Conveyor belt wine brewing raw material moisture on-line detection device
The high-frequency capacitance method for detecting moisture in brewing raw materials solves the problem of detection difficulties in existing technologies, achieving high-precision and low-cost online detection results.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-25
- Publication Date
- 2026-04-10
AI Technical Summary
In existing technologies, the conveyor belt for brewing raw materials is made of food-grade stainless steel and the thickness of the raw materials is more than 10cm, making it difficult for microwave emission probes to penetrate. Near-infrared spectroscopy detection systems are costly and cannot effectively detect the moisture content of brewing raw materials.
The high-frequency capacitance method is adopted, which involves applying a high-frequency electric field to the brewing raw materials, measuring the change in their dielectric constant, calculating the moisture percentage, and using a device consisting of a high-frequency capacitance moisture detection probe, a display terminal, and a control box for online detection.
It achieves high-precision and low-cost detection of moisture in brewing raw materials, is suitable for conveyor belt detection in the beverage industry, and can meet the measurement needs of raw materials of different thicknesses.
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Figure CN224109396U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water on -line detection technical field especially relates to a conveying belt brewing material moisture on -line detection device. BACKGROUND
[0002] In the process of brewing, different raw materials such as cereals, fruits, potatoes, sugarcane and the like are generally used according to different brewed wine, no matter which raw material is used, the moisture content of raw material will directly affect fermentation efficiency, microbial activity and the flavor and stability of finished product.
[0003] For example, patent application No. 201020505246.1, entitled "Powdered raw material moisture on-line detection and control device", discloses a control device for real-time detection of the moisture content of powdered raw materials and closed-loop control of the moisture content to stabilize it within a specific range. The control device includes a moisture sensor installed in the feeding mechanism, a moisture information processing center, an oven speed regulator, a hot air temperature adjustment control regulator, a material air fan output flow controller, and a hot air furnace flow control regulator. The signal output end of the moisture sensor is connected to the moisture information processing center, and the signal output end of the moisture information processing center is connected to the speed regulator, the hot air temperature adjustment control regulator, the material air fan output flow controller, and the hot air flow control regulator. The utility model has the advantages of high measurement accuracy, stable performance, strong anti-interference ability, and can provide full-process moisture monitoring and control for material mixing and processing.
[0004] Since the brewing raw material conveying belt is made of food-grade stainless steel material, and the raw material thickness reaches more than 10 cm, it is difficult for the microwave emission probe signal to penetrate, and the near-infrared spectroscopy detection system is relatively expensive. Therefore, the skilled in the art hopes to propose a device suitable for the wine industry to detect the moisture content of brewing raw materials based on the existing technology. SUMMARY
[0005] In view of the above problems in the prior art, the main purpose of the utility model is to provide a conveying belt brewing raw material moisture on-line detection device for on-line detection of the moisture of brewing raw materials.
[0006] In order to achieve the above object, the technical scheme adopted by the utility model is: a conveying belt wine raw material moisture on-line detection device, which comprises a conveying belt, a fixing frame, a detector, the detector comprises a control box, a display terminal, a high-frequency capacitance moisture detection probe and a height self-adapting support, the display terminal is arranged on the shell of the control box, the high-frequency capacitance moisture detection probe is electrically connected with the display terminal through a data line, the fixing frame is a 7-shaped support body, the vertical arm of the 7-shaped support body is arranged on one side of the conveying belt, the horizontal arm of the 7-shaped support body is arranged across the conveying belt, the control box is arranged on the side of the vertical arm of the 7-shaped support body away from the conveying belt, one end of the height self-adapting support is rotatably arranged on the horizontal arm of the 7-shaped support body, and the high-frequency capacitance moisture detection probe is arranged at the other end, and the bottom of the high-frequency capacitance moisture detection probe is in sliding contact with the wine raw material on the conveying belt.
[0007] Further, the high-frequency capacitance moisture detection probe comprises a boat-shaped slide plate, a detection head and a slide plate vertical fixing piece, the bottom of the boat-shaped slide plate is provided with a circular opening, the detection head is installed at the circular opening, the detection surface of the detection head coincides with the lower plane of the boat-shaped slide plate, and the slide plate vertical fixing piece is fixedly arranged at the top of the boat-shaped slide plate through a cross beam.
[0008] Still further, one side of the boat-shaped slide plate in the direction of the raw material on the conveying belt is designed as a boat-shaped arc surface, when the raw material passes below the boat-shaped slide plate, the surface of the raw material is pressed into a plane by the weight of the boat-shaped slide plate, so that good contact is ensured, when the surface of the raw material is uneven, the raw material is pressed towards the lower side of the boat-shaped slide plate through the arc surface of the front side of the boat-shaped slide plate, and the height self-adapting support can move up and down, so that the height self-adapting support moves up and down with the raw material, thereby adapting to the moisture measurement of raw materials with different thicknesses.
[0009] Still further, the detection head comprises a flange base, a flange shell, a ceramic protective sheet, a high-frequency capacitance positive electrode and a negative electrode, the ceramic protective sheet is installed on the bottom side of the flange base and directly contacts the wine raw material with the bottom surface as a detection surface, the flange base is connected with the flange shell through a flange fixing hole, the high-frequency capacitance positive electrode is arranged on the top surface of the ceramic protective sheet, the negative electrode is in the form of a circular ring, and the high-frequency capacitance positive electrode is arranged on the top surface of the ceramic protective sheet as a center.
[0010] Preferably, the flange base is provided with a circular groove, and the flange shell is correspondingly provided with a circular protruding ring, so that the circular groove and the circular protruding ring are used in cooperation to ensure that the flange base and the flange shell are sealingly connected.
[0011] Further, the highly self-adaptive support comprises two parallel support arms, one end of the two support arms is rotatably arranged on the 7-shaped support body horizontal arm through the support vertical fixing part along the conveying direction of the conveying belt, and the other end of the two support arms is rotatably connected with the slide plate vertical fixing part.
[0012] Preferably, the 7-shaped support body horizontal arm is provided with an L-shaped support, the L-shaped support is fixedly connected with the 7-shaped support body horizontal arm at the side of the vertical plate away from the horizontal plate, and the support vertical fixing part is installed at the side of the vertical plate of the L-shaped support close to the horizontal plate.
[0013] Further, the control box comprises a box body and a box cover, the box body is provided with a power supply interface, a moisture detector interface and an upper computer interface, the box cover is provided with a power switch, a box lock and a display terminal, the display terminal is connected with an external power supply through the power supply interface, connected with a high-frequency capacitor moisture detection probe through the moisture detector interface, and connected with an upper computer through the upper computer interface, and the power switch is used for controlling the display terminal to start, stop and shut down.
[0014] Compared with the prior art, the beneficial effects of the utility model lie in that based on the high-frequency capacitor principle, the high-frequency electric field acts on the wine raw materials, the dielectric constant change is measured, the moisture percentage is calculated accordingly, and the utility model is suitable for the stainless steel material conveying belt used in the wine industry. BRIEF DESCRIPTION OF DRAWINGS
[0015] Fig. 1 It is the whole schematic view of the utility model;
[0016] Fig. 2 It is the control box schematic view of the utility model;
[0017] Fig. 3 It is the highly self-adaptive support detail schematic view of the utility model;
[0018] Fig. 4 It is the whole schematic view of the detection head of the utility model;
[0019] Fig. 5 It is the internal structure schematic view of the detection head of the utility model.
[0020] Legend: 1, conveying belt; 2, fixed frame; 3, detector; 301, control box; 3011, box body; 3012, box cover; 302, display terminal; 303, high-frequency capacitance moisture detection probe; 3031, boat-shaped slide plate; 3032, detection head; 30321, flange base; 30322, flange shell; 30323, ceramic protective sheet; 30324, high-frequency capacitance positive electrode; 30325, negative electrode; 3033, slide plate vertical fixing piece; 3034, cross beam; 304, height self-adaptive support; 3041, support arm; 3042, support vertical fixing piece; 305, data interface; 4, L-shaped support; 5, power interface; 6, moisture detector interface; 7, upper computer interface; 8, power switch; 9, box lock. DETAILED DESCRIPTION
[0021] To make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments of the present application. EMBODIMENT
[0022] A conveying belt brewing raw material moisture on-line detection device, as shown in Figs. 1 to 5 the drawing, comprises a conveying belt 1, a fixed frame 2 and a detector 3. The detector 3 comprises a control box 301, a display terminal 302, a high-frequency capacitance moisture detection probe 303 and a height self-adaptive support 304. The display terminal 302 is arranged on the shell of the control box 301. The high-frequency capacitance moisture detection probe 303 is electrically connected with the display terminal 302 through a data line. The fixed frame 2 is a 7-shaped support body. The vertical arm of the 7-shaped support body is arranged on one side of the conveying belt 1. The horizontal arm of the 7-shaped support body is arranged across the conveying belt 1. The control box 301 is arranged on the side of the vertical arm of the 7-shaped support body away from the conveying belt 1. One end of the height self-adaptive support 304 is rotatably arranged on the horizontal arm of the 7-shaped support body. The other end of the height self-adaptive support 304 is arranged with the high-frequency capacitance moisture detection probe 303. The bottom of the high-frequency capacitance moisture detection probe 303 is in sliding contact with the brewing raw material on the conveying belt 1.
[0023] The working principle of the high-frequency capacitance method is as follows: based on the high-frequency capacitance principle, the high-frequency electric field acts on the raw material to measure the change of the dielectric constant, and then the moisture content is calculated. The higher the moisture content is, the larger the dielectric constant is. Accordingly, the moisture percentage is calculated.
[0024] The high-frequency capacitance moisture detection probe 303 is used to collect the dielectric constant change value of the brewing raw material in real time, display the value on the display terminal 302, and transmit the measurement data to the upper computer software. According to the change of the dielectric constant, the upper computer software gives the water content corresponding to the dielectric constant value.
[0025] Because the conveying belt 1 used by the brewing raw material is food-grade stainless steel material, and the thickness of the raw material reaches more than 10 cm, the microwave emission probe signal is difficult to penetrate, and the near-infrared spectrum detection system is relatively high in cost, therefore, the high-frequency capacitance method for measuring the moisture of the conveying belt brewing raw material has higher performance price ratio.
[0026] The high-frequency capacitance moisture detection probe 303 comprises a boat-shaped slide plate 3031, a detection head 3032, and a slide plate vertical fixing piece 3033. The bottom of the boat-shaped slide plate 3031 is provided with a circular opening, and the detection head 3032 is installed at the circular opening. The detection surface of the detection head 3032 coincides with the lower plane of the boat-shaped slide plate 3031. The slide plate vertical fixing piece 3033 is fixedly arranged on the top of the boat-shaped slide plate 3031 through a cross beam 3034.
[0027] The boat-shaped slide plate 3031 is designed as a boat-shaped arc surface on the side in the direction of the incoming material of the conveying belt 1. When the raw material passes below the boat-shaped slide plate 3031, the surface of the raw material is pressed into a plane by the weight of the boat-shaped slide plate 3031, so as to ensure good contact. When the surface of the raw material is uneven, the raw material is pressed toward the lower side of the boat-shaped slide plate 3031 through the arc surface on the front side of the boat-shaped slide plate 3031, and moves up and down with the raw material through the height self-adaptive support 304, so as to adapt to the moisture measurement of raw materials with different thicknesses.
[0028] The detection head 3032 comprises a flange base 30321, a flange shell 30322, a ceramic protective sheet 30323, a high-frequency capacitance positive electrode 30324, and a negative electrode 30325. The flange base 30321 is provided with a circular groove, and the flange shell 30322 is correspondingly provided with a circular protrusion. The circular groove and the circular protrusion are used in cooperation to ensure the sealing connection between the flange base 30321 and the flange shell 30322. The ceramic protective sheet 30323 is installed on the side of the flange base 30321 and directly contacts the brewing raw material with the bottom surface thereof as a detection surface. The flange base 30321 is connected with the flange shell through a flange fixing hole. The high-frequency capacitance positive electrode 30324 is arranged on the top surface of the ceramic protective sheet 30323. The negative electrode 30325 is in a circular ring structure and is arranged on the top surface of the ceramic protective sheet 30323 around the high-frequency capacitance positive electrode 30324 with the high-frequency capacitance positive electrode 30324 as the center. The flange shell 30322 is provided with a data interface 305. The high-frequency capacitance positive electrode 30324 and the negative electrode 30325 are connected with the data interface 305 through a data line.
[0029] Through the high-frequency capacitance electrode, an annular high-frequency electric field penetrating the ceramic protective sheet 30323 and the raw material is formed. The raw material serves as the electric field medium. When the moisture content of the raw material changes, the dielectric constant of the medium also changes, so that the capacitance value changes. Through the high-frequency capacitance resonance principle, the capacitance value between the positive electrode and the negative electrode is measured, and then the moisture content is calculated and transmitted to the display terminal 302 through the data interface 305.
[0030] The height self-adapting support 304 comprises two parallel support arms 3041, one end of the two support arms 3041 is rotatably arranged on the 7-shaped support body horizontal arm through the support vertical fixing member 3042 along the conveying direction of the conveying belt 1, and the other end of the two support arms 3041 is rotatably connected with the slide plate vertical fixing member 3033.
[0031] The two ends of the two support arms 3041 are rotatably connected with the support vertical fixing member 3042 and the slide plate vertical fixing member 3033 to form a movable parallelogram structure, and the two support arms 3041 take the support vertical fixing member 3042 as a parallelogram fixed side, and the two support arms 3041 and the slide plate vertical fixing member 3033 as movable sides of the parallelogram, so as to form a movable parallelogram structure to realize the effect of self-adapting ups and downs along with the height of the conveying belt raw material.
[0032] The 7-shaped support body horizontal arm is provided with an L-shaped support 4, the L-shaped support 4 is fixedly connected with the 7-shaped support body horizontal arm at the side of the vertical plate away from the horizontal plate, and the support vertical fixing member 3042 is installed at the side of the vertical plate of the L-shaped support 4 close to the horizontal plate.
[0033] The control box 301 comprises a box body 3011 and a box cover 3012, the box body 3011 is provided with a power interface 5, a moisture detector interface 6 and an upper computer interface 7, the box cover 3012 is provided with a power switch 8, a box lock 9 and a display terminal 302, the display terminal 302 is connected with an external power supply through the power interface 5, connected with the high-frequency capacitor moisture detection probe 303 in data through the moisture detector interface 6, connected with an upper computer in data through the upper computer interface 7, and the power switch 8 is used for controlling the display terminal 302 to start, stop and shut down.
[0034] Finally, it should be noted that: the above-described embodiments are only used to illustrate the technical solutions of the present application, and not to limit them; although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A device for on-line detection of water content of a belt-transported brewing material, characterized in that: The device comprises a conveying belt, a fixing frame and a detector, the detector comprises a control box, a display terminal, a high-frequency capacitance moisture detection probe and a height self-adaptive support, the display terminal is arranged on the shell of the control box, the high-frequency capacitance moisture detection probe is electrically connected with the display terminal through a data line, the fixing frame is a 7-shaped support body, the vertical arm of the 7-shaped support body is arranged on one side of the conveying belt, the horizontal arm of the 7-shaped support body is arranged across the conveying belt, the control box is arranged on the side of the vertical arm of the 7-shaped support body away from the conveying belt, one end of the height self-adaptive support is rotatably arranged on the horizontal arm of the 7-shaped support body, and the high-frequency capacitance moisture detection probe is arranged at the other end, and the bottom of the high-frequency capacitance moisture detection probe is in sliding contact with the brewing raw materials on the conveying belt.
2. The belt conveyor brewing material moisture on-line detection device according to claim 1, characterized in that: The high-frequency capacitance moisture detection probe comprises a boat-shaped slide plate, a detection head and a slide plate vertical fixing member, the bottom of the boat-shaped slide plate is provided with a circular opening, the detection head is installed at the circular opening, the detection surface of the detection head is coincident with the lower plane of the boat-shaped slide plate, and the slide plate vertical fixing member is fixedly arranged on the top of the boat-shaped slide plate through a cross beam.
3. The belt conveyor brewing material moisture on-line detection device according to claim 2, characterized in that: The boat-shaped slide plate is designed as a boat-shaped arc surface on the side in the incoming direction of the conveying belt.
4. The belt conveyor brewing material moisture on-line detection device according to claim 2, characterized in that: The detection head comprises a flange base, a flange shell, a ceramic protective sheet, a high-frequency capacitance positive electrode and a negative electrode, the ceramic protective sheet is installed on the bottom side of the flange base and directly contacts the brewing raw materials with the bottom surface as the detection surface, the flange base is connected with the flange shell through a flange fixing hole, the high-frequency capacitance positive electrode is arranged on the top surface of the ceramic protective sheet, the negative electrode is in a circular ring structure, the high-frequency capacitance positive electrode is arranged on the top surface of the ceramic protective sheet as the center, the flange shell is provided with a data interface, and the high-frequency capacitance positive electrode and the negative electrode are connected with the display terminal through the data interface.
5. The belt conveyor brewing material moisture on-line detection device according to claim 4, characterized in that: The flange base is provided with a circular groove, and the flange shell is correspondingly provided with a circular protruding ring, the circular groove and the circular protruding ring are used in cooperation to ensure that the flange base and the flange shell are connected in a sealed manner.
6. The belt conveyor brewing material moisture on-line detection device according to claim 2, characterized in that: The height self-adaptive support comprises two parallel support arms, one end of the two support arms is rotatably arranged on the horizontal arm of the 7-shaped support body along the conveying direction of the conveying belt through a support vertical fixing member, and the other end of the two support arms is rotatably connected with the slide plate vertical fixing member.
7. The belt conveyor brewing material moisture on-line detection device according to claim 6, characterized in that: The horizontal arm of the 7-shaped support body is provided with an L-shaped support, the L-shaped support is fixedly connected with the horizontal arm of the 7-shaped support body on the side of the vertical plate away from the horizontal plate, and the support vertical fixing member is installed on the side of the vertical plate of the L-shaped support close to the horizontal plate.
8. The belt conveyor brewing material moisture on-line detection device according to any one of claims 1 to 7, characterized in that: The control box comprises a box body and a box cover, the box body is provided with a power supply interface, a moisture detector interface and an upper computer interface, the box cover is provided with a power switch, a box lock and a display terminal, the display terminal is connected with an external power supply through the power supply interface, connected with the high-frequency capacitance moisture detection probe through the moisture detector interface, and connected with an upper computer through the upper computer interface, and the power switch is used for controlling the display terminal to start, stop and shut down.
Citation Information
Patent Citations
Online moisture content detection and control device for powdery raw materials
CN201804259U