Impact type roller crusher

By adjusting the movement and extension length of the drum shaft, and combining the crushing action of the hammer roller and the drum shaft, the problem of low efficiency caused by material dispersion in the existing technology is solved, and a highly efficient and uniform crushing effect is achieved.

CN224114086UActive Publication Date: 2026-04-14ZHENGZHOU YIFAN MECHANICAL EQUIP +1
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
ZHENGZHOU YIFAN MECHANICAL EQUIP
Filing Date
2025-04-16
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

In existing impact roller crushers, the material is unevenly dispersed when it falls into the roller area after crushing, making it difficult for some areas to be crushed by the rollers and requiring manual intervention, which affects the crushing efficiency.

Method used

The movement and extension length of the drum shaft are controlled by the adjustment module and motor system to ensure that the drum shaft is always in the optimal position during the crushing process. Combined with the crushing action of the rotating hammer roller and the drum shaft, uniform crushing of materials is achieved.

Benefits of technology

It improves crushing efficiency, reduces manual intervention, and ensures the stability and uniformity of crushing results.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224114086U_ABST
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Abstract

The utility model provides an impact type rolling shaft crusher which comprises a rolling shaft box, an impact box is arranged on the upper side of the rolling shaft box, a feeding hopper is arranged at the upper end of the impact box, rotating seats which are symmetrically distributed are rotationally arranged in the rolling shaft box, sliding barrels which are symmetrically distributed are arranged on the lower sides of the rotating seats in a sliding mode, and sliding rods are arranged in the sliding barrels in a sliding mode. L-shaped seats are arranged at the bottom ends of the sliding rods on one side, motor seats are arranged at the bottom ends of the sliding rods on the other side, roller shafts are rotationally arranged between the motor seats and the adjacent L-shaped seats, adjusting modules are further arranged on the rotating seats, and the adjusting modules are used for adjusting the extending lengths of the sliding rods. According to the impact type roller crusher disclosed by the utility model, the roller can be adjusted to move in the process of rotating when the roller is used for crushing, so that materials needing to be crushed can be quickly and uniformly crushed, the crushing processing effect can be ensured, and the crushing processing efficiency is improved.
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Description

Technical Field

[0001] This utility model belongs to the field of crusher technology, and specifically relates to an impact roller crusher. Background Technology

[0002] The impact roller crusher is a composite crushing equipment that combines the principles of impact crushing and rolling crushing. It is mainly used for medium and fine crushing of medium-hard or brittle materials (such as limestone, sandstone, coal gangue, etc.). Through the synergistic effect of high-speed rotating impact components and relatively rolling rollers, it achieves multi-stage crushing of materials, and has both high crushing efficiency and controllable output particle size.

[0003] In existing impact roller crushers, after material enters the crushing chamber, it is struck by high-speed rotating hammers and thrown onto the impact plate, achieving primary crushing through impact force (for large pieces of material). The crushed material falls into the roller area, where secondary crushing (refining particle size and reducing needle-like and flaky particles) is completed through the squeezing and shearing forces between the rollers. However, in actual use, after the crushed material falls into the roller area, it is evenly dispersed on the filter screen. Since the position of the rollers is fixed, some material is difficult to be crushed by the rollers when they rotate. Personnel need to stop the machine and use hand tools to shovel the material to a position where the rollers can crush it, and then restart the machine to continue crushing. This process is cumbersome, time-consuming, and labor-intensive, affecting the efficiency of crushing. Utility Model Content

[0004] In view of this, this utility model addresses the shortcomings of the existing technology by providing an impact roller crusher that can be adjusted and moved during the crushing process, thereby quickly and uniformly crushing the materials to be crushed, ensuring the crushing effect and improving the crushing efficiency.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows: an impact roller crusher, including a roller box, an impact box is provided on the upper side of the roller box, a feed hopper is provided at the upper end of the impact box, symmetrically distributed rotating seats are rotatably arranged inside the roller box, symmetrically distributed sliding cylinders are slidably arranged on the lower side of the rotating seats, and sliding rods are slidably arranged inside the sliding cylinders, an L-shaped seat is provided at the bottom end of the sliding rod on one side, a motor seat is provided at the bottom end of the sliding rod on the other side, and a roller shaft is rotatably arranged between the motor seat and the adjacent L-shaped seat. An adjustment module is also provided on the rotating seat, which is used to adjust the extension length of the sliding rod; a first screen is provided at the bottom inside the impact box, and a second screen is provided at the bottom inside the roller box; both the first screen and the second screen are made of composite ceramic material.

[0006] As a further improvement of this utility model, the adjustment module includes a connecting box symmetrically arranged on the lower side of the rotating seat. The rotating seat has symmetrically distributed sliders that are slidably arranged inside. The lower side of each slider is rotatably arranged with a linkage rod, which is rotatably connected to the adjacent slider. A return spring is arranged inside the slider and between the slider and the slider. The rotating seat has symmetrically distributed adjusting screws that are rotatably arranged inside. The adjusting screws are threadedly connected to the adjacent sliders. The rotating seat has a dual-axis motor inside. The output shaft of the dual-axis motor is fixed to the adjacent adjusting screw through a coupling.

[0007] As a further improvement of this utility model, symmetrically distributed motors are provided on the outside of the roller box. The output shaft of the motor is fixed to the adjacent rotating seat by a coupling. Motors are provided inside the motor seats. The output shaft of the motors is fixed to the adjacent roller shaft by a coupling.

[0008] As a further improvement of this utility model, the impact box is equipped with symmetrically distributed hammer rollers for rotation, and the impact box is equipped with symmetrically distributed motors on the outside. The output shaft of the motors is fixed to the hammer rollers by couplings.

[0009] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0010] Firstly, the output shafts of the dual-shaft motors drive the adjusting screws connected to them to rotate. Through the cooperation of the linkage rod and the return spring, the slide rod slides inside the slide cylinder, adjusting the length of the slide rod extension, adjusting the distance between the drum shaft and the second screen, and controlling the degree of material crushing by the drum shaft.

[0011] Secondly, the second motor drives the rotating seat connected to it to swing back and forth, and the output shaft of the third motor drives the roller shaft connected to it to rotate, so that the roller shaft moves continuously in the roller box during the rotation. The output shaft of the dual-shaft motor drives the adjusting screw connected to it to rotate, controlling the distance between the roller shaft and the screen second, so that the roller shaft, which moves continuously in the roller box during the rotation, is in the optimal position for crushing materials.

[0012] Thirdly, by rotating the hammer roller and the drum shaft, the material is further crushed by the drum shaft that moves continuously inside the roller box during the rotation process, thereby effectively ensuring the crushing effect and efficiency.

[0013] Fourth, both mesh one and mesh two are made of composite ceramic materials, which can resist the impact and wear of materials during crushing. Attached Figure Description

[0014] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0015] Figure 1 This is a schematic diagram of the structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the internal cross-sectional structure of this utility model;

[0017] Figure 3 This is an enlarged structural diagram of point A in this utility model;

[0018] Figure 4 This is a schematic diagram of the planar structure of this utility model.

[0019] In the diagram: 101, support; 102, roller box; 103, impact box; 104, feed hopper; 105, hammer roller; 106, motor one; 107, strainer one; 108, strainer two; 201, rotating seat; 202, slide cylinder; 203, slide rod; 204, L-shaped seat; 205, motor seat; 206, roller shaft; 207, connecting box; 208, slider; 209, linkage rod; 210, return spring; 211, adjusting screw; 212, dual-axis motor; 213, motor two. Detailed Implementation

[0020] To better understand this utility model, the following embodiments further illustrate its content, but the scope of protection of this utility model is not limited to the embodiments described below. Numerous specific details are set forth in the following description to provide a more thorough understanding of this utility model. However, it will be apparent to those skilled in the art that this utility model can be practiced without one or more of these details.

[0021] like Figure 2 , 4 As shown, the device includes a roller box 102, an impact box 103 on the upper side of the roller box 102, a feed hopper 104 at the upper end of the impact box 103, symmetrically distributed rotating seats 201 rotatably arranged inside the roller box 102, symmetrically distributed slide cylinders 202 slidably arranged on the lower side of each rotating seat 201, and slide rods 203 slidably arranged inside each slide cylinder 202. An L-shaped seat 204 is provided at the bottom end of one slide rod 203, and a motor seat 205 is provided at the bottom end of the other slide rod 203. A roller shaft 206 is rotatably arranged between the motor seat 205 and the adjacent L-shaped seat 204. An adjustment module is also provided on the rotating seat 201 for adjusting the extension length of the slide rod 203. A first strainer 107 is provided at the bottom inside the impact box 103, and a second strainer 108 is provided at the bottom inside the roller box 102. Both strainer 107 and strainer 108 are made of composite ceramic material.

[0022] like Figure 3 , 4As shown, the adjustment module includes a connecting box 207 symmetrically arranged on the lower side of the rotating seat 201. Symmetrically distributed sliders 208 are slidably arranged inside the rotating seat 201. A linkage rod 209 is rotatably arranged on the lower side of each slider 208. The linkage rods 209 are rotatably connected to adjacent slide rods 203. A return spring 210 is provided inside the slide cylinder 202 and between it and the slide rod 203. Symmetrically distributed adjusting screws 211 are rotatably arranged inside the rotating seat 201. The adjusting screws 211 are threadedly connected to adjacent sliders 208. A dual-axis motor 212 is provided inside the rotating seat 201. The output shaft of the dual-axis motor 212 is fixed to the adjacent adjusting screw 211 via a coupling.

[0023] like Figure 1 , 2 As shown, symmetrically distributed motors 213 are provided on the outside of the roller box 102. The output shaft of motor 213 is fixed to the adjacent rotating seat 201 by a coupling. Motors 3 are provided inside the motor seat 205. The output shaft of motor 3 is fixed to the adjacent roller shaft 206 by a coupling.

[0024] like Figure 2 , 4 As shown, the impact box 103 has symmetrically distributed hammer rollers 105 rotatably arranged inside, and symmetrically distributed motors 106 are arranged on the outside of the impact box 103. The output shaft of the motors 106 and the hammer rollers 105 are fixed by couplings.

[0025] In use, motor 106 drives the hammer rollers 105 connected to it to rotate, thereby causing the hammer rollers 105 on both sides inside the impact box 103 to rotate synchronously in opposite directions; the output shaft of motor 3 drives the roller shaft 206 connected to it to rotate, thereby causing the roller shafts 206 on both sides inside the roller box 102 to rotate synchronously in opposite directions.

[0026] Motor 213 drives the rotating seat 201 connected to it to swing back and forth, causing the two rotating seats 201 on both sides to rotate towards each other or away from each other. This causes the rotating seat 201 to drive the rotating roller shaft 206 to swing towards each other or away from each other via slide rod 203. During the rotation of the rotating seat 201, the output shaft of the dual-shaft motor 212 drives the adjusting screw 211 connected to it to rotate. By adjusting the thread relationship between the adjusting screw 211 and the slider 208, the slider 208 slides inside the rotating seat 201. During the movement of the slider 208: the slider 208 rotates with the linkage rod 209, and the linkage rod 209 rotates with the slide rod 203. The rotation between the two parts causes the return spring 210 to push the slide bar 203 downwards. Through the cooperation of the linkage rod 209 and the return spring 210, the slide bar 203 slides inside the slide cylinder 202. By controlling the forward and reverse rotation of the output shaft of the dual-axis motor 212, the slide bar 203 is extended or retracted. This controls the distance between the drum shaft 206 and the second screen 108 during the swinging of the drum shaft 206 towards or away from each other, so that the drum shaft 206 is in the optimal position for crushing the material. During the crushing process, the degree of material crushing by the drum shaft 206 can be controlled by adjusting the extension length of the slide bar 203 through the dual-axis motor 212, thus better adapting to the needs of material crushing.

[0027] The material is poured from the feed hopper 104 into the impact box 103. The material is initially crushed by the impact force of the rotating hammer roller 105. After crushing, the material is leaked from the screen 107 into the roller box 102. The material is further crushed by the roller shaft 206 that moves continuously in the roller box 102 during the rotation process, which can effectively ensure the crushing effect and efficiency.

[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Any other modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model, as long as they do not depart from the spirit and scope of the technical solution of this utility model, should be covered within the scope of the claims of this utility model.

Claims

1. An impact roller crusher, comprising a roller box (102), wherein an impact box (103) is provided on the upper side of the roller box (102), and a feed hopper (104) is provided at the upper end of the impact box (103), characterized in that: The roller box (102) is rotatably equipped with symmetrically distributed rotating seats (201). The lower side of each rotating seat (201) is slidably equipped with symmetrically distributed slide cylinders (202). Each slide cylinder (202) is slidably equipped with a slide rod (203). The bottom end of each slide rod (203) on one side is equipped with an L-shaped seat (204), and the bottom end of each slide rod (203) on the other side is equipped with a motor seat (205). A roller shaft (206) is rotatably connected between the motor seat (205) and the adjacent L-shaped seat (204). An adjustment module is also provided on the rotating seat (201) for adjusting the extension length of the slide rod (203).

2. The impact roller crusher as described in claim 1, characterized in that: The adjustment module includes a connecting box (207) symmetrically arranged on the lower side of the rotating seat (201). The rotating seat (201) is slidably arranged with symmetrically distributed sliders (208). The lower side of each slider (208) is rotatably arranged with a linkage rod (209). The linkage rod (209) is rotatably connected to the adjacent slide rod (203). The slide cylinder (202) and the slide rod (203) are both provided with a return spring (210).

3. The impact roller crusher as described in claim 2, characterized in that: The rotating seat (201) is equipped with symmetrically distributed adjusting screws (211) inside. The adjusting screws (211) are threadedly connected to the adjacent sliders (208). The rotating seat (201) is equipped with a dual-axis motor (212) inside. The output shaft of the dual-axis motor (212) is fixed to the adjacent adjusting screws (211) by a coupling.

4. The impact roller crusher as described in claim 1, characterized in that: The outer side of the roller box (102) is provided with symmetrically distributed motors two (213). The output shaft of motor two (213) is fixed to the adjacent rotating seat (201) by a coupling. Motor three is provided inside the motor seat (205). The output shaft of motor three is fixed to the adjacent roller shaft (206) by a coupling.

5. The impact roller crusher as described in claim 1, characterized in that: The impact box (103) is equipped with symmetrically distributed hammer rollers (105) inside, and symmetrically distributed motors (106) are arranged on the outside of the impact box (103). The output shaft of the motor (106) and the hammer rollers (105) are fixed by couplings.

6. The impact roller crusher as described in claim 1, characterized in that: The impact box (103) has a mesh screen one (107) at the bottom inside, and the roller box (102) has a mesh screen two (108) at the bottom inside.

7. The impact roller crusher as described in claim 6, characterized in that: Both the first mesh (107) and the second mesh (108) are made of composite ceramic materials.