Automatic detection tray filling machine

Abstract

The utility model relates to the technical field of machining, in particular to an automatic detection tray filling machine which comprises a base, a pressing detector and a product feeding conveying belt are arranged on the base, a tray feeding conveying belt is arranged on one side under the pressing detector, a defective product collecting frame is arranged on one side of the tray feeding conveying belt, and the defective product collecting frame is arranged on the other side of the tray feeding conveying belt. A hollow conveying belt and two hydraulic rods are arranged between the defective product collecting frame and the tray feeding conveying belt, a conveying belt is arranged on the hydraulic rods, a product detection assembly is arranged between the tray feeding conveying belt and the product feeding conveying belt, and a grabbing robot is arranged on one side of the base. And qualified products and defective products can be conveyed and stored respectively, secondary sorting is not needed, time and labor are saved, and therefore the production efficiency is improved, and the labor cost is reduced.

Description

Technical Field

[0001] This utility model relates to the field of mechanical processing technology, and more specifically, to an automatic detection and loading machine. Background Technology

[0002] An automatic inspection and traying device is a piece of equipment used on automated production lines. It is mainly used for inspecting, sorting, and traying products. Its main structure includes a vision inspection system, sensor array, robotic arm, conveyor system, traying mechanism, and control system. Through these structures, the equipment can automatically detect the appearance, size, and defects of products, thereby improving production efficiency, ensuring product quality, reducing waste, and optimizing inventory management. Automatic inspection and traying devices are widely used in many industries such as pharmaceuticals, daily chemicals, food, and electronics. With the development of automation and intelligent technologies, this equipment will develop towards greater efficiency, accuracy, and intelligence.

[0003] For example, a Chinese patent disclosure describes an automatic detection and tray-loading device (application number: CN202322988698.X), comprising a first conveyor belt, a second conveyor belt, a monitoring screen, a camera, a tray-loading mechanism, and trays. The first and second conveyor belts are arranged in parallel. The monitoring screen and camera are mounted on the first conveyor belt. The tray-loading mechanism is positioned above the first and second conveyor belts. The trays are placed on the second conveyor belt, and a pushing mechanism is fixedly connected to the second conveyor belt. A parallel first guide rail is fixedly connected to a support frame. A horizontal plate is slidably connected to the first guide rail. A driving component is fixedly connected to the first guide rail. A second guide rail is provided on the horizontal plate. A gripping and releasing component slides on the second guide rail. The cylinder body of a moving cylinder is fixedly connected to the horizontal plate, and the free end of the piston rod of the moving cylinder is connected to the gripping and releasing component. This device solves the problem of low tray-loading efficiency and lack of detection for empty trays when products are manufactured and need to be trayed according to quantity.

[0004] However, in the above technical solutions, efficient and accurate classification and palletizing of products are key links to ensure smooth production processes and product quality in modern production processes. However, in the above technical solutions, after the products are inspected, qualified products and defective products cannot be transported and stored separately immediately, which leads to the need to invest a lot of time and manpower for secondary sorting, which seriously affects production efficiency and increases labor costs. Utility Model Content

[0005] The main purpose of this utility model is to provide an automatic inspection and traying machine, which can effectively solve the problem in the background art that in the modern production process, the efficient and accurate classification and traying of products is a key link to ensure smooth production process and product quality. However, in the above-mentioned technical solutions, after the product inspection is completed, qualified products and defective products cannot be transported and stored separately immediately, which leads to the need to invest a lot of time and manpower for secondary sorting, which seriously affects production efficiency and increases labor costs.

[0006] To achieve the above objectives, the technical solution adopted by this utility model is as follows: an automatic detection and palletizing machine, including a base, on which a pressure detector and a product feeding conveyor belt are installed. A pallet feeding conveyor belt is installed on one side directly below the pressure detector. A defective product collection frame is installed on one side of the pallet feeding conveyor belt. A hollow conveyor belt and two hydraulic rods are installed between the defective product collection frame and the pallet feeding conveyor belt. A conveyor belt is installed on the hydraulic rods. A product detection component is installed between the pallet feeding conveyor belt and the product feeding conveyor belt. A gripping robot is located on one side of the base.

[0007] Preferably, the conveyor belt is located directly above the hollow conveyor belt.

[0008] Preferably, the length of the conveyor belt is less than the width of the hollow section of the hollow conveyor belt.

[0009] Preferably, the defective product collection frame includes a collection frame base, a temporary storage slot is provided on the collection frame base, and a support plate is fixedly provided on the inner wall surface of both sides of the temporary storage slot. Several partition plates are fixedly provided on the support plate.

[0010] Preferably, the partition plate is provided with a plurality of balls, and a slot is provided on the side of the partition plate away from the conveyor belt, and a baffle is provided in the slot.

[0011] Preferably, the partition plate is inclined.

[0012] Compared with the prior art, the present invention has the following beneficial effects:

[0013] (1) After the pallet is loaded, the pallet feeding conveyor belt moves the loaded pallet to the clamping detector for pallet clamping test. Then the pallet is transported to the conveyor belt. If the pallet is qualified, the hydraulic rod makes the conveyor belt parallel to the hollow conveyor belt. The hollow conveyor belt transports the qualified pallet to the designated position. If the pallet is unqualified, the conveyor belt transports the defective product to the partition plate. Then the inclined partition plate makes the defective product slide into the temporary storage tank. The hydraulic rod makes the conveyor belt store different defective products on different partition plates. Different defective products are stored in layers. Qualified products and defective products can be transported and stored separately without secondary sorting, saving time and manpower, thereby improving production efficiency and reducing labor costs. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the automatic detection and loading machine of this utility model;

[0015] Figure 2 For the automatic detection and loading machine of this utility model Figure 1 A magnified structural diagram at point A;

[0016] Figure 3 This is a schematic diagram of the defective product collection frame in the automatic detection and loading machine of this utility model;

[0017] Figure 4 For the automatic detection and loading machine of this utility model Figure 3 A magnified structural diagram at point B.

[0018] In the diagram: 1. Base; 2. Compression detector; 3. Product feeding conveyor belt; 4. Defective product collection box; 401. Collection box base; 402. Temporary storage tank; 403. Support plate; 404. Divider plate; 405. Ball bearing; 406. Slot; 407. Baffle; 5. Hollow conveyor belt; 6. Hydraulic rod; 7. Conveyor belt; 8. Product inspection component; 9. Gripping robot; 10. Pallet feeding conveyor belt. Detailed Implementation

[0019] The technical solutions of this utility model will be clearly and completely described below with reference to the embodiments of this utility model. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of this utility model.

[0020] like Figure 1 and Figure 2As shown, the automatic inspection and loading machine includes a base 1, on which a pressure detector 2 and a product feeding conveyor belt 3 are installed. A pallet feeding conveyor belt 10 is installed on one side directly below the pressure detector 2. A defective product collection box 4 is installed on one side of the pallet feeding conveyor belt 10. A hollow conveyor belt 5 and two hydraulic rods 6 are installed between the defective product collection box 4 and the pallet feeding conveyor belt 10. A conveyor belt 7 is installed on the hydraulic rods 6. A product inspection component 8 is installed between the pallet feeding conveyor belt 10 and the product feeding conveyor belt 3. A gripping robot 9 is installed on one side of the base 1.

[0021] like Figure 3 and Figure 4 As shown, in another embodiment of the present invention, the defective product collection frame 4 includes a collection frame base 401, a temporary storage groove 402 is provided on the collection frame base 401, a support plate 403 is fixedly provided on both inner wall surfaces of the temporary storage groove 402, and a plurality of partition plates 404 are fixedly provided on the support plate 403.

[0022] The partition plate 404 is provided with a plurality of balls 405, and a slot 406 is provided on the side of the partition plate 404 away from the conveyor belt 7, and a baffle 407 is provided in the slot 406.

[0023] When defective products need to be stored, they are conveyed to the separator plate 404 by the conveyor belt 7. The inclined separator plate 404 then causes the defective products to automatically slide into the temporary storage tank 402. The ball bearings 405 reduce the friction generated when the defective products slide. The baffle 407 then blocks the defective products from sliding out of the temporary storage tank 402. Different defective products are then stored in different layers by different separator plates 404. When it is necessary to remove the defective products from the temporary storage tank 402, the baffle 407 is first removed from the slot 406. Then, the defective products in the temporary storage tank 402 will automatically slide out of the temporary storage tank 402 under the action of the inclined separator plate 404, making it convenient for the staff to remove the defective products from the temporary storage tank 402.

[0024] The working principle of this automatic detection and loading machine:

[0025] In operation, the product is first placed on the product loading conveyor belt 3, and then transported to the gripping robot 9 via the product loading conveyor belt 3. The gripping robot 9 grips the product and places it onto the product inspection component 8 for quality inspection. Simultaneously, the pallet is placed on the pallet loading conveyor belt 10, which first transports the pallet to the gripping robot 9. Then, the gripping robot 9 picks up the qualified products and places them onto the pallet for loading. After loading, the pallet loading conveyor belt 10 moves the loaded pallet to the clamping detector 2 for clamping inspection. Then, the inspected pallet is transported to the conveyor belt 7. If the pallet passes the inspection... The hydraulic rod 6 is used to make the conveyor belt 7 parallel to the hollow conveyor belt 5. At this time, the two sides of the pallet will contact the hollow conveyor belt 5, and the hollow conveyor belt 5 will transport the qualified pallet to the designated position. If the pallet fails the inspection, the defective product will be transported to the separator plate 404 by the conveyor belt 7. Then, the defective product will automatically slide into the temporary storage tank 402 by the inclined separator plate 404. The hydraulic rod 6 is used to make the conveyor belt 7 store different defective products on different separator plates 404. Different defective products are stored in layers. Qualified products and defective products can be transported and stored separately without secondary sorting, saving time and manpower, thereby improving production efficiency.

[0026] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present invention, and are not intended to limit the implementation of the present invention. For those skilled in the art, other variations or modifications can be made based on the above description. It is impossible to exhaustively list all the implementation methods here. All obvious variations or modifications derived from the technical solutions of the present invention are still within the protection scope of the present invention.

Claims

1. Automatic tray filling machine comprising a base (1), characterized in that: The base (1) is equipped with a pressure detector (2) and a product feeding conveyor belt (3). A pallet feeding conveyor belt (10) is provided on one side directly below the pressure detector (2). A defective product collection box (4) is provided on one side of the pallet feeding conveyor belt (10). A hollow conveyor belt (5) and two hydraulic rods (6) are provided between the defective product collection box (4) and the pallet feeding conveyor belt (10). A conveyor belt (7) is provided on the hydraulic rods (6). A product detection component (8) is provided between the pallet feeding conveyor belt (10) and the product feeding conveyor belt (3). A gripping robot (9) is located on one side of the base (1).

2. The automatic tray detection machine of claim 1, wherein: The conveyor belt (7) is located directly above the hollow conveyor belt (5).

3. The automatic tray detection machine of claim 2, wherein: The length of the conveyor belt (7) is less than the hollow width of the hollow conveyor belt (5).

4. The automatic tray detection machine of claim 3, wherein: The defective product collection frame (4) includes a collection frame base (401), a temporary storage slot (402) is provided on the collection frame base (401), and a support plate (403) is fixedly provided on the inner wall surfaces on both sides of the temporary storage slot (402), and a number of partition plates (404) are fixedly provided on the support plate (403).

5. The automatic tray detection machine of claim 4, wherein: The partition plate (404) is provided with a plurality of balls (405), and a slot (406) is provided on the side of the partition plate (404) away from the conveyor belt (7), and a baffle (407) is provided in the slot (406).

6. The automatic tray detection machine of claim 5, wherein: The partition plate (404) is inclined.

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