Fermentation equipment for fertilizer production

The servo motor-driven scraper and stirring rod system, along with the arc-shaped cover design, solves the problems of uneven stirring, difficult wall scraping, and poor material discharge in traditional fermenters, thereby improving the fermentation efficiency and continuous operation of fertilizer production.

CN224105759UActive Publication Date: 2026-04-10LIAONING INGENUITY ENVIRONMENTAL PROTECTION EQUIP MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-05-12
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Traditional fermenters suffer from problems such as difficulty in achieving uniform mixing through the stirring system, difficulty in cleaning materials from the tank walls, and uneven discharge, which affect fermentation efficiency and production efficiency.

Method used

The rotating shaft driven by a servo motor drives the scraper and stirring rod. Combined with the arc-shaped cover and pin design, it realizes the functions of stirring and scraping the wall. The discharge port opens automatically through the arc-shaped cover, simplifying operation.

Benefits of technology

It achieves uniform mixing, efficient wall scraping and cleaning, and smooth material discharge, thereby improving fermentation and production efficiency and reducing manual cleaning workload.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses fermentation equipment for fertilizer production, and relates to the technical field of fermentation tank application, the fermentation equipment comprises a fixed seat, a fermentation tank, a bolt and a tank cover, the fixed seat is fixedly connected with the fermentation tank, the lower end of the fermentation tank is provided with a discharge port, one side of the discharge port is provided with an arc-shaped cover plate I, and the other side of the discharge port is provided with an arc-shaped cover plate II; wherein the discharge port adopts a fixing mode that the arc-shaped cover plate I and the arc-shaped cover plate II are matched with the plug pin and the moving ring, the operation is simple and convenient, when discharging is needed, the two arc-shaped cover plates are automatically opened towards two sides under the action of self gravity of materials only by unscrewing the moving ring and pulling out the plug pin, a spacious channel is provided for discharging of the fertilizer, and meanwhile, in the fermentation process, the fertilizer can be conveniently discharged. The scraping plate can scrape materials adhered to the tank wall in time, so that the materials are prevented from being caked and accumulated in the tank, the discharging smoothness is further ensured, the problem that caked fertilizer is difficult to discharge is effectively solved, the production efficiency is improved, and the workload and difficulty of manual cleaning are reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fermentation tank application technical field, concretely is a fermentation equipment for fertilizer production. BACKGROUND

[0002] In the fertilizer production industry, fermentation process is the key link of determining fertilizer quality, and the performance of fermentation equipment has a direct impact on fermentation effect. The fertilizer fermentation tank on the market has many problems in actual application.

[0003] Most of the mixing system of the traditional fermentation tank can not realize the full and uniform mixing of the fertilizer and the fermenting agent, resulting in insufficient fermentation, unstable fertilizer quality and affecting the fertilizer efficiency. At the same time, the cleaning of the material adhered to the tank wall has been a problem plaguing the industry. Due to the lack of effective wall scraping device, the material is accumulated and caked on the tank wall, which not only reduces the fermentation efficiency, but also increases the subsequent cleaning cost and difficulty, seriously affecting the continuous operation and production efficiency of the equipment. In terms of discharging, the discharge structure of the common fermentation tank is not reasonable, and it is difficult to smoothly discharge the caked fertilizer, which often needs manual cleaning, which is time-consuming and labor-intensive, greatly reducing the production efficiency and increasing the labor cost. Therefore, the technical personnel in the field provides a fermentation equipment for fertilizer production to solve the problems in the above background technology. SUMMARY

[0004] The utility model aims at providing a fermentation equipment for fertilizer production to solve the problems in the above background technology.

[0005] To achieve the above purpose, the utility model provides the following technical scheme:

[0006] A fermentation equipment for fertilizer production, comprising a fixed seat, a fermentation tank, a bolt and a tank cover, the fixed seat is fixedly connected with the fermentation tank, the lower end of the fermentation tank is provided with a discharge port, one side of the discharge port is provided with an arc-shaped cover plate one, wherein the arc-shaped cover plate one is hinged to the fermentation tank, the other side of the discharge port is provided with an arc-shaped cover plate two, wherein the arc-shaped cover plate two is hinged to the fermentation tank, the rear end of the fermentation tank is fixedly installed with a servo motor, the power output end of the servo motor is fixedly connected with a rotating shaft, the rotating shaft is fixedly connected with a scraper and a stirring rod, wherein the scraper is in contact with the inner wall of the fermentation tank.

[0007] As a further scheme of the utility model: the lower end of the arc-shaped cover plate one is fixedly connected with two front and rear fixed rings one, the lower end of the arc-shaped cover plate two is fixedly connected with two front and rear fixed rings two, the fixed rings one and the fixed rings two are inserted with the bolt, and the front end of the bolt is threadedly connected with a moving ring.

[0008] As a further scheme of the present utility model: the front end of the fermentation tank is provided with a feeding port, a fixed plate is arranged below the feeding port, the fixed plate is fixedly connected to the inner wall of the fermentation tank, and the rotating shaft is rotatably connected to the fixed plate.

[0009] As a further scheme of the present utility model: the front end of the fermentation tank is hingedly provided with a tank cover, a handle is fixedly connected to one side of the tank cover, and a sealing plug is fixedly connected to the other side of the tank cover, wherein the sealing plug can block the feeding port.

[0010] As a further scheme of the present utility model: a controller is fixedly installed on one side of the fixed seat, an exhaust port is arranged at the rear end of the fermentation tank, and a gas valve is fixedly installed on the exhaust port.

[0011] Compared with the prior art, the present utility model has the beneficial effects that:

[0012] 1. Efficient stirring and wall scraping: starting the servo motor can make the rotating shaft drive the scraper and the stirring rod to work simultaneously, the stirring rod can fully stir the fertilizer and the fermentation agent to promote uniform fermentation, the scraper can scrape the adhered material on the tank wall in time to ensure the fermentation effect and reduce the cleaning workload.

[0013] 2. Smooth and efficient discharging: the arc-shaped cover plate one and the arc-shaped cover plate two are fixed by the cooperation of the bolt, the moving ring, and the arc-shaped cover plate two, the operation is simple, when discharging is needed, only the moving ring is unscrewed and the bolt is pulled out, under the action of the gravity of the material, the two arc-shaped cover plates are automatically opened to the two sides to provide a spacious channel for the discharge of the fertilizer, at the same time, in the fermentation process, the scraper can scrape the material adhered to the tank wall in time to avoid the material from caking and accumulating in the tank, further ensure the smoothness of the discharging, effectively solve the problem that the caked fertilizer is difficult to discharge, improve the production efficiency, and reduce the workload and difficulty of manual cleaning. BRIEF DESCRIPTION OF DRAWINGS

[0014] Fig. 1 It is a structural schematic view of a fermentation equipment for fertilizer production.

[0015] Fig. 2 It is a structural schematic view of a servo motor in a fermentation equipment for fertilizer production.

[0016] Fig. 3 It is a structural schematic view of a bolt in a fermentation equipment for fertilizer production.

[0017] Fig. 4 It is a structural schematic view of an arc-shaped cover plate one and an arc-shaped cover plate two in a fermentation equipment for fertilizer production.

[0018] Fig. 5 It is a structural schematic view of a scraper in a fermentation equipment for fertilizer production.

[0019] Fig. 6It is a kind of fermentation equipment for fertilizer production's tank cover structure schematic view.

[0020] In the figure: 1, fixed seat;2, controller;3, tank cover;4, handle;5, sealing plug;6, fixed plate;7, feed inlet;8, fermentation tank;9, arc cover plate one;10, fixed ring one;11, arc cover plate two;12, fixed ring two;13, bolt;14, moving ring;15, servo motor;16, rotating shaft;17, scraper;18, stirring rod;19, exhaust port. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, purposes and effects of the utility model easy to understand, the utility model is further described in combination with specific embodiments.

[0022] Please refer to Figs. 1-6 In the embodiment of the utility model, a kind of fermentation equipment for fertilizer production, including fixed seat 1, fermentation tank 8, bolt 13 and tank cover 3, the fixed seat 1 is fixedly connected with fermentation tank 8, fermentation tank 8 lower end is equipped with discharge port, discharge port side is provided with arc cover plate one 9, wherein arc cover plate one 9 is hinged on fermentation tank 8, discharge port other side is provided with arc cover plate two 11, wherein arc cover plate two 11 is hinged on fermentation tank 8, servo motor 15 is fixedly installed at the rear end of fermentation tank 8, the power output end of servo motor 15 is fixedly connected with rotating shaft 16, rotating shaft 16 is fixedly connected with scraper 17 and stirring rod 18, wherein scraper 17 is in contact with the inner wall of fermentation tank 8, arc cover plate one 9 lower end is fixedly connected with two fixed ring one 10 before and after, arc cover plate two 11 lower end is fixedly connected with two fixed ring two 12 before and after, bolt 13 is inserted in fixed ring one 10 and fixed ring two 12, bolt 13 front end is screw-connected with moving ring 14, fermentation tank 8 front end is equipped with feed inlet 7, feed inlet 7 below is provided with fixed plate 6, wherein fixed plate 6 is fixedly connected on the inner wall of fermentation tank 8, and rotating shaft 16 is rotatably connected on fixed plate 6, fermentation tank 8 front end is hinged with tank cover 3, tank cover 3 side is fixedly connected with handle 4, tank cover 3 other side is fixedly connected with sealing plug 5, wherein sealing plug 5 can block feed inlet 7, one side of fixed seat 1 is fixedly installed with controller 2, fermentation tank 8 rear end is provided with exhaust port 19, and gas valve is fixedly installed on exhaust port 19.

[0023] The working principle of the utility model is: in use, first open the tank cover 3, pour the fertilizer and the ferment into the fermentation tank 8 from the feed inlet 7, then close the tank cover 3, block the feed inlet 7 with the sealing plug 5, ensure the sealing property of the fermentation tank 8, then start the servo motor 15 through the controller 2, the servo motor 15 drives the rotating shaft 16 to rotate, the rotating shaft 16 drives the scraper 17 and the stirring rod 18 to rotate together, the stirring rod 18 stirs the fertilizer and the ferment in the tank, makes them mix fully, promotes the fermentation process, the scraper 17 scrapes the material adhered on the inner wall of the fermentation tank 8, avoids the influence of the material residue on the fermentation effect and equipment cleaning, wherein in the fermentation process, the gas generated in the fermentation tank 8 is discharged through the exhaust port 19, the air valve can control the exhaust rate and pressure, maintains the proper gas pressure environment in the tank, guarantees the smooth fermentation, then after the fermentation is completed, place the receiving vessel below the discharge port, then unscrew the moving ring 14 at the front end of the bolt 13, pull out the bolt 13, release the fixation of the arc-shaped cover plate one 9 and the arc-shaped cover plate two 11, under the action of the material gravity, the two arc-shaped cover plates open to the two sides, the material falls into the receiving vessel from the discharge port, completes the discharge.

[0024] Furthermore, it should be understood that, although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, the description manner of the specification is only for the sake of clarity, the skilled in the art should take the specification as a whole, the technical solutions in each embodiment can also be combined appropriately, form other embodiments that the skilled in the art can understand.

Claims

1. A fermentation apparatus for fertilizer production comprising a fixed base (1), a fermentation tank (8), a latch (13) and a tank cover (3), characterized in that, The fixed seat (1) is fixedly connected with a fermentation tank (8), the lower end of the fermentation tank (8) is provided with a discharge port, one side of the discharge port is provided with an arc-shaped cover plate (9), wherein the arc-shaped cover plate (9) is hinged on the fermentation tank (8), the other side of the discharge port is provided with an arc-shaped cover plate (11), wherein the arc-shaped cover plate (11) is hinged on the fermentation tank (8), the rear end of the fermentation tank (8) is fixedly installed with a servo motor (15), the power output end of the servo motor (15) is fixedly connected with a rotating shaft (16), the rotating shaft (16) is fixedly connected with a scraper (17) and a stirring rod (18), wherein the scraper (17) is in contact with the inner wall of the fermentation tank (8).

2. The fermentation apparatus for fertilizer production according to claim 1, characterized by, The lower end of the arc-shaped cover plate (9) is fixedly connected with two front and rear fixed rings (10), the lower end of the arc-shaped cover plate (11) is fixedly connected with two front and rear fixed rings (12).

3. The fermentation apparatus for fertilizer production according to claim 2, characterized by, The fixed ring (10) and the fixed ring (12) are provided with a bolt (13) inserted thereon, and the front end of the bolt (13) is threadedly connected with a moving ring (14).

4. The fermentation apparatus for fertilizer production according to claim 1, characterized by, The front end of the fermentation tank (8) is provided with a feed inlet (7), and the lower side of the feed inlet (7) is provided with a fixed plate (6), wherein the fixed plate (6) is fixedly connected to the inner wall of the fermentation tank (8), and the rotating shaft (16) is rotatably connected to the fixed plate (6).

5. The fermentation apparatus for fertilizer production according to claim 1, characterized by, The front end of the fermentation tank (8) is hinged with a tank cover (3), and one side of the fixed seat (1) is fixedly installed with a controller (2).

6. The fermentation apparatus for fertilizer production according to claim 1, characterized by One side of the tank cover (3) is fixedly connected with a handle (4), and the other side of the tank cover (3) is fixedly connected with a sealing plug (5).

7. The fermentation apparatus for fertilizer production according to claim 1, characterized by The rear end of the fermentation tank (8) is provided with an exhaust port (19), and the exhaust port (19) is fixedly installed with a gas valve.