Prefabricated wallboard for fabricated truss house

By using a lightweight truss structure and calcium silicate board design, the problems of complex structure and heavy weight of prefabricated wall panels in prefabricated houses are solved, resulting in prefabricated wall panels with high strength, earthquake resistance and convenient construction, which are suitable for the construction of prefabricated truss houses.

CN224106653UActive Publication Date: 2026-04-10XIANGTAN GUKEDE MFG CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
XIANGTAN GUKEDE MFG CO LTD
Filing Date
2025-05-07
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

The existing prefabricated wall panel structure of prefabricated housing system is complex and has high requirements for on-site construction. In particular, the steel structure is complex and heavy, making it difficult to promote its use.

Method used

The design employs lightweight prefabricated wall panels, utilizing a truss structure and calcium silicate boards. The truss structure consists of an upper beam, a lower beam, and frame columns forming a rectangular frame. The connecting rods form isosceles triangles, which are filled with foamed concrete. Combined with the fireproof and waterproof properties of the calcium silicate boards, electrical wiring and sensors are pre-installed within the wall panels.

Benefits of technology

It improves the strength and stability of the wall panels, enhances seismic performance, simplifies the construction process, reduces costs, and improves living comfort and safety, making it suitable for the construction of prefabricated truss houses.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a prefabricated wallboard used for an assembly type truss house, the prefabricated wallboard comprises a truss structure and calcium silicate boards attached on two side faces of the truss structure, the truss structure comprises a rectangular frame composed of an upper cross beam, a lower cross beam and two frame columns, a plurality of connecting rods are arranged in the rectangular frame, and the connecting rods are connected with the upper cross beam and the lower cross beam. Each connecting rod is connected with the upper cross beam and the lower cross beam, the connecting rods are sequentially connected end to end, so that every two adjacent connecting rods are combined with the upper cross beam or the lower cross beam to form an isosceles triangle, and the end of the first connecting rod and the end of the last connecting rod are connected with the vertex angle of the rectangular frame. Foam concrete is filled in the rectangular frame between the calcium silicate plates attached to the two side surfaces of the truss structure. The lightweight prefabricated wallboard design is adopted, the strength is high, meanwhile, the structure is simple, and the assembly process is simple and easy to implement.
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Description

TECHNICAL FIELD

[0001] The utility model relates to building engineering technical field especially relates to a prefabricated wallboard for assembly type truss house. BACKGROUND

[0002] The assembly type house system is based on industrialized production and integrates four assembly systems, namely structural assembly system, maintenance assembly system, equipment and pipeline assembly system and interior assembly system.

[0003] The assembly type house refers to the residential house which is formed by transporting building components and accessories such as floor, wall, stair and balcony to the construction site and assembling and installing on site through reliable connection mode after processing and manufacturing in the factory.

[0004] However, the current assembly type house system has complex structure and high requirement for assembly process on site, which is not suitable for popularization and use of the assembly type house, especially the prefabricated wallboard. SUMMARY

[0005] In view of the above-mentioned deficiencies, the utility model provides a prefabricated wallboard for assembly type truss house, which adopts lightweight prefabricated wallboard design, has high strength, simple structure and simple and easy assembly process.

[0006] To achieve the above-mentioned purpose, the embodiment of the utility model adopts the following technical scheme:

[0007] A prefabricated wallboard for assembly type truss house, which comprises a truss structure and calcium silicate boards attached to both sides of the truss structure, the truss structure comprises a rectangular frame composed of an upper cross beam, a lower cross beam and two frame columns, a plurality of connecting rods are arranged in the rectangular frame, each connecting rod is connected with the upper cross beam and the lower cross beam, the plurality of connecting rods are sequentially connected end to end so that adjacent two connecting rods and the upper cross beam or the lower cross beam form an isosceles triangle, the end of the first connecting rod and the last connecting rod is connected with the top corner of the rectangular frame, and the rectangular frame between the calcium silicate boards attached to both sides of the truss structure is filled with foamed concrete.

[0008] According to one aspect of the utility model, the top and bottom of the frame column are provided with connecting plates, and the connecting plates are provided with fixing hole positions.

[0009] According to one aspect of the utility model, the upper cross beam is hollow, filled with concrete and embedded with connecting pieces.

[0010] According to one aspect of this utility model, a wall electrical structure is provided on one side of the calcium silicate board of the precast wall panel, and an electrical circuit is pre-installed in the truss structure.

[0011] According to one aspect of this utility model, the prefabricated wall panel is provided with an electrical interface, and the electrical interfaces between the prefabricated wall panels to be connected are adapted to each other.

[0012] According to one aspect of this utility model, the prefabricated wall panel is provided with a variety of sensors.

[0013] According to one aspect of this utility model, the connecting rod is fixedly connected to the upper crossbeam and the lower crossbeam by welding.

[0014] According to one aspect of the present invention, a door is provided on the prefabricated wall panel, the door including a door frame and a door body, the door body being hinged to the door frame, the door frame including a door frame beam and at least two door frame posts, the two outermost door frame posts being respectively connected between a lower crossbeam and two connecting rods forming an isosceles triangle.

[0015] According to one aspect of this utility model, the bottom of the door frame post is provided with a skirt, and the skirt is fixedly connected to the lower crossbeam by welding or by fasteners.

[0016] According to one aspect of the present invention, the door frame beam includes an upper door frame beam and a lower door frame beam, the two ends of the upper door frame beam are fixedly connected to connecting rods, and the lower door frame beam is located below the lower door frame beam and is respectively vertically connected and fixed to two door frame posts.

[0017] Advantages of this utility model:

[0018] First, the structural design of this precast wall panel gives it high strength and stability. Because the truss structure consists of multiple connecting rods, an upper beam, a lower beam, and two frame columns, with the connecting rods forming isosceles triangles, this design enhances the overall rigidity and seismic performance of the wall panel. Meanwhile, the calcium silicate board used as the surface material of the wall panel has excellent fire resistance, water resistance, and corrosion resistance, further improving the safety of the wall panel in use.

[0019] Secondly, the prefabricated wall panels possess excellent thermal insulation properties. The foamed concrete filling within the rectangular frame is a high-quality thermal insulation material, effectively isolating the indoor temperature from the influence of external hot and cold air, thus maintaining a constant indoor temperature. This is of great significance for improving the living comfort and energy efficiency of prefabricated truss houses.

[0020] In addition, the prefabricated wallboard also has the advantages of convenient construction and high installation efficiency. Since the wallboard is a prefabricated part, production can be completed in the factory and transported to the construction site for assembly, greatly shortening the construction period. At the same time, the connection mode between the wallboards is simple and reliable, which reduces the construction difficulty and cost.

[0021] In summary, the prefabricated wallboard of the embodiments of the present application has the advantages of stable structure, strong anti-seismic performance, strong bearing capacity, good durability and intelligent monitoring, and is very suitable for the construction of prefabricated truss houses. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor.

[0023] Figure 1 is a structural schematic diagram of a prefabricated truss house according to the present application;

[0024] Figure 2 is a structural schematic diagram of a prefabricated wallboard according to the present application;

[0025] Figure 3 is a structural schematic diagram of a floor connecting structure according to the present application;

[0026] Figure 4 is a structural schematic diagram of an upper and lower frame column connecting structure according to the present application;

[0027] Figure 5 is a structural schematic diagram of a prefabricated wallboard connecting structure according to the present application. DETAILED DESCRIPTION

[0028] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some embodiments of the present application, not all embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0029] As Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, a prefabricated truss house includes a floor 100 and a wall body assembled by a plurality of prefabricated wall panels 200, the prefabricated wall panel 200 includes a truss structure 1 and a calcium silicate board 2 attached to both sides of the truss structure, the truss structure 1 includes a rectangular frame 14 composed of an upper cross beam 11, a lower cross beam 12 and two frame columns 13, a plurality of connecting rods 15 are arranged in the rectangular frame, each connecting rod is connected with the upper cross beam and the lower cross beam, the plurality of connecting rods are sequentially connected end to end so that adjacent two connecting rods and the upper cross beam or the lower cross beam form an isosceles triangle 16, the end of the first connecting rod and the last connecting rod is connected with the top corner 141 of the rectangular frame, and the rectangular frame between the calcium silicate boards 2 attached to both sides of the truss structure is filled with foamed concrete 3.

[0030] In this embodiment, the floor 100 is a prefabricated concrete floor or a prefabricated steel structure floor, which is connected with the wall body by bolt or welding method, ensuring the stability and firmness of the overall structure. The truss structure 1 on the prefabricated wall panel 200 adopts an isosceles triangle structure, which is reasonably designed, not only enhances the load-bearing capacity of the wall body, but also improves the seismic performance of the wall body. At the same time, the calcium silicate board 2 as the panel material of the wall body has the advantages of light weight, high strength, fireproof, moistureproof and the like, further improving the use performance of the prefabricated truss house.

[0031] The plurality of connecting rods 15 arranged in the rectangular frame 14 are combined with the upper cross beam 11 and the lower cross beam 12 to form an isosceles triangle 16 in an end-to-end manner, which makes the truss structure more stable and can effectively resist the impact of external force. In addition, the arrangement of the connecting rod 15 also increases the overall stiffness of the truss structure and improves the lateral force resistance capacity of the wall body.

[0032] The foamed concrete 3 filled in the rectangular frame between the calcium silicate boards 2 attached to both sides of the truss structure has good heat preservation and insulation performance, which can effectively reduce the indoor temperature fluctuation and improve the living comfort of the prefabricated truss house. At the same time, the foamed concrete also has the advantages of light weight, high strength, sound insulation and the like, further improving the overall performance of the prefabricated truss house.

[0033] In this embodiment, the top and bottom of the frame column are provided with a connecting plate 131, and the connecting plate is provided with a fixing hole 132. The connecting plate and the fixing hole further enhance the connection strength between the frame columns. By connecting and fixing the butt joint with the connecting plate through fasteners, the stability between the upper and lower adjacent frame columns and the rigidity of the overall structure can be effectively ensured. This connection method is not only simple and reliable, but also facilitates construction and disassembly, improving the reconfigurability and flexibility of the building structure. In this embodiment, a butt joint 133 is provided between the upper and lower adjacent two frame columns, and the butt joint is provided with a connecting through hole 134, which is used to connect and fix the butt joint with the connecting plate through the connecting through hole and the fixing hole using fasteners 135.

[0034] In this embodiment, the selection of the prefabricated concrete floor or prefabricated steel structure floor can be adjusted according to specific engineering requirements. The prefabricated concrete floor has good compression resistance and durability, while the prefabricated steel structure floor has lighter weight and higher strength. This selection method can adapt to different engineering environments and requirements, improving its application range and practicality. In this embodiment, the upper beam is hollow, filled with concrete and pre-buried with a connecting piece 111, which is used to fixedly connect with the lower beam of another prefabricated wallboard located above the upper beam.

[0035] The design of the upper beam filled with concrete and pre-buried with a connecting piece not only improves the carrying capacity and stability of the upper beam, but also provides a reliable connection point for the fixed connection of the lower beam of the prefabricated wallboard above. This connection method can effectively ensure the integrity and stability of the overall structure, improving the safety and durability of the building.

[0036] In this embodiment, the prefabricated wallboard is provided with a wall electrical structure on one side of the calcium silicate board, and the truss structure is pre-provided with electrical lines.

[0037] In this embodiment, the prefabricated wallboard is provided with an electrical interface, and the electrical interfaces of adjacent prefabricated wallboards are adaptively connected.

[0038] In this embodiment, the arrangement of the electrical interface not only facilitates the electrical connection between the prefabricated wallboards, but also improves the electrical performance and flexibility of the overall structure. Through the electrical interface, power and signals can be easily transmitted between adjacent prefabricated wallboards, providing a convenient installation and maintenance method for the electrical system inside the building.

[0039] In this embodiment, the prefabricated truss house includes a door 4, which includes a door frame 41 and a door body 42. The door body is hinged to the door frame. The door frame includes a door frame beam 411 and at least two door frame columns 412. The two outermost door frame columns are respectively connected between the lower cross beam and the two connecting rods forming an isosceles triangle. The bottom of the door frame column is provided with a skirt, which is fixedly connected between the lower cross beam by welding or through fasteners. The door frame beam includes an upper door frame beam and a lower door frame beam. The two ends of the upper door frame beam are fixedly connected to the connecting rods. The lower door frame beam is located below the lower door frame beam and is fixedly connected to the two door frame columns perpendicularly. The door frame beam includes an upper door frame beam and a lower door frame beam. The upper door frame beam is fixedly connected to the upper cross beam through the connecting rod. The lower door frame beam is perpendicularly connected to the door frame column. Such design not only improves the load-bearing capacity of the door frame, but also ensures the perpendicularity and horizontality of the door frame, so that the door leaf can be smoothly opened and closed.

[0040] This design not only enhances the stability and load-bearing capacity of the door, but also improves the overall structural strength of the prefabricated truss house. The connection mode of the door frame beam and the door frame column ensures the firmness of the door, so that the door can remain stable during opening and closing and is not prone to shaking or deformation. At the same time, the connection of the door frame column with the lower cross beam and the connecting rod further enhances the stability of the door and improves the service life of the door. In addition, the hinged design of the door frame and the door body makes the door more flexible and convenient to open and close, providing users with a good user experience.

[0041] In this embodiment, the prefabricated wall panels above and below the floor are connected and sealed by site grouting.

[0042] This site grouting connection method is not only simple to operate, but also firm and reliable. The grouting material can fill the tiny gaps between the prefabricated wall panels, enhancing the connection strength between the wall panels and improving the structural stability and seismic performance of the entire prefabricated truss house. At the same time, site grouting can effectively isolate external moisture and humidity, protecting the electrical systems and structural components inside the house from erosion and prolonging the service life of the house. In addition, this connection method also has good sound insulation and heat insulation effect, providing users with a quieter and more comfortable living environment.

[0043] In this embodiment, a variety of sensors are provided in the prefabricated wall panel.

[0044] These sensors include but are not limited to temperature sensors, humidity sensors, smoke sensors, and human infrared sensors. Temperature sensors and humidity sensors can monitor the temperature and humidity inside the house in real time, ensure that the living environment is always within the appropriate range, and improve the comfort of living. Smoke sensors can send an alarm in the early stages of a fire, giving users valuable escape time and ensuring life safety. Human infrared sensors are used to detect whether there is personnel activity in the house, so as to intelligently control the switching of lighting and air conditioning and other equipment, achieve energy saving and emission reduction, and improve energy utilization efficiency. Through the setting of these sensors, the prefabricated truss house provided by the utility model not only has higher safety and comfort, but also realizes intelligent management and improves the living quality.

[0045] The advantages of the embodiment of the utility model are as follows:

[0046] Firstly, the structural design of the prefabricated wallboard makes it have high strength and stability. Since the truss structure is composed of multiple connecting rods, upper and lower cross beams, and two frame columns, and the connecting rods form isosceles triangles between them, this design enhances the overall rigidity and seismic performance of the wallboard. At the same time, the calcium silicate board as the surface material of the wallboard has excellent fireproof, waterproof and corrosion-resistant performance, further improving the safety of the wallboard in use.

[0047] Secondly, the prefabricated wallboard has good thermal insulation performance. The foam concrete filled in the rectangular frame is a high-quality thermal insulation material that can effectively insulate the influence of external cold and hot air on indoor temperature, thereby maintaining the constancy of indoor temperature. This is of great significance to improve the living comfort and energy saving effect of prefabricated truss houses.

[0048] In addition, the prefabricated wallboard also has the advantages of convenient construction and high installation efficiency. Since the wallboard is a prefabricated part, it can be produced in the factory and transported to the construction site for assembly, greatly shortening the construction period. At the same time, the connection between the wallboards is simple and reliable, reducing the construction difficulty and cost.

[0049] In summary, the prefabricated wallboard of the utility model embodiment has the advantages of stable structure, strong seismic performance, strong bearing capacity, good durability, and intelligent monitoring, and is very suitable for the construction of prefabricated truss houses.

[0050] The above is only a specific embodiment of the utility model, but the protection scope of the utility model is not limited to this. Any skilled person in the art can easily think of changes or replacements within the scope of the utility model disclosed, which should be covered within the protection scope of the utility model. Therefore, the protection scope of the utility model should be subject to the protection scope of the claims.

Claims

1. A prefabricated wall panel for a fabricated trussed house, characterised in that, The prefabricated wallboard comprises a truss structure and calcium silicate plates attached to both sides of the truss structure, the truss structure comprises a rectangular frame composed of an upper cross beam, a lower cross beam and two frame columns, a plurality of connecting rods are arranged in the rectangular frame, each connecting rod is connected with the upper cross beam and the lower cross beam, the plurality of connecting rods are sequentially connected end to end so that adjacent two connecting rods and the upper cross beam or the lower cross beam form an isosceles triangle, the end of the first connecting rod and the last connecting rod is connected with the top corner of the rectangular frame, and the rectangular frame between the calcium silicate plates attached to both sides of the truss structure is filled with foamed concrete.

2. The precast wall panel for fabricated truss house according to claim 1, characterized in that, The top and bottom of the frame column are provided with connecting plates, and the connecting plates are provided with fixing hole positions.

3. The precast wall panel for fabricated truss house according to claim 1, characterized in that, The upper cross beam is hollow, filled with concrete inside and pre-buried with connecting pieces.

4. The precast wall panel for fabricated truss house according to claim 1, characterized in that, The prefabricated wallboard is provided with a wall electrical structure on one side of the calcium silicate plate, and the truss structure is pre-provided with an electrical circuit.

5. The precast wall panel for fabricated truss houses according to claim 1, wherein, The prefabricated wallboard is provided with an electrical interface, and the electrical interfaces between the prefabricated wallboards to be connected together are adaptively arranged.

6. The precast wall panel for fabricated truss houses according to claim 1, wherein, The prefabricated wallboard is provided with a plurality of sensors.

7. The precast wall panel for fabricated truss houses according to claim 1, wherein, The connecting rods are fixedly connected with the upper cross beam and the lower cross beam through welding.

8. The prefabricated wall panel for fabricated truss house according to any one of claims 1 to 7, characterized in that, The prefabricated wallboard is provided with a door, the door comprises a door frame and a door body, the door body is hinged to the door frame, the door frame comprises a door frame beam and at least two door frame columns, and the two outermost door frame columns are respectively connected between the lower cross beam and the two connecting rods forming the isosceles triangle.

9. The precast wall panel for fabricated truss house according to claim 8, characterized in that, The bottom of the door frame column is provided with a skirt, and the skirt is fixedly connected with the lower cross beam through welding or fasteners.

10. The precast wall panel for fabricated truss house according to claim 8, characterized in that, The door frame beam comprises an upper door frame beam and a lower door frame beam, the upper door frame beam is fixedly connected with the connecting rods at both ends, and the lower door frame beam is located below the lower door frame beam and is fixedly connected with the two door frame columns perpendicularly.