Porcelain aluminum plate positioning device
By combining a drive motor, forward and reverse screws, electric push rods, and pressure sensors, the positioning accuracy problem of the ceramic-coated aluminum plate positioning device was solved, achieving high-precision aluminum plate positioning and continuous processing, and reducing the scrap rate.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-10
- Publication Date
- 2026-04-14
AI Technical Summary
Currently, the positioning device for ceramic-coated aluminum plates has significant positioning deviations in the vertical direction and rotation angle, resulting in insufficient processing accuracy and a high scrap rate.
The system employs a drive motor to power forward and reverse screws for precise horizontal positioning, combined with an electric push rod and pressure sensor for vertical positioning. An electric hydraulic telescopic rod and an angle adjustment motor work together to adjust the tilt and rotation angle of the aluminum plate, and a backup power supply is provided to ensure the continuity of the positioning operation.
It achieves high-precision positioning of aluminum plates, reduces processing errors, lowers scrap rates, ensures processing continuity, and avoids positioning failures caused by power outages.
Smart Images

Figure CN224114283U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a positioning device for porcelain-coated aluminum plates, belonging to the field of porcelain-coated aluminum plates. Background Technology
[0002] Porcelain-coated aluminum panels are composite decorative panels made by spraying porcelain coating onto metal materials such as aluminum or aluminum alloys and then drying and hardening them. Through sol-gel technology, inorganic and organic materials of nanoscale domains are combined, overcoming the defects of traditional porcelain materials such as high brittleness and insufficient toughness. They have the characteristics of high hardness, high wear resistance, green environmental protection, and A1-level non-combustible properties, and are increasingly widely used in modern architectural culture and architectural art.
[0003] Current positioning devices for ceramic-coated aluminum plates often suffer from high positioning errors due to limitations in mechanical structure precision, with more pronounced deviations in the vertical direction and rotation angle. This makes it difficult to achieve high-precision process requirements in subsequent processing steps such as surface coating and pattern printing, resulting in a high scrap rate. To address these issues, we propose a positioning device for ceramic-coated aluminum plates. Utility Model Content
[0004] To address the aforementioned problems, this utility model provides a positioning device for ceramic-coated aluminum plates, the specific technical solution of which is as follows:
[0005] A positioning device for ceramic-coated aluminum plates includes a support base, two support legs connected to the bottom surface of the support base, an adjustment seat connected to the upper surface of the support base, a touch panel connected to the left side of the adjustment seat, a master control switch embedded in the left side of the adjustment seat, a mounting frame connected to the bottom surface of the support base, a backup power supply connected to the inner wall of the mounting frame, and a drive component connected to the right side of the adjustment seat.
[0006] Preferably, the upper surface of the adjusting seat is provided with a limiting slide groove, and the upper surface of the adjusting seat is provided with two auxiliary slide grooves. The inner wall of the limiting slide groove is engaged with a positive and negative screw, and the outer surface of the positive and negative screw is threaded with two screw blocks.
[0007] Preferably, the driving component includes a protective cover connected to the adjusting seat, a drive motor connected to the inner wall of the protective cover, the output end of the drive motor passing through the protective cover and the adjusting seat in sequence and extending into the interior of the limiting slide groove, and the output end of the drive motor being connected to a positive and negative screw.
[0008] Preferably, each screw block has an adapter plate connected to its upper surface, an auxiliary slider connected to the bottom surface of each adapter plate, an auxiliary slider slidably connected to an auxiliary groove, and an angle adjustment component above each adapter plate.
[0009] Preferably, each angle adjusting component has two electro-hydraulic telescopic rods connected to its bottom surface, and the bottom surface of each set of electro-hydraulic telescopic rods is connected to the adapter plate. An angle adjusting motor is embedded on the side of each angle adjusting component that is far apart from each other. Two U-shaped seats are snapped onto the outer surface of each angle adjusting motor, and the outer surface of each U-shaped seat is snapped onto the inner wall of the angle adjusting component.
[0010] Preferably, the input ends of both angle adjustment motors pass through the angle adjustment component and extend to the top of the adjustment seat. An adapter sleeve is connected to one side of each angle adjustment motor that is close to each other. A bottom positioning plate is connected to one side of each adapter sleeve that is close to each other. An upper positioning plate is provided above each bottom positioning plate. Two sets of mounting blocks are connected to the outer surface of each bottom positioning plate and the upper surface of each upper positioning plate. An electric push rod is connected to one side of each set of mounting blocks that is close to each other. A pressure sensor is connected to the bottom surface of each upper positioning plate.
[0011] Compared with the prior art, the present invention has the following beneficial effects:
[0012] This ceramic-coated aluminum plate positioning device uses a drive motor to move forward and reverse screws precisely, achieving accurate horizontal positioning. Vertically, an electric push rod combined with a pressure sensor uses a preset pressure value to complete the vertical positioning and clamping of the aluminum plate, ensuring its vertical positioning accuracy and preventing displacement deviations during processing. For angle adjustment, an electric hydraulic telescopic rod, in conjunction with an angle adjustment motor, can initially adjust the aluminum plate's tilt angle and precisely control its rotation angle on the horizontal plane, comprehensively meeting the stringent requirements of complex processing for aluminum plate positioning angles. The device also features a backup power supply, automatically powering key components in the event of an external power outage, ensuring uninterrupted positioning and preventing positioning failures due to power outages. This effectively guarantees processing continuity, reduces economic losses caused by malfunctions, and provides reliable support for ceramic-coated aluminum plate processing. Attached Figure Description
[0013] Figure 1 A three-dimensional structural diagram of the positioning device for ceramic-coated aluminum plates.
[0014] Figure 2 A top-view three-dimensional structural diagram of the positioning device for ceramic-coated aluminum plates.
[0015] Figure 3 This is a three-dimensional structural diagram of the drive motor in the positioning device for ceramic-coated aluminum plates.
[0016] Figure 4 A rear-view three-dimensional structural diagram of the positioning device for ceramic-coated aluminum plates.
[0017] Figure Descriptions: 1. Support base; 2. Support leg; 3. Adjustable base; 301. Limiting slide groove; 302. Auxiliary slide groove; 303. Screw block; 304. Positive and negative screws; 305. Adapter plate; 306. Auxiliary slider; 4. Angle adjustment component; 401. Electro-hydraulic telescopic rod; 402. Angle adjustment motor; 403. U-shaped seat; 404. Adapter sleeve; 405. Bottom positioning plate; 406. Upper positioning plate; 407. Mounting block; 408. Electric push rod; 409. Pressure sensor; 5. Driving component; 501. Protective cover; 502. Drive motor; 6. Mounting frame; 7. Backup power supply; 8. Touch panel; 9. Master control switch. Detailed Implementation
[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] Please see Figure 1-4In this utility model, a positioning device for ceramic-coated aluminum plates includes a support base 1. Two support legs 2 are connected to the bottom surface of the support base 1. An adjusting seat 3 is connected to the upper surface of the support base 1. A touch panel 8 is connected to the left side of the adjusting seat 3, and a master control switch 9 is embedded in the left side of the adjusting seat 3. A mounting frame 6 is connected to the bottom surface of the support base 1, and a backup power supply 7 is connected to the inner wall of the mounting frame 6. A driving component 5 is connected to the right side of the adjusting seat 3. After a horizontal adjustment command is input to the touch panel 8, the drive motor 502 starts running, driving the positive and negative screws 304 to rotate within the limiting groove 301. Due to the special thread structure of the positive and negative screws 304, the two screw blocks 303 threadedly connected to them will rotate along the screw axis, facing opposite directions or in opposite directions depending on the motor rotation. The horizontal position adjustment is achieved by moving the aluminum plate. Then, the operator inputs a height adjustment command on the touch panel 8. The electric hydraulic telescopic rod 401 extends or shortens according to the command, driving the angle adjustment component 4 to rise or fall, thereby initially adjusting the tilt angle of the aluminum plate. After placing the ceramic-coated aluminum plate on the bottom positioning plate 405, the operator inputs a clamping command on the touch panel 8. The electric push rod 408 extends and pushes the upper positioning plate 406 downward. When the pressure sensor 409 detects that the upper positioning plate 406 is in contact with the aluminum plate and the pressure reaches the preset value, the electric push rod 408 stops moving, completing the vertical positioning and clamping of the aluminum plate. This ensures the vertical positioning accuracy of the aluminum plate and avoids displacement deviation during processing.
[0021] The upper surface of the adjusting seat 3 has a limiting groove 301 and two auxiliary grooves 302. A positive and negative screw 304 is engaged with the inner wall of the limiting groove 301. Two screw blocks 303 are threaded onto the outer surface of the positive and negative screw 304. By cooperating with the screw blocks 303, the positive and negative screw 304 can drive the angle adjusting component 4 to move closer and further apart. The driving component 5 includes a protective cover 501 connected to the adjusting seat 3. A drive motor 502 is connected to the inner wall of the protective cover 501. The output end of the drive motor 502 passes through the protective cover 501 and the adjusting seat 3. The seat 3 extends into the interior of the limiting slide groove 301. The output end of the drive motor 502 is connected to the positive and negative screws 304. The drive motor 502 can drive the positive and negative screws 304 to rotate. The upper surface of each screw block 303 is connected to the adapter plate 305. The bottom surface of each adapter plate 305 is connected to the auxiliary slider 306. Each auxiliary slider 306 is slidably connected to the auxiliary slide groove 302. An angle adjustment component 4 is provided above each adapter plate 305. The structural stability of the equipment can be improved by using the auxiliary slider 306.
[0022] Each angle adjusting component 4 has two electro-hydraulic telescopic rods 401 connected to its bottom surface. The bottom surface of each set of electro-hydraulic telescopic rods 401 is connected to the adapter plate 305. An angle adjusting motor 402 is embedded in the side of each angle adjusting component 4 that is far apart from each other. Two U-shaped seats 403 are snapped onto the outer surface of each angle adjusting motor 402. The outer surface of each U-shaped seat 403 is snapped onto the inner wall of the angle adjusting component 4. The U-shaped seats 403 can limit and fix the angle adjusting motor 402. The input ends of the two angle adjusting motors 402 pass through the angle adjusting component 4 and extend to the top of the adjusting base 3. The sides of the two angle adjusting motors 402 that are close to each other are connected to adapter sleeves 404. Each adapter sleeve 404... Each of the four sets of aluminum plates 404 has a bottom positioning plate 405 connected to one side of each other. Each bottom positioning plate 405 has an upper positioning plate 406 above it. Two sets of mounting blocks 407 are connected to the outer surface of each bottom positioning plate 405 and the upper surface of the upper positioning plate 406. Each set of mounting blocks 407 has an electric push rod 408 connected to one side of each other. Each upper positioning plate 406 has a pressure sensor 409 connected to the bottom surface. The pressure sensor 409 can detect the pressure when the upper positioning plate 406 contacts the aluminum plate. When the pressure reaches the preset value, the electric push rod 408 stops moving. This ensures that the aluminum plate is stably clamped while avoiding damage to the surface of the aluminum plate or deformation of the aluminum plate due to excessive clamping force, thus ensuring the quality and processing accuracy of the aluminum plate.
[0023] The working principle of this utility model is as follows:
[0024] When in use, the device is powered on by turning on the main control switch 9. The touch panel 8 then lights up, displaying the operation interface. The operator can input various control commands and parameters through this interface. After inputting a horizontal adjustment command on the touch panel 8, the drive motor 502 starts running, causing the positive and negative screws 304 to rotate within the limit slide groove 301. Due to the special thread structure of the positive and negative screws 304, the two screw blocks 303 threadedly connected to them will move in opposite directions along the screw axis according to the motor rotation, achieving horizontal position adjustment. Then, the operator can adjust the position on the touch panel... When the height adjustment command is input on the touch panel 8, the electric hydraulic telescopic rod 401 extends or shortens according to the command, driving the angle adjustment component 4 to rise or fall, thereby initially adjusting the tilt angle of the aluminum plate. Then, after the ceramic-coated aluminum plate is placed on the bottom positioning plate 405, the operator inputs a clamping command on the touch panel 8, the electric push rod 408 extends, and pushes the upper positioning plate 406 downward. When the pressure sensor 409 detects that the upper positioning plate 406 is in contact with the aluminum plate and the pressure reaches the preset value, the electric push rod 408 stops moving, completing the vertical positioning and clamping of the aluminum plate.
[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0026] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
[0027] The technical principles of this utility model have been described above with reference to specific embodiments. These descriptions are merely for explaining the principles of this utility model and should not be construed as limiting the scope of protection of this utility model in any way. Based on this explanation, those skilled in the art can readily conceive of other specific embodiments of this utility model without inventive effort, and these embodiments will all fall within the protection scope of the claims of this utility model.
Claims
1. A positioning device for ceramic-coated aluminum plates, characterized in that: Includes a support base (1), the bottom surface of which is connected to two support legs (2), the upper surface of which is connected to an adjusting seat (3), the upper surface of which is provided with a limiting groove (301), the upper surface of which is provided with two auxiliary grooves (302), the inner wall of which is fitted with a positive and negative screw (304), the outer surface of which is threaded with two screw blocks (303), the upper surface of which is connected with an adapter plate (305), each Each of the adapter plates (305) has an auxiliary slider (306) connected to its bottom surface. Each auxiliary slider (306) is slidably connected to an auxiliary slide groove (302). Each adapter plate (305) has an angle adjustment component (4) above it. The left side of the adjustment seat (3) is connected to a touch panel (8). The left side of the adjustment seat (3) is inlaid with a master control switch (9). The bottom surface of the support seat (1) is connected to a mounting frame (6). The inner wall of the mounting frame (6) is connected to a backup power supply (7). The right side of the adjustment seat (3) is connected to a drive component (5).
2. The ceramic-coated aluminum plate positioning device according to claim 1, characterized in that: The drive unit (5) includes a protective cover (501) connected to the adjustment seat (3). The inner wall of the protective cover (501) is connected to a drive motor (502). The output end of the drive motor (502) passes through the protective cover (501) and the adjustment seat (3) in sequence and extends into the interior of the limiting slide groove (301). The output end of the drive motor (502) is connected to the positive and negative screws (304).
3. The ceramic-coated aluminum plate positioning device according to claim 1, characterized in that: Each angle adjustment component (4) has two electric hydraulic telescopic rods (401) connected to its bottom surface. The bottom surface of each set of electric hydraulic telescopic rods (401) is connected to the adapter plate (305). An angle adjustment motor (402) is embedded on the side of each angle adjustment component (4) that is far apart from each other. Two U-shaped seats (403) are snapped onto the outer surface of each angle adjustment motor (402). The outer surface of each U-shaped seat (403) is snapped onto the inner wall of the angle adjustment component (4).
4. The ceramic-coated aluminum plate positioning device according to claim 3, characterized in that: The input ends of the two angle adjustment motors (402) pass through the angle adjustment component (4) and extend to the top of the adjustment seat (3). The two angle adjustment motors (402) are connected to an adapter sleeve (404) on their side facing each other. Each adapter sleeve (404) is connected to a bottom positioning plate (405) on its side facing each other. Each bottom positioning plate (405) is provided with an upper positioning plate (406) on its upper side. Two sets of mounting blocks (407) are connected to the outer surface of each bottom positioning plate (405) and the upper surface of the upper positioning plate (406). Each set of mounting blocks (407) is connected to an electric push rod (408) on its side facing each other. Each upper positioning plate (406) is connected to a pressure sensor (409) on its bottom surface.