Mixed material aggregate low-damage separation device

By introducing replaceable screen plates and pulse cleaning components into the mixed material collection and separation device, the problems of device clogging and non-adjustable screening grades have been solved, enabling rapid replacement and efficient cleaning, and improving the applicability and energy efficiency of the device.

CN224114506UActive Publication Date: 2026-04-14NANTONG JIANSHE CONCRETE CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-06
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing mixed material collection and separation devices are prone to clogging, cannot switch screening grades, and cannot adapt to different recycling standards, resulting in increased energy consumption and damage.

Method used

A low-damage separation device for mixed aggregates was designed, comprising a replaceable screen plate and a pulse cleaning assembly. The screen plate can be replaced through a support frame and threaded connection, and dust is cleaned by a pulse solenoid valve and an air nozzle to avoid clogging.

Benefits of technology

It enables rapid replacement and efficient cleaning of the sieve plates, adapts to different filtration needs, reduces energy consumption and damage, and improves the applicability and reliability of the device.

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Abstract

The utility model relates to the technical field of separation devices, and discloses a mixture aggregate low-damage separation device which comprises a separation device body internally provided with two sieve plates and further comprises a replacement assembly arranged on one side of the separation device body and used for replacing the sieve plates. The replacement assembly comprises two first fixing holes, the two first fixing holes are formed in one side of the separation device, supporting frames are movably connected into the first fixing holes in a sleeved mode, and the separation device, the sieve plate, the first fixing holes, the supporting frames, first threaded holes and threaded grooves are used in cooperation; the effect of replacing the sieve plates is achieved, the sieve plates are replaced by detaching the supporting frame, pulling out and detaching the sieve plates from the interior of the supporting groove, inserting the sieve plates with other filtering apertures into the supporting groove and installing the separating device, the requirements of different filtering apertures are met, different recycling standards are adapted, and the practicability is high.
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Description

Technical Field

[0001] This utility model relates to the field of separation device technology, and in particular to a low-damage separation device for mixed material collection. Background Technology

[0002] Asphalt pavement recycling technology is a complete process that involves milling, crushing, and screening old asphalt pavement that needs to be repaired or abandoned, and then mixing it with recycling agents, new asphalt, and new aggregates in a certain proportion to form a mixture that meets certain road performance requirements before repaving it onto the road surface. The utilization of new materials and the on-site paving and compaction process are basically the same in this process. The main difference lies in the recycling and treatment process of the old materials.

[0003] An existing low-damage separation device for waste asphalt mixture aggregates (Announcement No.: CN110106770B) has at least the following drawbacks:

[0004] In the aforementioned patent, microwave heating is used to achieve uniform softening and reduce asphalt aging. Multi-stage cutting and screening process design reduces repeated damage, and screw conveyor circulation of substandard materials reduces manual intervention. However, the vibrating screen is prone to clogging, repeated circulation increases energy consumption, and the screening grade cannot be switched, making it unable to adapt to different recycling standards. Therefore, it is necessary to propose a low-damage separation device for mixed aggregates to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a low-damage separation device for mixed aggregates.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A low-damage separation device for mixed aggregates includes a separation device with two screen plates inside. It also includes a replacement component located on one side of the separation device for replacing the screen plates. The replacement component includes two first fixing holes, each located on one side of the separation device. A support frame is movably fitted inside each of the first fixing holes. Support grooves are formed on both sides of the support frame, and these grooves are movably fitted with the screen plates. Two threaded grooves are formed on one side of the screen plates, and two first threaded holes are formed on one side of the support frame. A first threaded post is threadedly connected to the inner circular wall of each threaded hole, and the first threaded post is threadedly connected to the threaded groove. Finally, a cleaning component is provided for cleaning dust adhering to the screen plates.

[0008] As a further embodiment of this utility model, the cleaning component includes: a second fixing hole, which is opened on one side of the support frame; an air jet pipe is fixedly sleeved on the inner circular wall of the support frame; a plurality of first circular through holes are opened on the outside of the air jet pipe; an air nozzle is fixedly sleeved on the inner circular wall of the first circular through holes; two third fixing holes are opened on one side of the separation device; the third fixing holes are movably sleeved with the air jet pipe; a pulse solenoid valve is fixedly sleeved on the outer circular wall of the air jet pipe; and a pulse controller is fixedly installed on one side of the separation device; the pulse controller is electrically connected to the pulse solenoid valve.

[0009] As a further embodiment of this utility model, a second threaded hole is provided on one side of the support frame, and two second threaded posts are fixedly installed on one side of the separation device. The second threaded posts are movably sleeved with the second threaded hole, and a threaded tube is threadedly connected to the outer circular wall surface of the second threaded posts.

[0010] As a further embodiment of this invention, a sealing gasket is fixedly installed on one side of the support frame.

[0011] As a further embodiment of this utility model, a first support plate is fixedly installed on both sides of the interior of the separation device, and a screw support plate is fixedly sleeved inside the separation device. The first support plate is fixedly installed on both sides of the screw support plate.

[0012] As a further embodiment of this utility model, a reinforcing rib is fixedly installed on the bottom surface of the support frame, and the reinforcing rib is fixedly installed with the jet pipe.

[0013] As a further embodiment of this utility model, a handle is fixedly installed on one side of the support frame.

[0014] As a further embodiment of this utility model, a vibration motor is fixedly installed on both sides of the separation device, and a PLC controller is fixedly installed on one side of the separation device. The PLC controller is electrically connected to the vibration motor and the pulse controller.

[0015] Compared with the prior art, the present invention has the following beneficial effects:

[0016] 1. By using the separation device, sieve plate, first fixing hole, support frame, first threaded hole and threaded groove in cooperation, the sieve plate can be replaced. By removing the support frame and pulling the sieve plate out of the support groove, inserting a sieve plate with other filter aperture into the support groove and installing it into the separation device, the sieve plate can be replaced, meeting the requirements of different filter apertures, adapting to different recycling standards, and is highly practical.

[0017] 2. The pulse solenoid valve is connected to the air pump cylinder outlet pipe. The pulse controller controls the pulse solenoid valve to introduce air into the jet pipe. High-pressure gas is ejected through the jet nozzle. Several jet nozzles are set at an angle so that the high-pressure pulse airflow is sprayed onto the screen plate to clean the attached dust, avoid clogging problems, and facilitate use. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of a low-damage separation device for mixed material collection proposed in this utility model;

[0019] Figure 2 This is a schematic diagram of the separation device structure of a low-damage separation device for mixed aggregates proposed in this utility model;

[0020] Figure 3 for Figure 2 A partial structural diagram of A in the middle;

[0021] Figure 4 for Figure 2 A schematic diagram of the partial structure of B in the diagram;

[0022] Figure 5 This is a schematic diagram of the reinforcing rib structure of a low-damage separation device for mixed aggregates proposed in this utility model;

[0023] Figure 6 This is a schematic diagram of the screw support plate structure of a low-damage separation device for mixed aggregates proposed in this utility model.

[0024] In the diagram: 1. Separation device; 2. Screen plate; 3. First fixing hole; 4. Support frame; 5. First threaded hole; 6. Threaded groove; 7. First threaded post; 8. Support groove; 9. Second fixing hole; 10. Jet pipe; 11. Jet nozzle; 12. Third fixing hole; 13. Second threaded post; 14. Threaded pipe; 15. Second threaded hole; 16. Sealing gasket; 17. Pulse solenoid valve; 18. First support plate; 19. Reinforcing rib; 20. Handle; 21. Screw support plate; 22. Vibration motor. Detailed Implementation

[0025] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.

[0026] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. In addition, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0027] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0028] Reference Figures 1-6 A low-damage separation device for aggregate mixtures includes a separation device 1, which is the same as the separation device in the reference document. This solution is an improvement on the reference document. In this document, uniform softening is achieved by microwave heating to reduce asphalt aging, the aggregate breakage rate is reduced by elastic extrusion of rubber crushing teeth, and repeated damage is reduced by multi-stage cutting and screening process design, which is the same as the prior art and will not be described again. The separation device 1 is provided with two screen plates 2 inside, and also includes a replacement component. The replacement component is located on one side of the separation device 1 and is used to replace the screen plates 2. The replacement component includes: two first fixing holes 3, both of which are opened on one side of the separation device 1. A support frame 4 is movably sleeved inside the first fixing holes 3. Support grooves 8 are opened on both sides of the inside of the support frame 4. The support grooves 8 are movably sleeved with the screen plates 2. Two threaded grooves 6 are opened on one side of the screen plate 2, and two first threaded holes 5 are opened on one side of the support frame 4. The inner circular wall of the first threaded hole 5 is threaded with a first threaded post 7. The first threaded post 7 is threadedly connected to the threaded groove 6. A cleaning component is used to clean the dust adhering to the screen plates 2.

[0029] When in use, if the aperture of the sieve plate 2 does not meet the filtration requirements, the sieve plate 2 needs to be replaced: unscrew the threaded tube 14 from the outside of the second threaded post 13, manually pull the handle 20 to pull the support frame 4 out from the inside of the first fixing hole 3, then unscrew the first threaded post 7 from the inside of the first threaded hole 5 and the threaded groove 6 to release the fixation of the sieve plate 2, pull the sieve plate 2 out from the inside of the support groove 8, insert a sieve plate 2 with other filtration apertures into the inside of the support groove 8 and install it into the separation device 1 to complete the replacement of the sieve plate 2, meet the requirements of different filtration apertures, and is highly practical.

[0030] In this embodiment, the cleaning component includes: a second fixing hole 9, which is located on one side of the support frame 4; a jet pipe 10 is fixedly fitted onto the inner circular wall of the support frame 4; several first circular through holes are provided on the outside of the jet pipe 10; jet nozzles 11 are fixedly fitted onto the inner circular wall of the first circular through holes; two third fixing holes 12 are provided on one side of the separation device 1, which are movably fitted onto the jet pipe 10; a pulse solenoid valve 17 is fixedly fitted onto the outer circular wall of the jet pipe 10; a pulse controller is fixedly installed on one side of the separation device 1, and the pulse controller is electrically connected to the pulse solenoid valve 17; a second threaded hole 15 is provided on one side of the support frame 4; two second threaded posts 13 are fixedly installed on one side of the separation device 1, which are movably fitted onto the second threaded hole 15; and a threaded tube 14 is threadedly connected to the outer circular wall of the second threaded post 13.

[0031] In use, the pulse solenoid valve 17 is connected to the air outlet pipe of the air pump cylinder. The pulse controller controls the pulse solenoid valve 17 to introduce air into the jet pipe 10. High-pressure gas is ejected through the jet nozzle 11. Several jet nozzles 11 are set at an angle, so that the high-pressure pulse airflow is sprayed onto the screen plate 2 to clean the attached dust, avoid clogging problems, and facilitate use.

[0032] In this embodiment, a sealing gasket 16 is fixedly installed on one side of the support frame 4, and first support plates 18 are fixedly installed on both sides of the interior of the separation device 1. A screw support plate 21 is fixedly sleeved inside the separation device 1, and first support plates 18 are fixedly installed on both sides of the screw support plate 21. A reinforcing rib 19 is fixedly installed on the bottom surface of the support frame 4, and the reinforcing rib 19 is fixedly installed with the jet pipe 10. A handle 20 is fixedly installed on one side of the support frame 4, and vibration motors 22 are fixedly installed on both sides of the separation device 1. A PLC controller is fixedly installed on one side of the separation device 1, and the PLC controller is electrically connected to the vibration motor 22 and the pulse controller.

[0033] In use, the end of the jet pipe 10 is reinforced and fixed by the reinforcing rib 19, and the sealing effect between the support frame 4 and the separation device 1 is improved by the sealing gasket 16.

[0034] As can be seen from the above description, the embodiments of this utility model achieve the following technical effects:

[0035] When the user operates the separation device 1, the asphalt mixture produced by the separation device 1 falls onto the top surface of the screen plate 2. By activating the screw support plate 21, the separation device 1, support frame 4, and screen plate 2 are vibrated, and the screen plate 2 is used for filtration. When the aperture of the screen plate 2 does not meet the filtration requirements, the screen plate 2 needs to be replaced: unscrew the threaded tube 14 from the outside of the second threaded post 13, manually pull the handle 20 to pull the support frame 4 out from the first fixing hole 3, then unscrew the first threaded post 7 from the first threaded hole 5 and threaded groove 6 to release the fixation of the screen plate 2, pull the screen plate 2 out from the support groove 8, insert a screen plate 2 with other filtration aperture into the support groove 8 and install it into the separation device 1 to complete the replacement of the screen plate 2, meet the requirements of different filtration apertures, and is highly practical.

[0036] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A low-damage separation device for mixed aggregates, comprising a separation device (1), wherein the separation device (1) is internally provided with two sieve plates (2), characterized in that, Also includes: Replacement component, the replacement component is set on one side of the separation device (1) for replacing the sieve plate (2), the replacement component includes: two first fixing holes (3), both first fixing holes (3) are opened on one side of the separation device (1), a support frame (4) is movably sleeved inside the first fixing hole (3), support grooves (8) are respectively opened on both sides of the inside of the support frame (4), the support grooves (8) are movably sleeved with the sieve plate (2), two threaded grooves (6) are opened on one side of the sieve plate (2), two first threaded holes (5) are opened on one side of the support frame (4), a first threaded post (7) is threadedly connected to the inner circular wall of the first threaded hole (5), and the first threaded post (7) is threadedly connected to the threaded groove (6); A cleaning component is used to clean dust adhering to the sieve plate (2).

2. The low-damage separation device for mixed aggregates according to claim 1, characterized in that, The cleaning assembly includes: a second fixing hole (9), which is opened on one side of the support frame (4). A jet pipe (10) is fixedly sleeved on the inner circular wall of the support frame (4). Several first circular through holes are opened on the outside of the jet pipe (10). A jet nozzle (11) is fixedly sleeved on the inner circular wall of the first circular through hole. Two third fixing holes (12) are opened on one side of the separation device (1). The third fixing holes (12) are movably sleeved with the jet pipe (10). A pulse solenoid valve (17) is fixedly sleeved on the outer circular wall of the jet pipe (10). A pulse controller is fixedly installed on one side of the separation device (1). The pulse controller is electrically connected to the pulse solenoid valve (17).

3. The low-damage separation device for mixed aggregates according to claim 1, characterized in that, The support frame (4) has a second threaded hole (15) on one side, and two second threaded columns (13) are fixedly installed on one side of the separation device (1). The second threaded column (13) is movably connected to the second threaded hole (15), and the outer circular wall of the second threaded column (13) is threaded with a threaded tube (14).

4. The low-damage separation device for mixed aggregates according to claim 1, characterized in that, A sealing gasket (16) is fixedly installed on one side of the support frame (4).

5. The low-damage separation device for mixed aggregates according to claim 1, characterized in that, The separation device (1) has a first support plate (18) fixedly installed on both sides inside. The separation device (1) has a screw support plate (21) fixedly sleeved inside. The first support plate (18) is fixedly installed on both sides of the screw support plate (21).

6. The low-damage separation device for mixed aggregates according to claim 2, characterized in that, The bottom surface of the support frame (4) is fixedly equipped with a reinforcing rib (19), and the reinforcing rib (19) is fixedly installed with the jet pipe (10).

7. The low-damage separation device for mixed aggregates according to claim 1, characterized in that, A handle (20) is fixedly installed on one side of the support frame (4).

8. The low-damage separation device for mixed aggregates according to claim 2, characterized in that, Vibration motors (22) are fixedly installed on both sides of the separation device (1), and a PLC controller is fixedly installed on one side of the separation device (1). The PLC controller is electrically connected to the vibration motors (22) and the pulse controller.

Citation Information

Patent Citations

  • A low-damage separation device for waste asphalt mixture aggregates

    CN110106770B