Water-based resin cooling, collecting and emulsifying device

Abstract

The utility model relates to a water-based resin cooling, collecting and emulsifying device, which relates to the technical field of water-based resin cooling, collecting and emulsifying devices, and comprises a base, a bearing frame, an emulsifying tank main body, a rotary driving component and a cleaning component, a feeding pipe and a discharging pipe are arranged on the emulsifying tank main body, the rotary driving assembly is arranged on the emulsifying tank main body, the cleaning assembly comprises a cleaning motor, a driving screw rod, an annular scraper and a positioning screw rod, the cleaning motor is arranged on the emulsifying tank main body, the driving screw rod is arranged on the cleaning motor, and the driving screw rod and an output shaft of the cleaning motor coaxially rotate; the annular scraper is movably arranged on the driving screw rod, the positioning screw rod is rotatably arranged on the emulsifying tank main body, and the annular scraper is in sliding connection with the positioning screw rod. According to the emulsifying tank, the cleaning assembly is used for cleaning resin adhered on the inner wall of the emulsifying tank in the emulsifying process, so that the cleaning difficulty in the later period is reduced, and the waste generated in the emulsifying process is reduced.

Description

Technical Field

[0001] This application relates to the technical field of waterborne resin cooling, collection, and emulsification devices, and more particularly to a waterborne resin cooling, collection, and emulsification device. Background Technology

[0002] Waterborne resin is an environmentally friendly resin that uses water as a dispersion medium. It contains no organic solvents, is non-toxic and environmentally friendly, and has high adhesion to the substrate after film formation. The coating film has excellent corrosion resistance and chemical resistance, low shrinkage, high hardness, and good wear resistance. In the production process of waterborne resin, the resin needs to be uniformly mixed with other components through an emulsification process to form a stable emulsion. Emulsification is the process of uniformly dispersing one liquid as extremely small droplets in another immiscible liquid.

[0003] Currently, a Chinese utility model patent application with publication date of August 11, 2023, and publication number CN 219502501U, provides an emulsification device suitable for processing water-based acrylic resin coatings. The device includes an emulsification unit, a motor, and a stirring shaft, as well as an agitation mechanism. This agitation mechanism includes an arc-shaped finned impeller, a reverse-acting secondary impeller, a vertical deflector plate, a vertical finned plate, a deflecting impeller, a reverse-acting impeller, a follow-up deflector plate, a connecting frame, and a scraper. The vertical shaft of the stirring shaft is rotatably embedded at the top of the tank of the emulsification unit, and the input shaft hole of the stirring shaft is fitted with the power output end of the motor. By improving the emulsification and agitation structure of the emulsification unit itself, and by placing the agitation mechanism outside the stirring shaft installed on the emulsification unit itself, the raw material of the water-based acrylic resin coating can undergo efficient agitation and shearing emulsification after entering through the tube at the top of the emulsification unit. This improved emulsification device with multiple reverse agitation structures is more efficiently applicable to the emulsification and agitation processing of water-based acrylic resin coatings.

[0004] In related technologies, water-based resin cooling and collecting emulsification devices often result in a layer of difficult-to-remove residue forming on the inner wall of the emulsification tank due to the viscous nature of the resin during the emulsification process. This residue not only accumulates over time but also re-mixes into the emulsion during subsequent emulsification processes, affecting the uniformity and stability of the emulsion.

[0005] Therefore, it is necessary to provide a water-based resin cooling, collection, and emulsification device to solve the above problems. Utility Model Content

[0006] This application provides an aqueous resin cooling and collection emulsification device to improve the technical problem in related technologies where resin adheres to the inner wall of the emulsification tank during the emulsification process, making cleaning difficult and causing waste.

[0007] This application provides an aqueous resin cooling and emulsification collection device, including a base, a support frame, an emulsification tank body, a rotary drive assembly, and a cleaning assembly. The support frame is mounted on the base, and the emulsification tank body is mounted on the support frame. The emulsification tank body is provided with an inlet pipe and an outlet pipe. The rotary drive assembly is mounted on the emulsification tank body. The cleaning assembly includes a cleaning motor, a drive screw, an annular scraper, and a positioning screw. The cleaning motor is mounted on the emulsification tank body, and the drive screw is mounted on the cleaning motor. The drive screw rotates coaxially with the output shaft of the cleaning motor. The annular scraper is movably mounted on the drive screw, and the positioning screw is rotatably mounted on the emulsification tank body. The annular scraper and the positioning screw are slidably connected.

[0008] The technical solutions described above in this application embodiment have at least the following technical effects: during the emulsification process using the emulsification tank body, the emulsified material is poured in from the feed pipe, the rotary drive assembly is turned on to stir and emulsify the material, and at the same time the cleaning motor is turned on. The rotation of the cleaning motor drives the active screw to rotate, thereby driving the annular scraper to move up and down to clean the resin material adhering to the emulsification tank body. The positioning screw assists in driving the annular scraper to move up and down, avoiding instability of the annular scraper.

[0009] The water-based resin cooling and emulsification device provided in this application embodiment can achieve real-time cleaning of the inner wall of the emulsification tank during the emulsification process through the cleaning component, effectively reducing resin adhesion, reducing the difficulty and frequency of subsequent cleaning, and reducing waste in the production process. This not only improves the operating efficiency and stability of the equipment, but also saves a lot of time and costs.

[0010] In some embodiments, the rotary drive assembly includes a connecting cover, a stirring motor, a rotating shaft, stirring blades, and a pressure sensor. The connecting cover is disposed on the emulsification tank body, the stirring motor is disposed on the connecting cover, the rotating shaft is disposed on the stirring motor and is coaxially driven with the output shaft of the stirring motor, the stirring blades are disposed on the rotating shaft, and the pressure sensor is disposed on the stirring blades.

[0011] In some embodiments, a cooling assembly is provided on the emulsification tank body. The cooling assembly includes a cooling jacket, a support frame, a water tank, a water pump, a connecting pipe, and a cooling pipe. The cooling jacket is provided on the emulsification tank body, the support frame is provided on the cooling jacket, the water tank is provided on the support frame, one end of the connecting pipe is provided on the water tank, the water pump is provided on the other end of the connecting pipe, and the cooling pipe is provided on the water pump.

[0012] In some embodiments, a filter assembly is provided on the base. The filter assembly includes a filter box, a filter plate, and a first handle. The filter box is disposed on the base, the first handle is disposed on the filter box, and the filter plate is movably disposed on the filter box.

[0013] In some embodiments, a second handle is provided on the filter plate.

[0014] In some embodiments, a safety valve is provided on the emulsification tank body, and a solenoid valve is provided on the discharge pipe.

[0015] In some embodiments, a visualization window is provided on the emulsification tank body. Attached Figure Description

[0016] Figure 1 A three-dimensional structural diagram of the waterborne resin cooling, collecting, and emulsifying device provided in the embodiments of this application. Figure 1 ;

[0017] Figure 2 A three-dimensional structural diagram of the waterborne resin cooling, collecting, and emulsifying device provided in the embodiments of this application. Figure 2 ;

[0018] Figure 3 A cross-sectional structural diagram of the cooling assembly provided in an embodiment of this application;

[0019] Figure 4 A cross-sectional structural diagram of the emulsification tank body provided in an embodiment of this application;

[0020] Figure 5 This is an exploded view of the filter assembly provided in an embodiment of this application.

[0021] The following are the labeling elements in the figure:

[0022] 1. Base; 11. Support frame; 12. Emulsification tank body; 13. Feed pipe; 14. Discharge pipe; 15. Solenoid valve; 16. Safety valve; 2. Rotary drive assembly; 21. Connecting cover; 22. Stirring motor; 23. Rotating shaft; 24. Stirring blade; 25. Pressure sensor; 3. Cleaning assembly; 31. Cleaning motor; 32. Drive screw; 33. Annular scraper; 34. Positioning screw; 4. Filter assembly; 41. Filter box; 42. Filter plate; 43. First handle; 44. Second handle; 5. Cooling assembly; 51. Water tank; 52. Connecting pipe; 53. Water pump; 54. Cooling pipe; 55. Support frame; 56. Cooling jacket; 6. Visualization window. Detailed Implementation

[0023] Based on this, in order to improve the technical problem in the related technology that resin adheres to the inner wall of the emulsification tank during the emulsification process, making cleaning difficult and causing waste, the embodiments of this application provide the following solution.

[0024] Please refer to the following: Figures 1 to 5 This application provides an aqueous resin cooling and emulsification collection device, which includes a base 1, a support frame 11, an emulsification tank body 12, a rotary drive assembly 2, and a cleaning assembly 3. The support frame 11 is mounted on the base 1, the emulsification tank body 12 is mounted on the support frame 11, and the emulsification tank body 12 is provided with an inlet pipe 13 and an outlet pipe 14. The rotary drive assembly 2 is mounted on the emulsification tank body 12, and the cleaning assembly 3 is mounted on the emulsification tank body 12.

[0025] In some embodiments, please refer to the following: Figure 1 and Figure 4 The cleaning component 3 includes a cleaning motor 31, a drive screw 32, an annular scraper 33, and a positioning screw 34. The cleaning motor 31 is mounted on the emulsification tank body 12, the drive screw 32 is mounted on the cleaning motor 31, and the drive screw 32 rotates coaxially with the output shaft of the cleaning motor 31. The annular scraper 33 is movably mounted on the drive screw 32, and the positioning screw 34 is rotatably mounted on the emulsification tank body 12. The annular scraper 33 and the positioning screw 34 are slidably connected. The rotary drive component 2 includes a connecting cover 21 and a stirring motor 2. 2. A rotating shaft 23, a stirring blade 24, and a pressure sensor 25 are provided. A connecting cover 21 is provided on the emulsification tank body 12. A stirring motor 22 is provided on the connecting cover 21. A rotating shaft 23 is provided on the stirring motor 22. The rotating shaft 23 and the output shaft of the stirring motor 22 are coaxially driven. A stirring blade 24 is provided on the rotating shaft 23. A pressure sensor 25 is provided on the stirring blade 24. A safety valve 16 is provided on the emulsification tank body 12. A solenoid valve 15 is provided on the discharge pipe 14. A visualization window 6 is provided on the emulsification tank body 12.

[0026] With this setup, during the emulsification process using the emulsification tank body 12, the emulsified material is poured in through the feed pipe 13, the stirring motor 22 is turned on, the stirring motor 22 drives the rotating shaft 23 to rotate, and the rotating shaft 23 drives the stirring blades 24 to rotate the internal material. At the same time, the pressure sensor 25 on the stirring blades 24 senses the degree of emulsification of the internal material. After emulsification is completed, the control solenoid valve 15 is opened to release the emulsified material from the discharge pipe 14. During the emulsification process, the cleaning motor 31 is turned on at the same time. The rotation of the cleaning motor 31 drives the drive screw 32 to rotate, thereby driving the annular scraper 33 to move up and down to clean the resin material adhering to the emulsification tank body 12. The positioning screw 34 assists in driving the up and down movement of the annular scraper 33 to avoid instability of the annular scraper 33. During the emulsification process, the internal pressure is controlled by the safety valve 16, and the emulsification status and degree can be seen from the visualization window 6. Thus, the stirring motor 22 drives the rotating shaft 23 and the stirring blades 24 to rotate, ensuring that the emulsified material is fully mixed and emulsified in the tank. This design can improve emulsification efficiency and shorten emulsification time. The pressure sensor 25 on the stirring blades 24 can monitor the degree of emulsification of the material in real time, ensuring that the emulsification process is carried out under optimal conditions and avoiding over- or under-emulsification. After emulsification is completed, the solenoid valve 15 can automatically open to release the emulsified material from the discharge pipe 14. This automated control reduces the necessity of manual operation and improves production efficiency. The cleaning motor 31 drives the drive screw 32 to rotate, which in turn drives the annular scraper 33 to move up and down to clean the resin material adhering to the emulsification tank body 12. This design can keep the equipment clean and reduce downtime. The positioning screw 34 assists in driving the annular scraper 33. The up-and-down movement of the ring scraper 33 prevents instability and ensures its stability during cleaning, avoiding damage to the equipment. During emulsification, the safety valve 16 controls the internal pressure, ensuring the equipment operates within a safe pressure range and preventing accidents caused by excessive pressure. Through the visualization window 6, operators can intuitively observe the emulsification status and degree, promptly identify and resolve problems, and improve operational safety. The combination of the pressure sensor 25 and the visualization window 6 allows operators to monitor the emulsification process in real time and make adjustments as needed, ensuring stable final product quality. The cleaning motor 31 is designed to automatically clean the equipment during operation, reducing manual maintenance and extending the equipment's lifespan.

[0027] In some embodiments, please refer to the following: Figures 2 to 5A cooling assembly 5 is provided on the emulsification tank body 12. The cooling assembly 5 includes a cooling sleeve 56, a support frame 55, a water tank 51, a water pump 53, a connecting pipe 52, and a cooling pipe 54. The cooling sleeve 56 is provided on the emulsification tank body 12, the support frame 55 is provided on the cooling sleeve 56, the water tank 51 is provided on the support frame 55, one end of the connecting pipe 52 is provided on the water tank 51, the water pump 53 is provided on the other end of the connecting pipe 52, and the cooling pipe 54 is provided on the water pump 53. A filter assembly 4 is provided on the base 1. The filter assembly 4 includes a filter box 41, a filter plate 42, and a first handle 43. The filter box 41 is provided on the base 1, the first handle 43 is provided on the filter box 41, the filter plate 42 is movably provided on the filter box 41, and a second handle 44 is provided on the filter plate 42.

[0028] With this setup, heat is generated during the material emulsification process. This heat is then introduced into the water pump 53 through the water input connection pipe 52 in the water tank 51. The water pump 53 circulates the water into the cooling pipe 54 in the cooling jacket 56 to cool the emulsification tank body 12. During the process of collecting the material after emulsification is completed and the solenoid valve 15 is opened, any impurities that may appear in the emulsified material are filtered through the filter plate 42. During the collection process, the filter box 41 is removed using the first handle 43, and the filter plate 42 is removed and cleaned using the second handle 44. The emulsified material in the filter box 41 is then removed and collected. Thus, through the water connection pipe 52 and water pump 53 in the water tank 51, the water is circulated through the cooling pipe 54 in the cooling jacket 56, effectively cooling the emulsification tank body 12. This design prevents the heat generated during emulsification from causing the material temperature to become too high, thereby maintaining the stability of the emulsification process and the quality of the material. Temperature control can prevent the material from deteriorating or degrading due to overheating, ensuring the stable performance of the final product. The water circulation cooling system can ensure uniform cooling of the material in the emulsification tank, avoiding local overheating or overcooling, thereby improving the uniformity and consistency of the product. The filter plate 42 filters the emulsified material during the collection process. It can effectively remove any impurities that may be present, improving the purity and quality of the product. After emulsification, the solenoid valve 15 can be automatically opened to collect the material, reducing the need for manual operation and improving production efficiency. The filter box 41 and filter plate 42 can be easily removed for cleaning through the first handle 43 and the second handle 44. This design simplifies maintenance and reduces downtime. The water circulation cooling system can effectively monitor and control the temperature of the emulsification tank, avoiding safety accidents caused by excessive temperature. The presence of the filter plate 42 can prevent impurities from entering the collected emulsified material, avoiding equipment damage or product quality problems caused by impurities.

[0029] The implementation principle of the water-based resin cooling and emulsification device in this application embodiment is as follows: During the emulsification process using the emulsification tank body 12, the emulsified material is poured in through the feed pipe 13, and the stirring motor 22 is turned on. The stirring motor 22 drives the rotating shaft 23 to rotate, and the rotating shaft 23 drives the stirring fan blade 24 to rotate the internal material. At the same time, the pressure sensor 25 on the stirring fan blade 24 senses the degree of emulsification of the internal material. After emulsification is completed, the solenoid valve 15 is opened to release the emulsified material from the discharge pipe 14. During the emulsification process, the cleaning motor 31 is turned on at the same time. The rotation of the cleaning motor 31 drives the drive screw 32 to rotate, thereby driving the annular scraper 33 to move up and down to clean the resin material adhering to the emulsification tank body 12. The positioning screw 34 assists in driving the annular scraper 33. The up-and-down movement of the 3rd ring scraper 33 prevents instability. During emulsification, the internal pressure is controlled by the safety valve 16. The emulsification state and degree can be seen from the visualization window 6. Heat is generated during the material emulsification process. The water enters the water pump 53 through the water input connection pipe 52 in the water tank 51. The water pump 53 circulates the water into the cooling pipe 54 in the cooling jacket 56 to cool the emulsification tank body 12. When the emulsification is completed, the solenoid valve 15 is opened to collect the material. Impurities that may appear in the emulsified material are filtered through the filter plate 42. During the collection process, the filter box 41 is taken out through the first handle 43, and the filter plate 42 is taken out for cleaning through the second handle 44. The emulsified material in the filter box 41 is then taken out and collected.

[0030] The above description is merely a preferred embodiment of this application and is not intended to limit this application. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A water-based resin cooling, collecting, and emulsifying device, characterized in that: The system includes a base (1), a support frame (11), an emulsification tank body (12), a rotary drive assembly (2), and a cleaning assembly (3). The support frame (11) is mounted on the base (1), and the emulsification tank body (12) is mounted on the support frame (11). The emulsification tank body (12) is provided with a feed pipe (13) and a discharge pipe (14). The rotary drive assembly (2) is mounted on the emulsification tank body (12). The cleaning assembly (3) includes a cleaning motor (31), a drive screw (32), and a ring. The emulsion tank body (12) is equipped with a circular scraper (33) and a positioning screw (34). The cleaning motor (31) is mounted on the cleaning motor (31), and the active screw (32) is mounted on the cleaning motor (31). The active screw (32) rotates coaxially with the output shaft of the cleaning motor (31). The circular scraper (33) is movably mounted on the active screw (32), and the positioning screw (34) is rotatably mounted on the emulsion tank body (12). The circular scraper (33) and the positioning screw (34) are slidably connected.

2. The water-based resin cooling, collecting, and emulsifying device according to claim 1, characterized in that: The rotary drive assembly (2) includes a connecting cover (21), a stirring motor (22), a rotating shaft (23), stirring blades (24), and a pressure sensor (25). The connecting cover (21) is mounted on the emulsification tank body (12). The stirring motor (22) is mounted on the connecting cover (21). The rotating shaft (23) is mounted on the stirring motor (22). The rotating shaft (23) is coaxially driven with the output shaft of the stirring motor (22). The stirring blades (24) are mounted on the rotating shaft (23). The pressure sensor (25) is mounted on the stirring blades (24).

3. The water-based resin cooling, collecting, and emulsifying device according to claim 2, characterized in that: A cooling assembly (5) is provided on the emulsification tank body (12). The cooling assembly (5) includes a cooling sleeve (56), a support frame (55), a water tank (51), a water pump (53), a connecting pipe (52), and a cooling pipe (54). The cooling sleeve (56) is provided on the emulsification tank body (12), the support frame (55) is provided on the cooling sleeve (56), the water tank (51) is provided on the support frame (55), one end of the connecting pipe (52) is provided on the water tank (51), the water pump (53) is provided on the other end of the connecting pipe (52), and the cooling pipe (54) is provided on the water pump (53).

4. The water-based resin cooling, collecting, and emulsifying device according to claim 3, characterized in that: A filter assembly (4) is provided on the base (1). The filter assembly (4) includes a filter box (41), a filter plate (42) and a first handle (43). The filter box (41) is provided on the base, the first handle (43) is provided on the filter box (41), and the filter plate (42) is movably provided on the filter box (41).

5. The water-based resin cooling, collecting, and emulsifying device according to claim 4, characterized in that: A second handle (44) is provided on the filter plate (42).

6. The water-based resin cooling, collecting, and emulsifying device according to claim 5, characterized in that: A safety valve (16) is provided on the emulsification tank body (12), and a solenoid valve (15) is provided on the discharge pipe (14).

7. The water-based resin cooling, collecting, and emulsifying device according to claim 6, characterized in that: A visualization window (6) is provided on the main body (12) of the emulsification tank.

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