Data line production metering device

By designing a data cable production metering device, continuous winding and length measurement of data cables were realized, solving the problem of machine downtime when changing the wire rollers and improving production efficiency and metering accuracy.

CN224105286UActive Publication Date: 2026-04-10SWIFTRONIC PRECISION MFG (DONGGUAN) CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SWIFTRONIC PRECISION MFG (DONGGUAN) CO LTD
Filing Date
2025-05-29
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

In the current technology, the production process of data cables requires machine downtime for changing the wire rollers, resulting in low production efficiency and a lack of dedicated length measuring devices, which cannot meet production needs.

Method used

A data cable production metering device was designed, which includes a winding mechanism and a metering mechanism. It uses components such as a slide plate, a meter wheel, a pressure wheel and a motor to realize the continuous winding and length measurement of the data cable, avoiding downtime to replace the wire roller.

Benefits of technology

It improves production efficiency, ensures that the data cable is wound evenly without damaging the cable, and enables online roller replacement without stopping the machine, thus meeting production efficiency and metering requirements.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a data line production metering device, which belongs to the technical field of data line production, comprises a base, and is characterized in that one end of the base is provided with a winding mechanism for taking up a data line, and the other end of the base is provided with a metering mechanism for measuring the take-up length of the data line; the data line production metering device has the beneficial effects that the data line production metering device with the two take-up stations can work without stopping the machine to disassemble a line roller and installing the other line roller, so that the production efficiency is improved; when the movable block is matched with the meter counting wheel to work, the data line can be well extruded, so that the data line is not easy to slide, the data line cannot be crushed, and the working requirement of the pressure of the meter counting wheel can be met; and the movement of the sliding plate can drive the pressing wheel and the meter counting wheel to linearly move back and forth, so that the data line is uniformly wound on the line roller.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of data line production, more particularly to data line production metering device. BACKGROUND

[0002] In the data line production process needs to wind the good cable on the line roll, in the data line cable winding process still needs to measure the length of winding data line, the line roll of prior art only sets up one, after one data line winding is completed, needs to stop the machine and dismounts the line roll and installs another line roll to work, like this has increased the downtime, reduced the production efficiency, and it does not have the length metering device specially, therefore cannot very good meet the production needs. UTILITY MODEL CONTENTS

[0003] In order to solve the above problems, overcome the deficiencies of prior art, the utility model provides a data line production metering device,

[0004] The first technical problem solved is: the line roll of prior art only sets up one, after one data line winding is completed, needs to stop the machine and dismounts the line roll and installs another line roll to work, like this has increased the downtime, reduced the production efficiency, and it does not have the length metering device specially, therefore cannot very good meet the production needs.

[0005] The specific technical scheme that the utility model solves above technical problem is as follows: the data line production metering device, including base, its characterized in that: the base one end is provided with the winding mechanism for data line take-up, the other end is provided with the metering mechanism for measuring the length of data line take-up,

[0006] The metering mechanism includes the sliding plate installed on the base through the horizontal guide rail, the sliding plate is vertically provided with the mounting plate, the mounting plate side end face is rotatably connected and is provided with the metering wheel, the mounting plate above the metering wheel is provided with the sliding slot, the sidewall of the sliding slot is provided with the vertical guide rail, the moving block moves in the sliding slot through the vertical guide rail, the compression wheel is fixed on the moving block above the metering wheel,

[0007] The upper and lower end faces of the moving block are provided with springs, the spring above the moving block is provided with the downward movement compression spring compression to adjust the lower pressure handle between the compression wheel and the metering wheel spacing.

[0008] Further, the winding mechanism includes the vertical plate fixed on the base along the vertical direction, the two rotating shafts are rotatably arranged on the vertical plate along the horizontal direction, the line roll is detachably arranged on the outer side of the rotating shaft, the limiting structure that the rotating shaft on the outer side of the line roll is provided with is limited the rotation of the line roll along the axial direction of the rotating shaft and is limited the sliding of the line roll along the longitudinal direction of the rotating shaft;

[0009] Further, the other end of the rotating shaft extends to the outside of the vertical plate and is provided with a motor for driving the rotating shaft to rotate.

[0010] Further, the limiting structure is a flange plate arranged at the end of the wire roller, the flange plate is attached to the vertical plate to limit axial movement, and the flange plate is provided with a radial mounting screw for the rotating shaft.

[0011] Further, the side wall of the wire roller is provided with a fixing buckle for fixing the end of the data line.

[0012] Further, the sliding plate is provided with a silk sleeve matched with the lead screw, the sliding plate drives the lead screw to rotate through the servo motor, and the movement of the sliding plate can make the data line uniformly wound on the wire roller.

[0013] The beneficial effects of the utility model are:

[0014] An advantage of the utility model lies in providing a data line production metering device with two take-up stations, which does not need to stop working to disassemble and install wire rollers, thereby improving production efficiency.

[0015] An advantage of the utility model lies in that the upper and lower sides of the moving block below the pressing plate are provided with springs, so that the moving block can well squeeze the data line when cooperating with the metering wheel, the data line is not easy to slide, the data line will not be damaged, and the working requirements of the pressure of the metering wheel can be met.

[0016] An advantage of the utility model lies in that the movement of the sliding plate can drive the compression wheel and the metering wheel to move linearly back and forth, so that the data line is uniformly wound on the wire roller. DRAWINGS:

[0017] ATTACH Figure 1 is a structural schematic diagram of the utility model;

[0018] ATTACH Figure 2 is a partial enlarged structural schematic diagram of the utility model; in the drawings:

[0019] 1. base; 2. motor; 3. vertical plate; 4. wire roller; 5. rotating shaft; 6. lower pressing handle; 7. vertical guide rail; 8. spring; 9. sliding groove; 10. mounting plate; 11. metering wheel; 12. sliding plate; 13. servo motor; 14. horizontal guide rail; 15. lead screw; 16. pressing plate; 17. compression wheel; 18. lead screw; 19. moving block. CONCRETE IMPLEMENTATION:

[0020] In the description of the utility model, it is understood that the terms "center", "upper", "lower", "left", "right", "rear", "lower left", "upper right", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as limiting the scope of protection of the utility model. In addition, the terms "first", "second" and "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0021] The specific implementation of the utility model: the data line production metering device, including base 1, one end of base 1 is provided with a winding mechanism for data line take-up, the other end is provided with a metering mechanism for measuring the length of data line take-up;

[0022] The improvement point of the utility model is that:

[0023] The metering mechanism comprises a sliding plate 12 mounted on the base 1 through a horizontal guide rail 14, the sliding plate 12 is vertically provided with a mounting plate 10, the mounting plate 10 is rotatably connected with a metering wheel 11 at the side end face, the mounting plate 10 above the metering wheel 11 is provided with a sliding groove 9, the side wall of the sliding groove 9 is provided with a vertical guide rail 7, a moving block 19 moves in the sliding groove 9 through the vertical guide rail 7, a compression wheel 17 is fixed on the moving block 19 above the metering wheel 11,

[0024] The upper and lower end faces of the moving block 19 are both provided with springs 8, the spring 8 above the moving block 19 is provided with a downward pressing handle 6 for adjusting the distance between the compression wheel 17 and the metering wheel 11 by moving downward and compressing the spring 8.

[0025] The winding mechanism comprises a vertical plate 3 fixed on the base 1 in the vertical direction, two rotating shafts 5 are rotatably arranged on the vertical plate 3 in the horizontal direction, the outer side of the rotating shaft 5 is detachably provided with a wire roller 4, and a limiting structure is arranged on the rotating shaft 5 outside the wire roller 4 to limit the axial rotation of the wire roller 4 along the rotating shaft 5 and limit the sliding of the wire roller 4 in the longitudinal direction of the rotating shaft 5.

[0026] Wherein, the other end of the rotating shaft 5 extends to the outside of the vertical plate 3 and is provided with a motor 2 for driving the rotating shaft 5 to rotate;

[0027] As a preferred embodiment of the utility model, the limiting structure can be a flange plate designed at the end of the wire roller 4, the flange plate is matched with the bearing seat to limit the axial movement, the flange plate is radially provided with a clamping screw, and the rotating shaft is clamped to realize the circumferential fixation;

[0028] As a preferred scheme, the side wall of the wire roller 4 is provided with a fixing buckle for fixing the end of the data line.

[0029] As a preferred solution, the sliding plate 12 is provided with a sleeve matched with the lead screw 18, the sliding plate 12 drives the lead screw 18 to rotate through the servo motor 13, and the movement of the sliding plate 12 can make the data line uniformly wound on the line roller 4.

[0030] It should be noted that the utility model is a data line production metering device, and when working,

[0031] 1. The operator fixes the two line rollers 4 of the pre-collected line on the rotating shaft 5 through the limiting structure, and the limiting structure can be a flange plate designed at the end of the line roller 4, the flange plate is matched with the bearing seat to limit the axial movement of the line roller 4, the radial mounting tight screw on the flange plate is used to tightly press the rotating shaft 5 to realize the circumferential fixation;

[0032] 2. The pre-collected line data line is pulled to the line roller 4 through the pressing wheel 17 and the metering wheel 11, and is fixed on the line roller 4 through the fixed buckle,

[0033] At this time, the down handle 6 is adjusted, and as a preferred solution, the down handle 6 can be rotated, the rotation of the down handle 6 drives the lead screw 15 to rotate, the lead screw 15 is rotationally connected with the pressing plate 16, with the rotation of the down handle 6, the lead screw 15 is threadedly connected with the mounting plate 10, the rotation drives the pressing plate 16 to move downwards, and the upper and lower sides of the moving block 19 below the pressing plate 16 are provided with the spring 8, so that the moving block 19 can well extrude the data line when cooperating with the metering wheel 11, the data line is not easy to slide, the data line will not be damaged, and the working requirement of the pressure of the metering wheel 11 can be met;

[0034] 3. When working, one motor 2 drives one rotating shaft 5 to rotate, and in turn drives the line roller 4 to rotate with the rotating shaft 5, at the same time, the sliding plate 12 is provided with a sleeve matched with the lead screw 18, the sliding plate 12 drives the lead screw 18 to rotate through the servo motor 13, and the movement of the sliding plate 12 can make the data line uniformly wound on the line roller 4;

[0035] After winding is completed, the data line is intermittently fixed with the fixed buckle of the other line roller 4, and then the motor 2 driving the other line roller 4 to rotate is started, at this time, the first line roller 4 is stopped and disassembled, and the empty line roller 4 is installed.

[0036] The basic principle and main features of the utility model and the advantages of the utility model are shown and described. It should be understood by those skilled in the art that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principle of the utility model, and various changes and improvements can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. Data line production metering device, comprising a base (1), characterized in that: One end of the base (1) is provided with a winding mechanism for data line winding, the other end is provided with a metering mechanism for measuring the length of the data line winding; The metering mechanism comprises a sliding plate (12) mounted on the base (1) through a horizontal guide rail (14), the sliding plate (12) is vertically provided with a mounting plate (10), the mounting plate (10) is rotatably connected with a metering wheel (11) at the side end face, the mounting plate (10) above the metering wheel (11) is provided with a sliding groove (9), the side wall of the sliding groove (9) is provided with a vertical guide rail (7), a moving block (19) moves in the sliding groove (9) through the vertical guide rail (7), a compression wheel (17) is fixed on the moving block (19) above the metering wheel (11), The upper and lower end faces of the moving block (19) are provided with springs (8), the spring (8) above the moving block (19) is provided with a downward pressing handle (6) for adjusting the distance between the compression wheel (17) and the metering wheel (11).

2. The data line production metering device according to claim 1, characterized in that The winding mechanism comprises a vertical plate (3) fixed on the base (1) in the vertical direction, two rotating shafts (5) are rotatably arranged on the vertical plate (3) in the horizontal direction, the outer side of the rotating shaft (5) is detachably provided with a wire roller (4), the rotating shaft (5) outside the wire roller (4) is provided with a limiting structure for limiting the wire roller (4) from rotating along the rotating shaft (5) in the axial direction and limiting the wire roller (4) from sliding along the rotating shaft (5) in the longitudinal direction.

3. The data line production metering device according to claim 2, characterized in that The other end of the rotating shaft (5) extends to the outside of the vertical plate (3) and is provided with a motor (2) for driving the rotating shaft (5) to rotate.

4. The data line production metering device according to claim 3, characterized in that The limiting structure is a flange plate arranged at the end of the wire roller (4), and the flange plate is provided with a radial mounting screw.

5. The data line production metering device of claim 4, wherein The side wall of the wire roller (4) is provided with a fixing buckle for fixing the end of the data line.

6. The data line production metering device of claim 1, wherein The sliding plate (12) is provided with a wire sleeve matched with a lead screw (18), the sliding plate (12) drives the lead screw (18) to rotate through a servo motor (13), and the movement of the sliding plate (12) can make the data line uniformly wound on the wire roller (4).