Modular bus structure of box-type substation

By combining the insertion mechanism, socketing mechanism, and locking mechanism, the problems of unstable busbar connections and difficulty in disassembly are solved, achieving stable connection and rapid disassembly of busbars and improving work efficiency.

CN224110754UActive Publication Date: 2026-04-10SHANDONG XINDU ELECTRIC CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
SHANDONG XINDU ELECTRIC CO LTD
Filing Date
2025-05-09
Publication Date
2026-04-10

AI Technical Summary

Technical Problem

Existing busbar connection devices are prone to loosening during long-term operation, leading to poor contact. Furthermore, the welding method makes disassembly and repair difficult, increasing maintenance costs and time.

Method used

The design employs a combination of an insertion mechanism, a socketing mechanism, and a locking mechanism. The insertion mechanism inserts into the socketing mechanism and locks it in place using the locking mechanism. Combined with the cooperation of the compression nut and the folding plate, this achieves stable connection and quick disassembly of the busbar trunking.

Benefits of technology

To ensure the stability of busbar connections, reduce the labor intensity of operators, improve work efficiency, enable rapid installation and disassembly of busbars, and avoid loosening due to changes in external conditions.

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Abstract

The utility model relates to the technical field of buses, in particular to a modular bus structure of a box-type substation, which comprises a first bus duct and a second bus duct, buses are respectively arranged in the first bus duct and the second bus duct, and an insertion mechanism is arranged at one end, close to the second bus duct, of the first bus duct. One end, close to the first bus duct, of the second bus duct is provided with a socket mechanism and a locking mechanism, and the insertion mechanism can be inserted into the socket mechanism and locked through the locking mechanism. And after the inserting mechanism is inserted into the socket mechanism, the inserting mechanism is locked on the socket mechanism through the locking mechanism.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bus technology field, concretely is a box -type substation modularization bus structure. BACKGROUND

[0002] With the development of industry, the consumption of electric energy in various industries is becoming larger and larger. Box-type substations are widely used in various power consumption scenarios due to their flexible installation mode and efficient power distribution capability. In a box-type substation, the bus is a key component for electric energy transmission, and the performance of its docking device is crucial to the stable operation of the entire substation.

[0003] At present, the common bus docking device mainly realizes the connection between buses through bolt fixation, welding and other ways. For example, a Chinese patent with application number CN201711348920.2 discloses a dense bus connector device, which uses an insulating partition and a nut to lock and fix, making the plug-in more stable. However, these traditional docking methods have some shortcomings.

[0004] 1. The bolt fixation method may loosen due to factors such as vibration, thermal expansion and contraction during long-term operation, leading to poor contact between buses and even loosening, affecting the stability and reliability of electric energy transmission. 2. Although the welding method is relatively firm, once the welding is completed, the disassembly and maintenance of the bus will become very difficult, requiring professional equipment and personnel to operate, increasing maintenance costs and time. UTILITY MODEL CONTENTS

[0005] To solve the above problems of how to ensure the stability of the bus docking and realize the quick disassembly and installation between buses, the utility model provides a box-type substation modularization bus structure.

[0006] The technical scheme of the utility model is as follows:

[0007] A box-type substation modularization bus structure, comprising a first bus slot and a second bus slot, wherein the first bus slot and the second bus slot are respectively provided with a bus, the first bus slot is provided with an insertion mechanism at one end close to the second bus slot, the second bus slot is provided with a socket mechanism and a locking mechanism at one end close to the first bus slot, and the insertion mechanism can be inserted into the socket mechanism and locked by the locking mechanism. After the insertion mechanism is inserted into the socket mechanism, the insertion mechanism is locked on the socket mechanism by the locking mechanism.

[0008] Further, the insertion mechanism comprises a first fixed plate, a plurality of insertion rods are provided on one side of the first fixed plate close to the second bus slot, and a folding plate is provided on one end of the insertion rod away from the first fixed plate through a hinge. The insertion rod and the folding plate at the end of the insertion rod can be inserted into the socket mechanism.

[0009] Further, the socket mechanism comprises a second fixed plate, a plurality of insertion holes matched with the insertion rods are arranged on the second fixed plate.

[0010] Further, the locking mechanism comprises a pressing nut, a screw thread is arranged on the second bus duct, the pressing nut is sleeved on the second bus duct through the screw thread, and the pressing nut works towards the second fixed plate.

[0011] Further, the surface of the pressing nut is provided with anti-skid lines, and a buffer pad is arranged at the end of the pressing nut close to the second fixed plate.

[0012] Further, the folding plate is installed at the end of the insertion rod through a spring hinge.

[0013] Further, the end of the folding plate is provided with a wedge-shaped gap matched with the pressing nut.

[0014] The utility model discloses the beneficial effect lies in:

[0015] (1), the utility model discloses simple structure, and the operator inserts the insertion mechanism on the first bus duct into the inside of the socket mechanism on the second bus duct when abutting the first bus duct and the second bus duct, then moves the locking mechanism to the direction of socket mechanism, and the fixed of insertion mechanism and socket mechanism is convenient to realize, not only can ensure the stability between the first bus duct and the second bus duct, but also can realize the quick installation and disassembly between the first bus duct and the second bus duct, reduce the labor intensity of operator, improve work efficiency.

[0016] (2), the device inserts the insertion rod and corresponding folding plate on the first fixed plate into the corresponding insertion hole on the second fixed plate respectively, because the folding plate can pass through the insertion hole on the second fixed plate completely, the operator can fold the folding plate outward 90 °, and the side surface of the folding plate abuts against the side of the second fixed plate away from the first fixed plate, then the operator rotates the pressing nut, and the pressing nut is installed on the second bus duct through the screw thread, so that the operator can twist the pressing nut to the direction of the first fixed plate, until the end of the pressing nut abuts against the side of the folding plate away from the second fixed plate, so that the folding plate is pressed between the second fixed plate and the pressing nut, the stability between the first bus duct and the second bus duct is ensured, and the first bus duct and the second bus duct are prevented from loosening due to the change of external conditions.

[0017] (3): when the device is screwing the extrusion nut to the folding plate, the aperture of the folding plate contacts the end of the extrusion nut first, in the process of continuously screwing the extrusion nut to the folding plate, the folding plate changes from the state of keeping parallel with the insertion rod to the state of keeping 90° angle with the insertion rod, the extrusion nut extrudes the folding plate on the second fixed plate, realizing the stable connection of the first bus duct and the second bus duct; when it is needed to separate the first bus duct and the second bus duct, the extrusion nut is reversely screwed, the extrusion nut gradually moves away from the second fixed plate, at this time, the folding plate gradually recovers to the state of keeping parallel with the insertion rod under the action of the spring hinge, the insertion rod and the folding plate are quickly pulled out from the insertion hole on the second fixed plate, realizing the quick separation of the first bus duct and the second bus duct, improving the work efficiency of the operator BRIEF DESCRIPTION OF DRAWINGS

[0018] The solutions and advantages of the present application will become clear to those ordinarily skilled in the art from a review of the detailed description of the preferred embodiments. The drawings are merely provided for the purpose of illustrating the preferred embodiments and are not to be considered as limiting the present application.

[0019] In the drawings:

[0020] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0021] Figure 2 It is a schematic diagram of the structure of the first bus duct;

[0022] Figure 3 It is a schematic diagram of the structure of the second bus duct;

[0023] Figure 4 It is Figure 1 the enlarged view of the partial structure.

[0024] The components represented by the reference signs in the drawings are:

[0025] 1, the first bus duct; 2, the second bus duct; 3, the first fixed plate; 4, the second fixed plate; 5, the insertion hole; 6, the insertion rod; 7, the spring hinge; 8, the folding plate; 9, the thread; 10, the extrusion nut; 11, the bus bar. DETAILED DESCRIPTION

[0026] Exemplary embodiments of the present disclosure will be described in greater detail below with reference to the accompanying drawings. It should be noted that these embodiments are provided so that the present disclosure can be more thoroughly understood, and the scope of the present disclosure can be completely conveyed to those skilled in the art, and the present disclosure can be implemented in various forms, and should not be limited by the embodiments set forth herein.

[0027] EMBODIMENT

[0028] The embodiment provides a box-type substation modular bus structure, referring to Figures 1-4 comprising a first bus duct 1 and a second bus duct 2, the first bus duct 1 and the second bus duct 2 are respectively provided with a bus 11, the first bus duct 1 is provided with an insertion mechanism at one end close to the second bus duct 2, the second bus duct 2 is provided with a socket mechanism and a locking mechanism at one end close to the first bus duct 1, the insertion mechanism can be inserted into the socket mechanism and locked by the locking mechanism. After the insertion mechanism is inserted into the socket mechanism, the insertion mechanism is locked on the socket mechanism by the locking mechanism.

[0029] When the operator abuts the first bus duct 1 and the second bus duct 2, the insertion mechanism on the first bus duct 1 is inserted into the socket mechanism on the second bus duct 2, and then the locking mechanism is moved towards the socket mechanism, so as to realize the fixation of the insertion mechanism and the socket mechanism. Not only can the stability of the connection between the first bus duct 1 and the second bus duct 2 be ensured, but also the quick installation and disassembly between the first bus duct 1 and the second bus duct 2 can be realized, the labor intensity of the operator is reduced, and the work efficiency is improved.

[0030] The insertion mechanism comprises a first fixed plate 3, a plurality of insertion rods 6 are arranged on one side of the first fixed plate 3 close to the second bus duct 2, and a turnover plate 8 is arranged at one end of the insertion rod 6 away from the first fixed plate 3 through a hinge. The insertion rod 6 and the turnover plate 8 at the end of the insertion rod 6 can be inserted into the socket mechanism. The socket mechanism comprises a second fixed plate 4, and a plurality of insertion holes 5 matched with the insertion rod 6 are arranged on the second fixed plate 4. The insertion rod 6 and the turnover plate 8 can be inserted into the insertion hole 5. The locking mechanism comprises a pressing nut 10, a thread 9 is arranged on the second bus duct 2, the pressing nut 10 is sleeved on the second bus duct 2 through the thread 9, and the pressing nut 10 works towards the second fixed plate 4. The cooperation of the pressing nut 10 and the thread 9 can rotate the pressing nut 10 to move towards the turnover plate 8 and be fixed.

[0031] When the first bus duct 1 and the second bus duct 2 are butted, the plurality of insertion rods 6 on the first fixed plate 3 and the corresponding folding plates 8 are respectively inserted into the corresponding insertion holes of the second fixed plate 4, and since the folding plates 8 can completely pass through the insertion holes of the second fixed plate 4, the operator can fold the folding plates 8 outward by 90°, so that the side surface of the folding plate 8 abuts against the side of the second fixed plate 4 away from the first fixed plate 3, and then the operator rotates the extrusion nut 10, and since the extrusion nut 10 is installed on the second bus duct 2 through the thread 9, the operator can screw the extrusion nut 10 in the direction of the first fixed plate 3 until the end of the extrusion nut 10 abuts against the side of the folding plate 8 away from the second fixed plate 4, so as to extrude the folding plate 8 between the second fixed plate 4 and the extrusion nut 10, and ensure the stability of the connection between the first bus duct 1 and the second bus duct 2, and avoid loosening between the first bus duct 1 and the second bus duct 2 due to changes in external conditions.

[0032] The surface of the extrusion nut 10 is provided with anti-skid lines, and one end of the extrusion nut 10 close to the second fixed plate 4 is provided with a buffer pad. The friction force is increased to prevent the operator's hands from slipping and to realize the rapid screwing of the extrusion nut 10.

[0033] The anti-skid lines can increase the friction force between the operator's hands and the extrusion nut 10 to realize the rapid screwing of the extrusion nut 10 to extrude or release the folding plate 8, and the buffer pad can avoid damage to the folding plate 8 when the extrusion nut 10 extrudes the folding plate 8, and ensure the service life of the device.

[0034] The folding plate 8 is installed at the end of the insertion rod 6 through the spring hinge 7. When the folding plate 8 is not subjected to external force, it always remains parallel to the insertion rod. The end of the folding plate 8 is provided with a wedge-shaped gap matched with the extrusion nut 10. When the extrusion nut 10 moves towards the folding plate 8 for extrusion, the folding plate 8 is automatically folded.

[0035] As Figure 4The folding plate 8 is installed at the end of the insertion rod 6 through the spring hinge 7 (the spring hinge 7 is a prior structure, and details are not described herein), so that the insertion rod 6 and the folding plate 8 can be kept parallel when not subjected to external force. The end of the folding plate 8 is provided with a wedge-shaped gap matched with the extrusion nut 10. When the extrusion nut 10 is screwed to the folding plate 8, the gap of the folding plate 8 is contacted first with the end of the extrusion nut 10. In the process of continuously screwing the extrusion nut 10 to the folding plate 8, the folding plate 8 is changed from the parallel state with the insertion rod 6 to the state of 90° angle with the insertion rod 6. The extrusion nut 10 extrudes the folding plate 8 on the second fixed plate 4, so as to realize the stable connection of the first bus duct 1 and the second bus duct 2. When it is needed to separate the first bus duct 1 and the second bus duct 2, the extrusion nut 10 is reversely screwed, and the extrusion nut 10 gradually moves away from the second fixed plate 4. At this time, the folding plate 8 gradually recovers to the parallel state with the insertion rod 6 under the action of the spring hinge 7. The insertion rod 6 and the folding plate 8 are quickly pulled out from the insertion hole of the second fixed plate 4, so as to realize the quick separation of the first bus duct 1 and the second bus duct 2, and improve the work efficiency of the operator.

[0036] In the embodiment, the working principle of the box-type substation modular bus structure is as follows:

[0037] Firstly, when the first bus duct 1 and the second bus duct 2 are butt-jointed, the plurality of insertion rods 6 and the folding plates 8 at the ends of the insertion rods 6 are inserted into the corresponding insertion holes of the second fixed plate 4. Then, the operator screws the extrusion nut 10. The extrusion nut 10 is continuously reversely moved to the second fixed plate 4. In the process of continuously screwing the extrusion nut 10, the folding plate 8 is changed from the parallel state with the insertion rod 6 to the state of 90° angle with the insertion rod 6. The extrusion nut 10 extrudes the folding plate 8 on the second fixed plate 4, so as to realize the stable connection of the first bus duct 1 and the second bus duct 2. When it is needed to separate the first bus duct 1 and the second bus duct 2, the extrusion nut 10 is reversely screwed, and the extrusion nut 10 gradually moves away from the second fixed plate 4. At this time, the folding plate 8 gradually recovers to the parallel state with the insertion rod 6 under the action of the spring hinge 7. Finally, the insertion rod 6 and the folding plate 8 are quickly pulled out from the insertion hole of the second fixed plate 4, so as to realize the quick separation of the first bus duct 1 and the second bus duct 2.

[0038] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can easily think of changes or additions or substitutions within the technical range disclosed by the present application, which should be covered in the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.

Claims

1. A modular busbar structure for a box-type substation, comprising a first busbar duct (1) and a second busbar duct (2), in which a busbar (11) is respectively arranged, characterized in that, The first bus duct (1) is provided with an insertion mechanism near one end of the second bus duct (2), the second bus duct (2) is provided with a socket mechanism and a locking mechanism near one end of the first bus duct (1), the insertion mechanism can be inserted into the socket mechanism and locked by the locking mechanism.

2. A modular busbar structure for a box-type substation according to claim 1, characterized in that, The insertion mechanism comprises a first fixed plate (3), the first fixed plate (3) is provided with a plurality of insertion rods (6) near one side of the second bus duct (2), one end of the insertion rod (6) away from the first fixed plate (3) is provided with a folding plate (8) through a hinge.

3. A modular busbar structure for a box-type substation according to claim 2, characterized in that, The socket mechanism comprises a second fixed plate (4), the second fixed plate (4) is provided with a plurality of insertion holes (5) matched with the insertion rod (6).

4. A modular busbar structure for a box-type substation according to claim 3, characterized in that, The locking mechanism comprises a pressing nut (10), the second bus duct (2) is provided with a thread (9), the pressing nut (10) is sleeved on the second bus duct (2) through the thread (9), and the pressing nut (10) works towards the second fixed plate (4).

5. A modular busbar structure for a box-type substation according to claim 4, characterized in that, The surface of the pressing nut (10) is provided with anti-skid lines, and one end of the pressing nut (10) near the second fixed plate (4) is provided with a buffer pad.

6. A modular busbar structure for a box-type substation according to claim 5, characterized in that, The folding plate (8) is installed at the end of the insertion rod (6) through a spring hinge (7).

7. A modular busbar structure for a box-type substation according to claim 6, characterized in that, The end of the folding plate (8) is provided with a wedge-shaped gap matched with the pressing nut (10). The surface of the pressing nut (10) is provided with anti-skid lines, and one end of the pressing nut (10) near the second fixed plate (4) is provided with a buffer pad. The folding plate (8) is installed at the end of the insertion rod (6) through a spring hinge (7). The end of the folding plate (8) is provided with a wedge-shaped gap matched with the pressing nut (10).

Citation Information

Patent Citations

  • A compact busbar connector device

    CN107872038B