Efficient product detection equipment

Abstract

The utility model discloses a high-efficiency product detection equipment, including: a detection frame, a feeding mechanism, a turnover mechanism, at least one detection mechanism and a blanking mechanism, the feeding mechanism, the turnover mechanism, the at least one detection mechanism and the blanking mechanism are all arranged on the detection frame, the turnover mechanism is arranged behind the feeding mechanism, and the blanking mechanism is arranged behind the detection mechanism. The discharging mechanism is arranged behind the detection mechanism, and the turnover mechanism is matched with the detection mechanism. According to the efficient product detection equipment, the structure of the detection equipment is optimized, and the feeding mechanism, the overturning mechanism and the discharging mechanism are matched with one another, so that automation of feeding, overturning and discharging can be achieved, the detection efficiency is improved, and the problem that the workload of workers is large is well solved.

Description

Technical Field

[0001] This utility model belongs to the field of manufacturing, and specifically relates to a high-efficiency product testing equipment. Background Technology

[0002] After the heat sink is cut, it needs to be inspected. It needs to be inspected twice. Currently, most of the existing technologies involve manual loading, flipping, and transportation. The whole process takes a lot of time. Moreover, it is difficult to grasp the accuracy of the position during manual operation, which will affect the accuracy of the inspection position of the inspection agency.

[0003] Even though some systems employ automated feeding, they mostly only inspect one product at a time, resulting in low efficiency. Therefore, existing technologies still need improvement. Utility Model Content

[0004] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide a high-efficiency product testing equipment with a simple structure, reasonable design, easy production, high degree of automation, reduced manual labor, and improved work efficiency.

[0005] Technical Solution: To achieve the above objectives, this utility model provides a high-efficiency product testing equipment, comprising: a testing frame, a feeding mechanism, a tilting mechanism, at least one testing mechanism, and a discharging mechanism. The feeding mechanism, tilting mechanism, at least one testing mechanism, and discharging mechanism are all mounted on the testing frame. The tilting mechanism is located behind the feeding mechanism, and the discharging mechanism is located behind the testing mechanism. The tilting mechanism cooperates with the testing mechanism. This high-efficiency product testing equipment, through optimized structure and the coordinated operation of the feeding, tilting, and discharging mechanisms, automates the feeding, tilting, and discharging processes, improving testing efficiency and effectively solving the problem of heavy workload for operators.

[0006] The feeding mechanism includes a first horizontal moving module, a first vertical moving module, and a tooling placement frame. The first horizontal moving module is set on the worktable of the inspection frame. A set of slide rails is provided on both sides of the first horizontal moving module. The first vertical moving module is movably connected to the first horizontal moving module through a set of sliders below, and the two sides are slidably connected to the corresponding slide rails through sliders.

[0007] The tooling placement rack is movably connected to the first longitudinal moving module via a slider. The first horizontal moving module and the first longitudinal moving module allow for adaptive adjustment of the product position according to the position of the detection mechanism, while the slide rails improve the stability of product transportation.

[0008] In addition, it includes a testing carrier with at least one product placement station. The testing carrier enables batch testing of products, improving its testing efficiency.

[0009] Preferably, the flipping mechanism includes a set of mounting seats, a flipping mounting frame, a lifting drive mechanism, and a flipping component. The mounting seats are arranged opposite each other on the worktable, and a set of guide columns are provided between the two mounting seats. The flipping mounting frame is arranged above the mounting seats and is connected to the guide columns through a set of bushings. The lifting drive mechanism is arranged on the worktable, and its output end is connected to the flipping mounting frame. The flipping component is arranged on the flipping mounting frame.

[0010] Furthermore, the flipping assembly includes a set of flipping mounting bases, a flipping drive motor, and a flipping frame. The flipping mounting bases are positioned opposite each other on the flipping mounting frame. The flipping mounting bases are equipped with rotating connectors. Both ends of the flipping frame are connected to corresponding connectors. The flipping drive motor is mounted on one side of the flipping mounting base, and its output end is connected to the rotating connector on that side. The flipping frame is equipped with a set of suction cups. This flipping mechanism allows for the flipping of products according to actual needs, thus achieving automation.

[0011] More preferably, the feeding mechanism includes a feeding transfer device and a feeding conveyor device, which are mounted on a workbench and cooperate with the feeding transfer device and the flipping mechanism.

[0012] In addition, the material feeding and transplanting device includes a set of mounting columns, a transplanting mounting frame, a transplanting position adjustment module, and a transplanting component. The mounting columns are set on the workbench, the transplanting mounting frame is connected to the mounting columns through connectors, the transplanting position adjustment module is set on the transplanting mounting frame, and the transplanting component is movably connected to the transplanting position adjustment module through a sliding block.

[0013] Further optimization includes two detection mechanisms: a first detection mechanism and a second detection mechanism. The first detection mechanism is located in front of the flipping mechanism and cooperates with the feeding mechanism. The second detection mechanism is located on the workbench and cooperates with the unloading and transfer device.

[0014] Preferably, the detection mechanism is a visual inspection mechanism. The use of a visual inspection mechanism can effectively improve the accuracy of its detection.

[0015] As can be seen from the above technical solution, this utility model has the following beneficial effects:

[0016] 1. The high-efficiency product testing equipment described in this utility model optimizes the structure of the testing equipment and achieves automated feeding, flipping and unloading through the cooperation of the feeding mechanism, the flipping mechanism and the unloading mechanism, thereby improving its testing efficiency and effectively solving the problem of heavy workload for staff.

[0017] 2. The first horizontal moving module and the first vertical moving module in the feeding mechanism enable it to adaptively adjust the position of the product according to the position of the detection mechanism. At the same time, the slide rail can improve the stability of product transportation.

[0018] 3. The feeding and transferring device picks up and places the detection carrier to the corresponding detection position to ensure positional accuracy and measurement stability. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of the high-efficiency product testing equipment described in this utility model;

[0020] Figure 2 This is a partial schematic diagram of the feeding mechanism in this utility model;

[0021] Figure 3 This is a schematic diagram of the flipping mechanism in this utility model;

[0022] Figure 4 This is a schematic diagram of the material feeding and transferring device of this utility model;

[0023] In the figure: feeding mechanism 31, flipping mechanism 32, detection mechanism 33, unloading mechanism 34, first horizontal moving module 311, first longitudinal moving module 312, tooling placement rack 313, mounting base 321, flipping mounting rack 322, lifting drive mechanism 323 and flipping assembly 324, flipping mounting base 3241, flipping drive motor 3242, flipping frame 3243, rotating connector 3244, unloading and transplanting device 341, unloading and transfer device 342, mounting column 3411, transplanting mounting rack 3412, transplanting position adjustment module 3413, transplanting assembly 3414, detection carrier 35. Detailed Implementation

[0024] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. Example

[0025] like Figure 1A high-efficiency product testing device as shown in the figure includes: a testing frame, a feeding mechanism 31, a flipping mechanism 32, at least one testing mechanism 33, and a discharging mechanism 34. The feeding mechanism 31, the flipping mechanism 32, at least one testing mechanism 33, and the discharging mechanism 34 are all mounted on the testing frame. The flipping mechanism 32 is located behind the feeding mechanism 31, and the discharging mechanism 34 is located behind the testing mechanism 33. The flipping mechanism 32 cooperates with the testing mechanism 33.

[0026] like Figure 3 The flipping mechanism 32 shown includes a set of mounting bases 321, a flipping mounting frame 322, a lifting drive mechanism 323, and a flipping assembly 324. The mounting bases 321 are disposed opposite each other on the worktable, and a set of guide columns are provided between the two mounting bases 321. The flipping mounting frame 322 is disposed above the mounting bases 321 and is connected to the guide columns through a set of bushings. The lifting drive mechanism 323 is disposed on the worktable, and its output end is connected to the flipping mounting frame 322. The flipping assembly 324 is disposed on the flipping mounting frame 322.

[0027] like Figure 3 The shown flip assembly 324 includes a set of flip mounting bases 3241, a flip drive motor 3242, and a flip frame 3243. The flip mounting bases 3241 are mounted opposite to the flip mounting frame 322. The flip mounting bases 3241 are provided with rotating connectors 3244. Both ends of the flip frame 3243 are connected to the corresponding connectors 3244. The flip drive motor 3242 is mounted on one side of the flip mounting base 3241, and its output end is connected to the rotating connector 3244 on one side. The flip frame 3243 is provided with a set of suction cups. It should be noted that the flip assembly 324 can rotate to a suitable flip component according to actual needs, as long as the flipping requirements are met.

[0028] like Figure 1 and Figure 4 The feeding mechanism 34 shown includes a feeding transfer device 341 and a feeding conveyor device 342. The feeding transfer device 341 and the feeding conveyor device 342 are mounted on the workbench, and the feeding transfer device 341 cooperates with the feeding conveyor device 342 and the flipping mechanism 32.

[0029] like Figure 1 The shown material feeding and transplanting device 341 includes a set of mounting columns 3411, a transplanting mounting frame 3412, a transplanting position adjustment module 3413, and a transplanting component 3414. The mounting columns 3411 are mounted on the workbench. The transplanting mounting frame 3412 is connected to the mounting columns 3411 via connectors. The transplanting position adjustment module 3413 is mounted on the transplanting mounting frame 3412. The transplanting component 3414 is movably connected to the transplanting position adjustment module 3413 via a sliding block.

[0030] Example 2

[0031] The high-efficiency product testing equipment described in this embodiment is the same as that in Embodiment 1, except that this embodiment includes two testing mechanisms 33, namely a first testing mechanism and a second testing mechanism. The first testing mechanism is located in front of the flipping mechanism 32 and cooperates with the feeding mechanism 31. The second testing mechanism is located on the workbench and cooperates with the unloading and transfer device 342.

[0032] like Figure 2 The feeding mechanism 31 shown includes a first horizontal moving module 311, a first vertical moving module 312, and a tooling placement rack 313. The first horizontal moving module 311 is mounted on the worktable of the inspection frame. A set of slide rails is provided on both sides of the first horizontal moving module 311. The first vertical moving module 312 is movably connected to the first horizontal moving module 311 below through a set of sliders, and its sides are slidably connected to the corresponding slide rails through sliders.

[0033] It also includes a testing carrier 35, which has at least one product placement station. Each product placement station has at least one placement position.

[0034] The tooling placement frame 313 is movably connected to the first longitudinal moving module 312 via a slider. The testing carrier 35 is mounted on the tooling placement frame 313.

[0035] The inspection mechanism 33 is a visual inspection mechanism. It is conceivable that other suitable inspection mechanisms can also be selected according to actual needs, as long as they can meet the inspection requirements.

[0036] like Figure 1 The working principle of the high-efficiency product testing equipment described in this embodiment is as follows:

[0037] First, the product to be inspected is placed on the inspection carrier 35 and transported to the first inspection station by the loading mechanism 31. After the product is inspected for the first time by the inspection mechanism 33, the loading mechanism 31 transports it to the front of the flipping station. The lifting drive mechanism 323 drives the flipping component 324 to move downward. The suction cup on the flipping frame 3243 will hold the inspection carrier 35. Then, the flipping drive motor 3242 drives the flipping frame 3243 to flip, flipping the inspection carrier 35. The transfer position adjustment module 3413 in the unloading and transfer device 341 drives the transfer component 3414 to move downward, transferring the inspection carrier 35 to the unloading and transfer device 342. The unloading and transfer device 342 transfers the product. During this process, when the product moves to the second inspection station, the inspection mechanism 33 at the second inspection station will inspect the product again. Defective products that have completed the inspection will be grabbed by the robot and placed in the defective product storage location. Good products will be transported to the designated location by the conveyor belt.

[0038] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements can be made without departing from the principle of the present utility model, and these improvements should also be considered within the protection scope of the present utility model.

Claims

1. A high-efficiency product testing device, characterized in that: include: The testing frame, the feeding mechanism (31), the flipping mechanism (32), at least one testing mechanism (33) and the unloading mechanism (34) are all located on the testing frame. The flipping mechanism (32) is located behind the feeding mechanism (31) and the unloading mechanism (34) is located behind the testing mechanism (33). The flipping mechanism (32) cooperates with the testing mechanism (33).

2. The high-efficiency product testing equipment according to claim 1, characterized in that: The feeding mechanism (31) includes a first horizontal moving module (311), a first vertical moving module (312), and a tooling placement rack (313). The first horizontal moving module (311) is located on the workbench of the inspection frame. A set of slide rails is provided on both sides of the first horizontal moving module (311). The first vertical moving module (312) is movably connected to the first horizontal moving module (311) through a set of sliders below, and the two sides are slidably connected to the corresponding slide rails through sliders. The tooling placement rack (313) is movably connected to the first longitudinal moving module (312) via a slider.

3. The high-efficiency product testing equipment according to claim 2, characterized in that: It also includes a testing carrier (35) having at least one product placement station.

4. The high-efficiency product testing equipment according to claim 1, characterized in that: The flipping mechanism (32) includes a set of mounting bases (321), a flipping mounting frame (322), a lifting drive mechanism (323), and a flipping component (324). The mounting bases (321) are arranged opposite each other on the worktable, and a set of guide columns are provided between the two mounting bases (321). The flipping mounting frame (322) is located above the mounting bases (321) and is connected to the guide columns through a set of bushings. The lifting drive mechanism (323) is located on the worktable, and its output end is connected to the flipping mounting frame (322). The flipping component (324) is located on the flipping mounting frame (322).

5. The high-efficiency product testing equipment according to claim 4, characterized in that: The flipping assembly (324) includes a set of flipping mounting bases (3241), a flipping drive motor (3242), and a flipping frame (3243). The flipping mounting bases (3241) are disposed opposite to the flipping mounting frame (322). The flipping mounting bases (3241) are provided with rotating connectors (3244). The two ends of the flipping frame (3243) are connected to the corresponding connectors (3244). The flipping drive motor (3242) is disposed on one side of the flipping mounting base (3241), and its output end is connected to the rotating connector (3244) on one side. The flipping frame (3243) is provided with a set of suction cups.

6. The high-efficiency product testing equipment according to claim 1, characterized in that: The feeding mechanism (34) includes a feeding transfer device (341) and a feeding conveyor device (342). The feeding transfer device (341) and the feeding conveyor device (342) are located on the workbench, and the feeding transfer device (341) cooperates with the feeding conveyor device (342) and the flipping mechanism (32).

7. The high-efficiency product testing equipment according to claim 6, characterized in that: The material feeding and transplanting device (341) includes a set of mounting columns (3411), a transplanting mounting frame (3412), a transplanting position adjustment module (3413), and a transplanting component (3414). The mounting columns (3411) are mounted on the workbench. The transplanting mounting frame (3412) is connected to the mounting columns (3411) through a connector. The transplanting position adjustment module (3413) is mounted on the transplanting mounting frame (3412). The transplanting component (3414) is movably connected to the transplanting position adjustment module (3413) through a sliding block.

8. The high-efficiency product testing equipment according to claim 1, characterized in that: It includes two detection mechanisms (33), namely a first detection mechanism and a second detection mechanism. The first detection mechanism is located in front of the flipping mechanism (32) and cooperates with the feeding mechanism (31). The second detection mechanism is located on the workbench and cooperates with the unloading and transfer device (342).

9. The high-efficiency product testing equipment according to claim 1, characterized in that: The inspection mechanism (33) adopts a visual inspection mechanism.

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