Online thickness measuring device
By employing a locking and gap elimination mechanism, the measurement error problem caused by support displacement in the online thickness measurement device is solved, achieving higher measurement accuracy and faster adjustment efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-23
- Publication Date
- 2026-04-10
AI Technical Summary
In existing online thickness measurement devices, the assembly gap between the bracket and the screw causes the bracket to shift, affecting the measurement accuracy, especially under vibration or high temperature environments.
A locking mechanism and a gap elimination mechanism are adopted. The assembly gap is eliminated by the sliding of the linkage screw and the rotation of the clamping plate. The linkage between the driving plate and the driven plate drives the abutment plate to abut against the inner wall of the fine-tuning groove, ensuring the stability of the sensor position.
This effectively eliminates assembly gaps, prevents the sensor from undergoing micron-level displacement under vibration or external force, and improves measurement accuracy and adjustment efficiency.
Smart Images

Figure CN224108803U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to the technical field of thickness measuring devices, in particular to an online thickness measuring device. BACKGROUND
[0002] As a key equipment in the field of industrial automation, the online thickness measuring device is mainly used for real-time monitoring of the thickness parameters of materials in a continuous production process, such as metal plates, plastic films, high-temperature rolled materials and the like. Such a device usually adopts a non-contact measuring principle, and the optical or electromagnetic sensors are symmetrically arranged above and below the material transmission path, and the thickness value is calculated by using the change of the transmitted signal. The core advantage of the device is that the quality monitoring can be realized without interrupting the production process, which plays an important role in improving product consistency and reducing the waste rate.
[0003] However, although there are various devices for measuring the thickness of materials, there are still some problems, for example, in the online thick piece thickness measuring device disclosed in the publication No. CN222733491U, the thickness variation degree can be amplified through the mutual cooperation between the internal structures of the double-range assembly, so that the workers can clearly understand the thickness variation degree of the workpiece, and the judgment is facilitated. However, in the technical solution and most of the current technical solutions, the current thickness measuring device mostly needs a support frame to support it, and the mechanical stability of the support frame directly affects the measurement accuracy. The current mainstream design adopts a fine adjustment structure composed of a sliding groove and a locking screw. When operating, the screw needs to be repeatedly screwed to adjust the position of the support frame, and then fixed through the friction force of the screw thread.
[0004] Although the above adjustment method can quickly realize the fine adjustment of the position of the sensor, the assembly gap between the sliding groove and the screw cannot be completely eliminated after locking, which causes the sensor support frame to produce micron-level displacement under the action of vibration or external force. When the measurement environment has mechanical vibration, this gap may further amplify the displacement amplitude, causing a large error in thickness measurement. Moreover, when the support frame is deflected, the thickness measurement error will also be amplified synchronously, especially in high-temperature and vibration working conditions, this structural defect is more significant, which causes the sensor to be out of alignment, and seriously affects the measurement accuracy.
[0005] Therefore, in view of the above technical problems, it is necessary to provide an online thickness measuring device. CONTENT OF THE UTILITY MODEL
[0006] The utility model aims at providing an online thickness measuring device which can solve the problem that the assembly gap exists between the support frame and the screw of the current thickness measuring device, causing the displacement of the support frame and affecting the measurement accuracy.
[0007] The online thickness measuring device provided by the application adopts the following technical solution:
[0008] An online thickness measuring device comprises:
[0009] A support plate is provided with a Z-shaped bracket, both ends of the bracket are provided with thickness measuring sensors, and a fine adjustment slot is provided through the support plate;
[0010] A locking mechanism is used for locking the bracket, and the locking mechanism comprises a locking rod, a mounting cavity and a linkage screw rod, the locking rod is located in the fine adjustment slot, the mounting cavity is arranged at the center of the locking rod, and the linkage screw rod is slidably connected in the mounting cavity;
[0011] A gap elimination mechanism is arranged in the mounting cavity, and the gap elimination mechanism comprises a first docking seat, a second docking seat, a driving plate and an abutting plate, the first docking seat is fixed in the mounting cavity, the second docking seat is coaxially fixed on the linkage screw rod, the linkage screw rod is slidably connected with the first docking seat, the driving plate is rotationally connected between the second docking seat and the abutting plate, a through slot is arranged through the side wall of the locking rod, and the abutting plate is slidably clamped in the through slot.
[0012] In one or more embodiments of the utility model, the locking mechanism further comprises a clamping groove and a clamping plate, the clamping groove is arranged on the locking rod and penetrates the mounting cavity, one end of the clamping plate is rotationally connected in the clamping groove, and the other end of the clamping plate is abutted with the support plate.
[0013] In one or more embodiments of the utility model, an arc-shaped protrusion is arranged on the clamping plate and the rotationally connected end of the clamping groove, and an adjusting groove is arranged on the linkage screw rod, and the arc-shaped protrusion is slidably clamped in the adjusting groove.
[0014] In one or more embodiments of the utility model, the gap elimination mechanism further comprises a driven plate, the driven plate is rotationally connected between the first docking seat and the abutting plate, and the driven plate is symmetrically arranged with the driving plate.
[0015] In one or more embodiments of the utility model, at least two driven plates are arranged, and the two driven plates are parallel to each other.
[0016] In one or more embodiments of the utility model, the linkage screw rod penetrates the bracket, one end of the locking rod close to the linkage screw rod is abutted on one side of the bracket, and a limiting disc is threadedly matched on the linkage screw rod, and the limiting disc is abutted on the other side of the bracket.
[0017] In one or more embodiments of the utility model, a reset spring is further arranged in the mounting cavity, one end of the reset spring is connected with the locking rod, and the other end of the reset spring is connected with the linkage screw rod.
[0018] Compared with the prior art, the utility model discloses through the slippage of the linkage screw rod in the locking mechanism and the rotation of the clamping plate under the limiting effect of the adjusting groove, unilateral rigid constraint for the lock rod is realized through the abutment of the clamping plate and the side wall of the supporting plate, and compared with the traditional bolt locking structure, locking time is greatly shortened, and the adjusting efficiency is improved.
[0019] The axial movement of the linkage screw rod in the gap elimination mechanism drives the linkage of the second docking seat, and through the linkage of the driving plate and the driven plate, the linkage of the abutment plate is further driven, and one end of the abutment plate abuts against the inner wall of the fine adjustment sliding groove, effectively eliminating the assembly gap between the lock rod and the supporting plate, avoiding the micron-level displacement of the supporting frame under the action of vibration or external force, and causing the misalignment of the position of the thickness measuring sensor, and ensuring the measurement accuracy. BRIEF DESCRIPTION OF DRAWINGS
[0020] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the drawings needed to be used in the embodiment or the prior art description will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments in the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creating labor.
[0021] Figure 1 It is the external overall structure schematic diagram of an online thickness measuring device in the embodiment of the application.
[0022] Figure 2 It is the local enlarged structure schematic diagram in the embodiment of the application.
[0023] Figure 3 It is the schematic diagram of the lock rod and its overall connection structure in the embodiment of the application.
[0024] Figure 4 It is the connection structure schematic diagram of the locking mechanism and the gap elimination mechanism in the embodiment of the application.
[0025] Explanation of reference signs:
[0026] 1, supporting plate, 2, supporting frame, 3, thickness measuring sensor, 4, fine adjustment sliding groove, 5, locking mechanism, 51, lock rod, 52, mounting cavity, 53, linkage screw rod, 54, clamping groove, 55, clamping plate, 56, adjusting groove, 6, gap elimination mechanism, 61, first docking seat, 62, second docking seat, 63, driving plate, 64, abutment plate, 65, driven plate, 7, limiting disc, 8, return spring. DETAILED DESCRIPTION
[0027] In order to make the technical scheme in the present application better understood by those skilled in the art, the technical scheme in the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application.
[0028] The application discloses an online thickness measuring device.
[0029] With reference to Figure 1 and Figure 2 The online thickness measuring device comprises a support plate 1, a support frame 2 in a U-shaped structure is arranged on the support plate 1, thickness measuring sensors 3 are arranged at two ends of the support frame 2, and a fine adjustment sliding groove 4 is arranged through the support plate 1.
[0030] A locking mechanism 5 is arranged for locking the support frame 2, and the locking mechanism 5 comprises a locking rod 51, a mounting cavity 52 and a linkage screw rod 53. The locking rod 51 is arranged in the fine adjustment sliding groove 4, the mounting cavity 52 is arranged at the axis of the locking rod 51, and the linkage screw rod 53 is slidably connected in the mounting cavity 52.
[0031] The locking mechanism 5 further comprises a clamping groove 54 and a clamping plate 55. The clamping groove 54 is arranged on the locking rod 51 and is through the mounting cavity 52, one end of the clamping plate 55 is rotatably connected in the clamping groove 54, and the other end is abutted with the support plate 1. An arc-shaped protrusion is arranged on the clamping plate 55 and is slidably connected in an adjusting groove 56 arranged on the linkage screw rod 53.
[0032] A gap elimination mechanism 6 is arranged for eliminating assembly gaps. The gap elimination mechanism 6 is arranged in the mounting cavity 52, and the gap elimination mechanism 6 comprises a first butt joint seat 61, a second butt joint seat 62, a driving plate 63 and an abutment plate 64. The first butt joint seat 61 is fixed in the mounting cavity 52, the second butt joint seat 62 is coaxially fixed on the linkage screw rod 53, the linkage screw rod 53 is slidably connected with the first butt joint seat 61, the driving plate 63 is rotatably connected between the second butt joint seat 62 and the abutment plate 64, a through groove is arranged through the side wall of the locking rod 51, and the abutment plate 64 is slidably connected in the through groove.
[0033] The gap elimination mechanism 6 further comprises a driven plate 65. The driven plate 65 is rotatably connected between the first butt joint seat 61 and the abutment plate 64, and the driven plate 65 is symmetrically arranged with the driving plate 63.
[0034] In the utility model, through the slippage of the linkage screw rod 53 in the locking mechanism 5, the clamping plate 55 is driven to rotate under the limiting action of the adjusting groove 56, unilateral rigid constraint for the lock rod 51 is realized through the abutment of the clamping plate 55 and the side wall of the supporting plate 1, compared with the traditional bolt locking structure, the locking time is greatly shortened, and the adjusting efficiency is improved;
[0035] The axial movement of the linkage screw rod 53 in the gap elimination mechanism 6 drives the second docking seat 62 to link, and through the linkage of the driving plate 63 and the driven plate 65, the abutment plate 64 is driven to link, and one end of the abutment plate 64 abuts against the inner wall of the fine adjustment sliding groove 4, thereby effectively eliminating the assembly gap between the lock rod 51 and the supporting plate 1, avoiding the micron-level displacement of the supporting frame 2 under the action of vibration or external force, and the misalignment of the thickness measuring sensor 3, and ensuring the measurement accuracy.
[0036] Specifically, the driven plate 65 is provided with at least two, and the two driven plates 65 are parallel to each other.
[0037] In the utility model, the limiting effect of the abutment plate 64 is realized through the arrangement of the plurality of driven plates 65, and the abutment plate 64 is prevented from shaking.
[0038] Referring to Figure 3 In the embodiment, the linkage screw rod 53 passes through the supporting frame 2, one end of the lock rod 51 close to the linkage screw rod 53 abuts against one side of the supporting frame 2, and the linkage screw rod 53 is threadedly connected with the limiting disc 7, and the limiting disc 7 abuts against the other side of the supporting frame 2.
[0039] In the utility model, the limiting effect of the other end of the lock rod 51 is realized through the limiting disc 7, and the linkage screw rod 53 can slide in the mounting cavity 52 through the thread linkage between the limiting disc 7 and the linkage screw rod 53.
[0040] Referring to Figure 4 In the embodiment, the mounting cavity 52 is also provided with the reset spring 8, one end of the reset spring 8 is connected with the lock rod 51, and the other end of the reset spring 8 is connected with the linkage screw rod 53.
[0041] In the utility model, the linkage screw rod 53 can be quickly reset through the elastic force of the reset spring 8.
[0042] It is apparent for a person skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary and non-limiting, the scope of the present application being defined by the claims appended hereto rather than by the above description, and all the changes which fall within the meaning and the scope of the equivalent elements of the claims are intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims to the figures in which the reference signs are used.
[0043] Furthermore, it should be understood that although the present specification is described in terms of embodiments, not every embodiment according to the present specification needs to exhibit each and every characteristic specified in the present specification. The specification can also be described in terms of a single preferred embodiment, it being understood that this single preferred embodiment can exhibit not every aspect or feature of the present specification. The specification can also be described in terms of a generic statement that the disclosure can include one, some, or all of a list of features. It is further understood that the specification is to be considered as a whole and not with reference to a single feature or design element alone.
Claims
1. An on-line thickness gauge characterized by, The utility model provides a support plate (1) is provided with the support frame (2) of the box structure on the support plate (1), the both ends of support frame (2) are provided with thickness gauge sensor (3), and the fine adjustment sliding slot (4) is set through on the support plate (1); Locking mechanism (5) is used for locking the support frame (2), and the locking mechanism (5) includes lock bar (51), installation cavity (52) and linkage screw rod (53), the lock bar (51) is located in the fine adjustment sliding slot (4), the installation cavity (52) is arranged at the shaft center of the lock bar (51), the linkage screw rod (53) is slidably connected in the installation cavity (52); Gap elimination mechanism (6) is used for eliminating assembly gap, the gap elimination mechanism (6) is arranged in the installation cavity (52), and the gap elimination mechanism (6) includes first docking seat (61), second docking seat (62), driving plate (63) and abutment plate (64), the first docking seat (61) is fixed in the installation cavity (52), the second docking seat (62) is fixed coaxially on the linkage screw rod (53), the linkage screw rod (53) is slidably connected with the first docking seat (61), the driving plate (63) is rotatably connected between the second docking seat (62) and the abutment plate (64), and the through slot is set through on the side wall of the lock bar (51), and the abutment plate (64) is slidably connected in the through slot. The locking mechanism (5) further includes a clamping groove (54) and a clamping plate (55), the clamping groove (54) is arranged on the lock bar (51) and penetrates the installation cavity (52), one end of the clamping plate (55) is rotatably connected in the clamping groove (54), and the other end is abutted with the support plate (1).
2. An on-line thickness measuring device according to claim 1, characterized in that: An arc-shaped protrusion is arranged on the clamping plate (55) and rotatably connected with the clamping groove (54), and an adjusting groove (56) is arranged on the linkage screw rod (53), and the arc-shaped protrusion is slidably connected in the adjusting groove (56).
3. An on-line thickness gauge according to claim 2, characterised in that: The gap elimination mechanism (6) further includes a driven plate (65), the driven plate (65) is rotatably connected between the first docking seat (61) and the abutment plate (64), and the driven plate (65) is symmetrically arranged with the driving plate (63).
4. An on-line thickness gauge according to claim 1, wherein: The driven plate (65) is arranged at least in two, and the two driven plates (65) are parallel to each other.
5. An on-line thickness gauge according to claim 4, characterised in that: The linkage screw rod (53) penetrates the support frame (2), one end of the lock bar (51) is abutted on one side of the support frame (2) close to the linkage screw rod (53), and a limiting disc (7) is threadedly connected on the linkage screw rod (53), and the limiting disc (7) is abutted on the other side of the support frame (2).
6. An on-line thickness gauge according to claim 1, characterized in that: A reset spring (8) is further arranged in the installation cavity (52), one end of the reset spring (8) is connected with the lock bar (51), and the other end is connected with the linkage screw rod (53).
7. An on-line thickness gauge according to claim 1, characterized in that:
Citation Information
Patent Citations
An online thick sheet thickness measuring device
CN222733491U