Cyclone separator convenient to disassemble and replace
By introducing a motor-driven brush plate cleaning assembly and a threaded rod fixing assembly into the cyclone separator, the problems of easy clogging and inconvenient disassembly of the filter screen are solved, enabling convenient cleaning and quick replacement of the filter screen and improving the efficiency of the equipment.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- CHENGDU ASTEC GULN ENVIRONMENTAL PROTECTION ENG CO LTD
- Filing Date
- 2025-04-11
- Publication Date
- 2026-04-14
AI Technical Summary
The filters of existing cyclone separators are prone to clogging and are not easy to disassemble and replace, which affects their performance.
A cyclone separator designed for easy disassembly and replacement includes a filter assembly, a fixing assembly, and a cleaning assembly. The filter screen is cleaned by a brush plate driven by a motor, and the filter screen can be quickly disassembled and installed via a threaded rod and a rotating handle.
This improves the ease of use of the cyclone separator, ensures convenient cleaning and replacement of the filter screen, and extends the service life of the equipment.
Smart Images

Figure CN224113622U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of environmental protection equipment technology, specifically to a cyclone separator that is easy to disassemble and replace. Background Technology
[0002] Environmental protection equipment refers to devices and technologies used to protect the environment and reduce pollution and resource consumption. This equipment can be used in various environmental protection applications, including air pollution control, water resource management, waste treatment and recycling, etc.
[0003] A cyclone separator is a commonly used device for separating powder materials and classifying particle sizes. It utilizes centrifugal force and airflow to separate solid particles or powders from gases in a mixture.
[0004] In the process of developing this utility model, the inventors discovered the following problems with the existing technology: 1. When using existing ordinary cyclone separators, filters are generally used to filter fine dust particles. Prolonged use of the filters may cause blockage, affecting their effectiveness and thus the overall performance of the cyclone separator; 2. When using existing ordinary cyclone separators, filters are generally used to filter fine dust particles. These filters are typically installed with screws or similar screws. When the filters wear out after prolonged use, disassembly is cumbersome and inconvenient for replacement. Utility Model Content
[0005] The purpose of this utility model is to provide a cyclone separator that is easy to disassemble and replace, thereby solving the problems mentioned in the background art of ordinary cyclone separators, such as the inconvenience of cleaning dust from the filter screen and the inconvenience of disassembling and replacing the filter screen. To achieve the above objective, this utility model provides the following technical solution: a cyclone separator that is easy to disassemble and replace, comprising a cyclone separator body assembly, a collecting assembly installed at the bottom of the cyclone separator body assembly, a filtering assembly installed on one side of the cyclone separator body assembly, a fixing assembly installed at the top of the filtering assembly, and a cleaning assembly installed on the inner wall of the filtering assembly.
[0006] The filter assembly includes a filter housing mounted on one side of the exhaust pipe, a second valve mounted on the bottom of the filter housing, a fixed frame slidably mounted on the inner wall of the filter housing, and a filter screen mounted on the inner wall of the fixed frame.
[0007] The fixing assembly includes an installation tube mounted to the top of the filter housing, a rotating rod rotatably mounted on the inner wall of the installation tube, a connecting plate mounted on the top of the rotating rod, a threaded tube mounted on one side of the connecting plate, a threaded rod threaded on the inner wall of the threaded tube, a rotating handle mounted on the top of the threaded rod, and a fixing block mounted on the bottom of the threaded rod.
[0008] The cleaning assembly includes a T-shaped groove installed on the inner wall of the filter housing, a T-shaped slider slidably installed on the inner wall of the T-shaped groove, a brush plate installed on one side of the T-shaped slider, a track installed on one side of the brush plate, a motor installed on one side of the T-shaped groove, a connecting rod installed on the output end of the motor, and a movable rod installed on one side of the connecting rod.
[0009] More preferably, the cyclone separator body assembly includes a separator housing, an exhaust pipe installed at the top of the separator housing, a first valve installed at the bottom of the separator housing, a collecting pipe installed at the bottom of the first valve, a discharge pipe installed on one side of the collecting pipe, and a filter shell installed on one side of the exhaust pipe.
[0010] More preferably, the collecting assembly includes a collecting shell installed at the bottom of the collecting tube, a collecting drawer slidably installed on the inner wall of the collecting shell, a baffle slidably installed on the inner wall of the collecting drawer, and grooves with internal dimensions and external dimensions of the baffle being consistent at both the front and rear ends of the inner wall of the collecting drawer.
[0011] More preferably, the inner walls of the filter housing are provided with slots at both ends, the top and bottom of the inner walls, whose internal dimensions are consistent with the external dimensions of the fixing frame.
[0012] More preferably, the fixing block forms a helical transmission mechanism through a threaded rod and a threaded tube, and the bottom of the fixing block is provided with an anti-slip rubber pad.
[0013] More preferably, the movable rod forms a rotating mechanism with the motor through a connecting rod, and the internal dimensions of the track are consistent with the external dimensions of the movable rod, and the T-slot and the T-slider are symmetrically distributed about the horizontal center line of the brush plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0015] In this invention, the cleaning component allows the motor to be started when the filter needs cleaning. The motor drives the movable rod to rotate via the connecting rod, and the movable rod drives the brush plate and T-shaped slider to move back and forth via the track. The brushes on the brush plate can automatically clean the filter, improving the ease of use of the cyclone separator.
[0016] In this invention, by using a filter assembly and a fixing assembly, when the filter screen needs to be replaced, rotating the handle moves the fixing block upward via the threaded rod. Then, the fixing block is rotated to one side of the rotating rod. Next, the fixing frame is pulled out of the filter housing using the handle on top of the fixing frame. Then, the new fixing frame and filter screen are inserted into the slot of the filter housing. Next, the fixing block is rotated to the top of the fixing frame. Then, rotating the handle moves the threaded rod downward to contact the fixing frame. This allows for quick disassembly and replacement of the filter screen, improving the ease of use of the cyclone separator. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the main structure of this utility model;
[0018] Figure 2 This is a schematic diagram of the full cross-section of the present invention;
[0019] Figure 3 In this utility model Figure 1 Enlarged structural diagram at point A in the diagram;
[0020] Figure 4 In this utility model Figure 2 Enlarged structural diagram at point B in the diagram;
[0021] Figure 5 This is a schematic diagram of the cyclone separator body components of this utility model;
[0022] Figure 6 This is a schematic diagram of the full cross-sectional structure of the collection component of this utility model;
[0023] Figure 7 This is a schematic diagram of the full cross-sectional structure of the filter assembly of this utility model;
[0024] Figure 8 This is a schematic diagram of the fixing component structure of this utility model;
[0025] Figure 9 This is a schematic diagram of the cleaning component structure of this utility model.
[0026] In the diagram: 1. Cyclone separator body assembly; 101. Separator shell; 102. Exhaust pipe; 103. First valve; 104. Gathering pipe; 105. Discharge pipe; 2. Collection assembly; 201. Collection shell; 202. Collection drawer; 203. Baffle; 3. Filter assembly; 301. Filter shell; 302. Second valve; 303. Fixing frame; 304. Filter screen; 4. Fixing assembly; 401. Mounting pipe; 402. Rotating rod; 403. Connecting plate; 404. Threaded pipe; 405. Threaded rod; 406. Rotating handle; 407. Fixing block; 5. Cleaning assembly; 501. T-slot; 502. T-slider; 503. Brush plate; 504. Track; 505. Motor; 506. Connecting rod; 507. Movable rod. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0028] Please see Figures 1 to 9 The present invention provides a technical solution: a cyclone separator that is easy to disassemble and replace, including a cyclone separator body assembly 1, a collection assembly 2 installed at the bottom of the cyclone separator body assembly 1, a filter assembly 3 installed on one side of the cyclone separator body assembly 1, a fixing assembly 4 installed on the top of the filter assembly 3, and a cleaning assembly 5 installed on the inner wall of the filter assembly 3.
[0029] The filter assembly 3 includes a filter housing 301 installed on one side of the exhaust pipe 102, a second valve 302 installed at the bottom of the filter housing 301, a fixing frame 303 slidably installed on the inner wall of the filter housing 301, and a filter screen 304 installed on the inner wall of the fixing frame 303.
[0030] The fixing assembly 4 includes an installation tube 401 mounted on the top of the filter housing 301. A rotating rod 402 is rotatably mounted on the inner wall of the installation tube 401. A connecting plate 403 is mounted on the top of the rotating rod 402. A threaded tube 404 is mounted on one side of the connecting plate 403. A threaded rod 405 is threadedly mounted on the inner wall of the threaded tube 404. A rotating handle 406 is mounted on the top of the threaded rod 405. A fixing block 407 is mounted on the bottom of the threaded rod 405.
[0031] The cleaning component 5 includes a T-slot 501 installed on the inner wall of the filter housing 301. A T-slider 502 is slidably installed on the inner wall of the T-slot 501. A brush plate 503 is installed on one side of the T-slider 502. A track 504 is installed on one side of the brush plate 503. A motor 505 is installed on one side of the T-slot 501. A connecting rod 506 is installed at the output end of the motor 505. A movable rod 507 is installed on one side of the connecting rod 506.
[0032] In this embodiment, as Figure 1 , Figure 2 , Figure 5 and Figure 7 As shown, the cyclone separator body assembly 1 includes a separator housing 101. An exhaust pipe 102 is installed on the top of the separator housing 101, a first valve 103 is installed on the bottom of the separator housing 101, a collecting pipe 104 is installed at the bottom of the first valve 103, a discharge pipe 105 is installed on one side of the collecting pipe 104, and a filter shell 301 is installed on one side of the exhaust pipe 102. Air containing dust passes through the separator housing 101 and is discharged through the discharge pipe 105. Opening the first valve 103 can discharge the dust inside the separator housing 101. The discharged dust enters the collection tray 202 through the discharge pipe 105.
[0033] In this embodiment, as Figure 5 and Figure 6 As shown, the collection assembly 2 includes a collection shell 201 installed at the bottom of the collection tube 104. A collection drawer 202 is slidably installed on the inner wall of the collection shell 201. A baffle 203 is slidably installed on the inner wall of the collection drawer 202. The front and rear ends of the inner wall of the collection drawer 202 are provided with grooves whose internal dimensions and structures are consistent with the external dimensions and structures of the baffle 203. The baffle 203 can be pulled back and forth by the handle on the baffle 203. When it is necessary to pull the collection drawer 202 out of the collection shell 201, the baffle 203 can be pushed to make the collection drawer 202 a closed space, preventing the dust inside the collection shell 201 from being blown out when the collection shell 201 is moved.
[0034] In this embodiment, as Figure 7 As shown, the inner walls of the filter housing 301 are provided with slots at both ends, top and bottom, with internal dimensions matching the external dimensions of the fixing frame 303. The fixing frame 303 can be stably inserted into the slots of the filter housing 301. The fixing frame 303 is installed in the filter housing 301. The handle on the top of the fixing frame 303 makes it easy to pull the fixing frame 303 out of the filter housing 301 for easy replacement of the filter screen 304.
[0035] In this embodiment, as Figure 8As shown, the fixing block 407 forms a screw transmission mechanism with the threaded rod 405 and the threaded tube 404, and the bottom of the fixing block 407 is provided with an anti-slip rubber pad; when the rotating handle 406 is rotated, the fixing block 407 is moved up and down through the threaded rod 405, and the anti-slip rubber pad at the bottom of the fixing block 407 contacts the fixing frame 303, which can improve the stability of the installation of the fixing frame 303 and the filter shell 301.
[0036] In this embodiment, as Figure 9 As shown, the movable rod 507 forms a rotating mechanism with the motor 505 via the connecting rod 506, and the internal dimensions of the track 504 are consistent with the external dimensions of the movable rod 507. The T-slot 501 and the T-slider 502 are symmetrically distributed about the horizontal center line of the brush plate 503. When the motor 505 starts, it drives the movable rod 507 to rotate via the connecting rod 506. The movable rod 507 drives the brush plate 503 and the T-slider 502 to move via the track 504. The T-slider 502 moves within the T-slot 501, which can improve the stability of the brush plate 503 during movement. The motor 505 drives the connecting rod 506 to rotate in both directions, which can drive the brush plate 503 to move back and forth. The brushes on the brush plate 503 clean the filter screen 304.
[0037] The usage and advantages of this utility model: This easily disassembled and replaceable cyclone separator operates as follows:
[0038] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9As shown, air containing dust first enters through the inlet of the separator housing 101, with larger dust particles falling downwards. Then, air containing smaller dust particles enters the filter housing 301 through the exhaust pipe 102. After passing through the filter screen 304, the air containing smaller dust particles is discharged from one side of the filter housing 301. The first valve 103 is opened, and the collected dust falls into the collection tray 202 through the collection pipe 104. When the cyclone separator has been used for a long time, the motor 505 is turned on. The motor 505 drives the movable rod 507 to rotate via the connecting rod 506. The movable rod 507 drives the brush plate 503 and the T-shaped slider 502 to move back and forth via the track 504. The brush plate 503 sweeps the dust off the filter screen 304, which enters the collection hopper at the bottom of the filter housing 301. The second valve 302 is opened, and the dust collected in the collection hopper at the bottom of the filter housing 301 enters the collection tray 202 through the discharge pipe 105. When it is necessary to remove the dust... When removing the collection drawer 202, push the baffle 203 backward using the handle on the baffle 203 to make the collection drawer 202 a closed space. Then remove the collection drawer 202 using the handle on the collection drawer 202. When the filter screen 304 needs to be replaced after long-term use, rotate the rotating handle 406, which will drive the fixing block 407 upward through the threaded rod 405. Then rotate the fixing block 407 to one side of the rotating rod 402. Then, use the handle on the top of the fixing frame 303 to easily pull the fixing frame 303 out of the filter shell 301. Then insert the new fixing frame 303 and filter screen 304 into the slot in the filter shell 301. Then rotate the fixing block 407 to be directly above the fixing frame 303. Then rotate the rotating handle 406, which will drive the threaded rod 405 to move the fixing block 407 downward. The anti-slip rubber pad on the bottom of the fixing block 407 will contact the fixing frame 303 to fix the fixing frame 303.
[0039] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A cyclone separator that is easy to disassemble and replace, comprising a cyclone separator body assembly (1), characterized in that: A collection component (2) is installed at the bottom of the cyclone separator body assembly (1), a filter component (3) is installed on one side of the cyclone separator body assembly (1), a fixing component (4) is installed on the top of the filter component (3), and a cleaning component (5) is installed on the inner wall of the filter component (3). The filter assembly (3) includes a filter housing (301) installed on one side of the exhaust pipe (102), a second valve (302) installed at the bottom of the filter housing (301), a fixing frame (303) slidably installed on the inner wall of the filter housing (301), and a filter screen (304) installed on the inner wall of the fixing frame (303). The fixing assembly (4) includes an installation tube (401) mounted to the top of the filter housing (301), a rotating rod (402) rotatably mounted on the inner wall of the installation tube (401), a connecting plate (403) mounted on the top of the rotating rod (402), a threaded tube (404) mounted on one side of the connecting plate (403), a threaded rod (405) threadedly mounted on the inner wall of the threaded tube (404), a rotating handle (406) mounted on the top of the threaded rod (405), and a fixing block (407) mounted on the bottom of the threaded rod (405). The cleaning component (5) includes a T-slot (501) installed on the inner wall of the filter housing (301), a T-slider (502) slidably installed on the inner wall of the T-slot (501), a brush plate (503) installed on one side of the T-slider (502), a track (504) installed on one side of the brush plate (503), a motor (505) installed on one side of the T-slot (501), a connecting rod (506) installed at the output end of the motor (505), and a movable rod (507) installed on one side of the connecting rod (506).
2. The cyclone separator that is easy to disassemble and replace according to claim 1, characterized in that: The cyclone separator body assembly (1) includes a separator housing (101), an exhaust pipe (102) is installed on the top of the separator housing (101), a first valve (103) is installed on the bottom of the separator housing (101), a collecting pipe (104) is installed at the bottom of the first valve (103), a discharge pipe (105) is installed on one side of the collecting pipe (104), and a filter shell (301) is installed on one side of the exhaust pipe (102).
3. The cyclone separator that is easy to disassemble and replace according to claim 1 or 2, characterized in that: The collecting assembly (2) includes a collecting shell (201) installed at the bottom of the collecting tube (104). A collecting drawer (202) is slidably installed on the inner wall of the collecting shell (201). A baffle (203) is slidably installed on the inner wall of the collecting drawer (202). The front and rear ends of the inner wall of the collecting drawer (202) are provided with grooves whose internal dimensions and structure are consistent with the external dimensions and structure of the baffle (203).
4. The cyclone separator that is easy to disassemble and replace according to claim 1, characterized in that: The filter housing (301) has slots at both ends of the inner wall, the top of the inner wall, and the bottom of the inner wall, with the internal dimensions and structure matching the external dimensions and structure of the fixing frame (303).
5. The cyclone separator that is easy to disassemble and replace according to claim 1, characterized in that: The fixing block (407) forms a helical transmission mechanism with the threaded rod (405) and the threaded tube (404), and the bottom of the fixing block (407) is provided with an anti-slip rubber pad.
6. The cyclone separator that is easy to disassemble and replace according to claim 1, characterized in that: The movable rod (507) forms a rotating mechanism with the motor (505) through the connecting rod (506), and the internal dimensions of the track (504) are consistent with the external dimensions of the movable rod (507). The T-slot (501) and the T-slider (502) are symmetrically distributed about the horizontal center line of the brush plate (503).