertilizer raw material particles / powder are easy to fall into the first track 22, and part of the organic fertilizer raw material particles / powder will also fall into the second track 12; when the organic fertilizer raw material particles / powder enter the first track 22, they will deposit inside the first track 22, and the first cleaning assembly arranged in this embodiment will start to work, the roller brush 41 driving device drives the brush shaft 412 to rotate, the brush shaft 412 drives the brush body 411 to rotate, thereby cleaning the organic fertilizer raw material particles / powder in the first track 22; and the two ends of the brush shaft 412 are fixed to the feeder frame 31 through the bearings, and the feeder frame 31 moves along the first track 22 at the same time, thereby driving the roller brush 41 to also move along the first track 22, so that the roller brush 41 moves along the first track 22 while rotating, thereby achieving the cleaning of the inside of the first track 22.
[0038] Similarly, the second cleaning assembly can also be provided, and the same structure as the first cleaning assembly can make the second cleaning assembly better clean the impurities in the second track 12.
[0039] In the embodiment, the brush body 411 is made of steel or nylon; preferably, the brush body 411 is made of nylon, and the relatively hard brush can clean the sticky organic fertilizer particles / powder.
[0040] As a preferred, the brush roller 41 driving device of the embodiment includes a driving pulley 43, a driven pulley 44, and a transmission belt 45 connected to the driving pulley 43 and the driven pulley 44; the driving pulley 43 is fixed to the rotating shaft of the first roller 34, the driven pulley 44 is fixed to the brush shaft 412, and the brush roller 41 is arranged close to the first roller 34. Through the design of the driving pulley 43, the driven pulley 44 and the transmission belt 45, the first roller 34 is rotated to drive the brush roller 41 to rotate, so that the brush roller 41 and the first roller 34 work synchronously, which can clean the organic fertilizer particles / powder falling into the first track 22 quickly while the cloth is laid, and avoid the deposition of the organic fertilizer particles.
[0041] Alternatively, the driving pulley 43, the driven pulley 44 and the transmission belt 45 described above can be replaced by a driving sprocket, a driven sprocket and a transmission chain. Specifically, the brush roller 41 driving device includes a driving sprocket, a driven sprocket and a transmission chain connected to the driving sprocket and the driven sprocket; the driving sprocket is fixed to the rotating shaft of the first roller 34, the driven sprocket is fixed to the brush shaft 412, and the brush roller 41 is arranged close to the first roller 34. Through the design of the driving sprocket, the driven sprocket and the transmission chain, the first roller 34 is rotated to drive the brush roller 41 to rotate.
[0042] In the embodiment, the cleaning assembly further includes an impurity collecting box 46, and the impurity collecting box 46 is fixed to the feeder frame 31; the impurity collecting box 46 is arranged in the first track 22 and close to the brush roller 41, and a collecting opening is arranged on the side of the impurity collecting box 46 close to the brush roller 41.
[0043] Generally, the nylon bristles will carry the particles / powder in the first track 22 to the bristles and be thrown out of the first track 22 with the rotation of the bristles; however, in actual operation, due to the small centrifugal force brought by the roller brush 41, the particles / powder cannot be well thrown out of the first track 22 and still stay in the first track 22, therefore, the embodiment also provides the impurity collecting box 46, which is arranged close to the roller brush 41 and the collecting opening of which faces the roller brush 41, so that the bristles will brush the particles / powder and other impurities into the impurity collecting box 46 for collection when the roller brush 41 rotates, avoiding the deposition of impurities caused by the continuous stay of impurities in the first track 22.
[0044] In the embodiment, the impurity collecting box 46 is connected with the feeder frame 31 through the first connecting block 463 and the second connecting block 465, and the impurity collecting box 46 and the feeder frame 31 are detachably connected in the embodiment, which is convenient for taking out the impurity collecting box 46 for impurity cleaning regularly.
[0045] Specifically, the specific structure of the detachable connection between the impurity collecting box 46 and the feeder frame 31 in the embodiment is that the feeder frame 31 is fixedly connected with the first connecting block 463 at the bottom, and the impurity collecting box 46 is provided with the second connecting block 465 at the top; the first connecting block 463 is provided with a T-shaped through slot 466, and the second connecting block 465 is provided with a T-shaped protrusion 464 matched with the T-shaped through slot 466; the top of the first connecting block 463 and the bottom of the feeder frame 31 are hingedly connected through a hinge shaft (not shown in the figure). When the impurity collecting box 46 needs to be detached, the first connecting block 463 only needs to be pushed to make the T-shaped protrusion 464 out of the T-shaped through slot 466, and then the detached impurity collecting box 46 is tilted and the impurities therein are poured out of the discharge port; when the impurity collecting box 46 needs to be installed, the impurity collecting box 46 is only needed to be placed into the first track 22 first, and then the T-shaped protrusion 464 is installed into the T-shaped through slot 466, and it should be noted that the T-shaped through slot 466 should be provided with a space for the T-shaped protrusion 464 to pass through.
[0046] In the embodiment, the brush shaft 412 is not directly fixed to the feeder frame 31, but is fixed to the impurity collecting box 46 which is detachably connected to the feeder frame 31. The specific structure is that the impurity collecting box 46 is provided with a fixed shaft 461 near the inner wall of each side of the first track 22, and the bearing at each end of the brush shaft 412 is fixedly connected to a connecting plate 462, and one end of the connecting plate 462 away from the brush shaft 412 is rotatably connected to the fixed shaft 461. Through such a structure, the fixed connection of the roller brush 41 relative to the feeder frame 31 is realized, and the disassembly of the impurity collecting box 46 is not affected. When the roller brush 41 needs to be cleaned or the bristles need to be replaced, the driven pulley 44 and the first connecting block 463 and the second connecting block 465 can be disassembled, and the roller brush 41 and the impurity collecting box 46 can be conveniently separated from the feeder frame 31 as a whole, and the entire first cleaning assembly can be further cleaned.
[0047] In the embodiment, in order to better collect the impurities brushed up by the roller brush 41, and in order to avoid the interference of the impurity collecting box 46 on the movement of the first roller 34, the impurity collecting box 46 is arranged on the side of the roller brush 41 away from the first roller 34.
[0048] In the embodiment, the bottom of the impurity collecting box 46 is provided with a plurality of bristles, one end of the bristle is fixed to the bottom of the impurity collecting box 46, and the other end is arranged close to the bottom of the first track 22. Through such an arrangement, the bristles at the bottom of the impurity collecting box 46 itself also play a role in loosening the impurities, so that the organic fertilizer particles / dust with strong viscosity can be better brushed up by the subsequent bristles and enter the impurity collecting box 46.
[0049] In the embodiment, the top of the support frame 21 is also provided with a sliding rail, and the feeder frame 31 is also fixed with a plurality of connecting rods 35; the plurality of connecting rods 35 are evenly arranged on both sides of the feeder frame 31; one connecting rod 35 is fixedly connected to a sliding block 36, and the sliding blocks 36 on the plurality of connecting rods 35 are slidably connected to the sliding rail. In this way, the feeder frame 31 can be more stably reciprocated along the direction of the first track 22 for material distribution, and the problem of poor running balance caused by the existence of the first cleaning assembly can be avoided.
[0050] In summary, the shuttle material distribution machine for organic fertilizer production of the embodiment can quickly and timely clean the organic fertilizer particles / dust with strong viscosity generated during the distribution of organic fertilizer, avoid the deposition of the organic fertilizer particles / dust in the first track 22 and the second track 12, and then be crushed by the first roller 34 and the second roller 13 to adhere to the first track 22 and the second track 12, causing difficult cleaning problems, and avoiding the problem of derailment caused by continuous accumulation.
Claims
1. A shuttle cloth feeder for organic fertilizer production, comprising a cloth feed trough and a cloth feed assembly that moves along the length of the cloth feed trough, characterized in that: The fabric assembly includes a support frame and a shuttle feeding assembly disposed within the support frame and sliding relative to the support frame; the shuttle feeding assembly includes a feeding frame, rollers disposed on the feeding frame, a feeding belt running relative to the feeding frame, and a belt drive device for driving the feeding belt to move. The support frame is provided with a first track, and the shuttle feeding assembly further includes a first roller adapted to the first track, and a first driving device for driving the first roller to move along the first track; the shaft of the first roller is fixed to the feeding frame by a bearing. The first track is equipped with a first cleaning assembly for cleaning impurities within the first track; the first cleaning assembly includes a roller brush disposed within the first track and a roller brush drive device for driving the roller brush to rotate; the roller brush includes a brush body and a brush shaft, the two ends of the brush shaft are connected to bearings and fixed to the feeder frame by the bearings.
2. The shuttle cloth-feeding machine for organic fertilizer production according to claim 1, characterized in that: The roller brush driving device includes a driving pulley, a driven pulley, and a transmission belt connecting the driving pulley and the driven pulley; the driving pulley is fixed to the shaft of the first roller, the driven pulley is fixed to the brush shaft, and the roller brush is positioned close to the first roller.
3. The shuttle cloth-feeding machine for organic fertilizer production according to claim 1, characterized in that: The roller brush drive device includes a drive sprocket, a driven sprocket, and a transmission chain connecting the drive sprocket and the driven sprocket; the drive sprocket is fixed to the shaft of the first roller, the driven sprocket is fixed to the brush shaft, and the roller brush is positioned close to the first roller.
4. The shuttle cloth-feeding machine for organic fertilizer production according to claim 2 or 3, characterized in that: The cleaning assembly also includes an impurity collection box, which is fixed to the feeding frame. The impurity collection box is disposed in the first track and adjacent to the roller brush. The side of the impurity collection box near the roller brush has a collection opening. The side of the impurity collection box opposite to the collection opening also has a discharge port.
5. The shuttle cloth-feeding machine for organic fertilizer production according to claim 4, characterized in that: The bottom of the feeding frame is fixedly connected to a first connecting block, and the top of the impurity collection box is provided with a second connecting block; the first connecting block is provided with a T-shaped through groove, and the second connecting block is provided with a T-shaped protrusion that matches the T-shaped through groove; the top of the first connecting block and the bottom of the feeding frame are hinged together by a hinge shaft.
6. The shuttle cloth-feeding machine for organic fertilizer production according to claim 5, characterized in that: The impurity collection box is provided with fixed shafts on both sides near the inner wall of the first track. Each bearing at both ends of the brush shaft is fixedly connected to a connecting plate. The end of the connecting plate away from the brush shaft is rotatably connected to one of the fixed shafts.
7. The shuttle cloth-feeding machine for organic fertilizer production according to claim 6, characterized in that: The impurity collection box is located on the side of the roller brush away from the first roller.
8. The shuttle cloth-feeding machine for organic fertilizer production according to claim 7, characterized in that: The bottom of the impurity collection box is provided with multiple brush bristles, one end of which is fixed to the bottom of the impurity collection box, and the other end is set close to the bottom of the first track.
9. The shuttle cloth-feeding machine for organic fertilizer production according to claim 8, characterized in that: The top of the support frame is also provided with a slide rail, and the feeding frame is also fixed with multiple connecting rods; The connecting rods are evenly distributed on both sides of the feeder frame; A slider is fixedly connected to one of the connecting rods, and the sliders on multiple connecting rods are slidably connected to the slide rail.
10. The shuttle cloth-feeding machine for organic fertilizer production according to claim 9, characterized in that: The fabric trough includes a trough body and a pair of trough walls disposed on opposite sides of the trough body; a second track is disposed on one of the trough walls; the support frame is distributed perpendicularly to the trough wall, and the support frame includes several pairs of second rollers adapted to the second track, and a second drive device for driving the second rollers to move along the second track. The second track is equipped with a second cleaning component for cleaning impurities within the second track.