Portable part cleaning device for mechanical equipment maintenance

Abstract

The utility model relates to the field of mechanical maintenance, in particular to a portable part cleaning device for mechanical equipment maintenance, which comprises an ultrasonic cleaner, a push rod, universal wheels, a controller, a storage frame, a motor, a lead screw and the like. A push rod is fixedly connected to the left side of the ultrasonic cleaning machine, universal wheels are fixedly connected to the bottom of the ultrasonic cleaning machine, a controller is installed on the front side of the ultrasonic cleaning machine, a water outlet is formed in the lower portion of the right side of the ultrasonic cleaning machine, and a motor is fixedly connected to the right side of the bottom of the ultrasonic cleaning machine. The ultrasonic cleaning machine is rotationally connected with lead screws in a bilateral symmetry mode. The motor drives the synchronous belt set to enable the two lead screws to rotate synchronously, the two lead screws drive the moving frame and the placing frame to move up and down, and therefore parts on the object placing frame are driven to move up and down, manual fishing is not needed, the labor intensity is greatly relieved, and operation convenience and efficiency are improved.

Description

Technical Field

[0001] This utility model relates to the field of mechanical maintenance, and in particular to a convenient parts cleaning device for mechanical equipment maintenance. Background Technology

[0002] The parts used in mechanical equipment maintenance refer to various components and parts used in the repair, maintenance, replacement or upgrading of mechanical equipment to ensure normal operation of the equipment, extend its service life, improve performance or restore function. In mechanical equipment maintenance, parts cleaning is a frequent and necessary task. Maintenance personnel need to repeatedly move the parts to be cleaned to the fixed cleaning device. This repeated moving is not only time-consuming and labor-intensive, but also increases unnecessary labor intensity. After the traditional cleaning device has completed cleaning, the parts still need to be retrieved manually. This process is not only inefficient and prolongs the maintenance cycle, but also easily causes the cleaning fluid to splash, which wastes solvent and pollutes the working environment. Traditional cleaning methods often become a constraint on the overall maintenance progress. Utility Model Content

[0003] In order to overcome the shortcomings of the prior art, this utility model provides a convenient parts cleaning device for mechanical equipment maintenance that does not require manual retrieval of parts.

[0004] The technical implementation scheme of this utility model is as follows: a convenient parts cleaning device for mechanical equipment maintenance, including an ultrasonic cleaner, a push rod, casters, a controller, a storage frame, a motor, a lead screw, a synchronous belt assembly, a moving frame, a placement frame, and limiting components. A push rod is fixedly connected to the left side of the ultrasonic cleaner, casters are fixedly connected to the bottom of the ultrasonic cleaner, a controller is installed on the front side of the ultrasonic cleaner, a drain outlet is provided on the lower right side of the ultrasonic cleaner, a motor is fixedly connected to the bottom right side of the ultrasonic cleaner, lead screws are symmetrically connected to the left and right sides of the ultrasonic cleaner, the output shaft of the motor is fixedly connected to the lower end of the lead screw on the right side, a synchronous belt assembly is provided between the two lead screws, enabling the two lead screws to rotate synchronously, the synchronous belt assembly is located at the bottom of the ultrasonic cleaner, moving frames are slidably connected to both sides of the ultrasonic cleaner, the moving frames are threadedly connected to the lead screws, a placement frame is fixedly connected between the two moving frames, and the storage frame is placed on the placement frame. Four sets of limiting components are connected to the ultrasonic cleaner and the placement frame respectively, the limiting components being used to limit the placement frame.

[0005] Furthermore, it also includes a support frame, a blower, an air box, and a heating wire. The support frame is fixedly connected to the left rear side of the ultrasonic cleaner, and the blower is installed on the support frame. The air box is fixedly connected to the top rear side of the ultrasonic cleaner. The air outlet of the blower is fixedly connected to the left side of the air box. A heating wire is installed at the air outlet of the blower. The heating wire is electrically connected to the controller, and its operating temperature is controlled by the controller. The inclined surface of the air box has multiple downward-sloping exhaust ports, so that the hot air generated by the blower is evenly blown onto the storage frame for drying the cleaned parts.

[0006] Furthermore, the limiting assembly includes a fixed frame, a limiting rod, a wedge block, a spring, and a buckle. Fixed frames are symmetrically fixed to the top left and right sides of the placement frame. A limiting rod is slidably connected to the upper part of the fixed frame. One end of the limiting rod has an inclined surface, and the other end of the limiting rod is fixedly connected to a wedge block. A spring is sleeved between the fixed frame and the limiting rod. One end of the spring is fixedly connected to the fixed frame, and the other end of the spring is fixedly connected to the limiting rod. Buckles are symmetrically fixed to the top left and right sides of the ultrasonic cleaner. The buckles can be pressed and engaged with the wedge block.

[0007] Furthermore, it also includes anti-slip sleeves, which are installed on the push rod.

[0008] Furthermore, it also includes a heat shield, which is installed on the support frame.

[0009] Furthermore, it also includes a handle; a handle is fixedly attached to the top of the storage box.

[0010] Compared with the prior art, the present invention has the following advantages: 1. The synchronous belt group driven by the motor makes the two lead screws rotate synchronously, and the two lead screws drive the moving frame and the placement frame to move up and down, thereby driving the parts on the storage frame to move up and down. There is no need for manual retrieval, which greatly reduces labor intensity and improves the convenience and efficiency of operation.

[0011] 2. The airflow heated by the heating wire is blown into the air box by the blower and blown out from the exhaust port to dry the parts. This efficient and uniform drying process not only improves the drying efficiency but also ensures the uniformity of heating of the parts.

[0012] 3. The limiting rod limits the movement of the storage frame, preventing it from bobbing up and down during movement. When the shelf moves upward, the inclined surface of the wedge block contacts the buckle, which pushes the wedge block outward, thus releasing the limiting rod from locking the storage frame and allowing it to be removed from the shelf. When the shelf moves the storage frame downward, after the wedge block disengages from the buckle, the limiting rod moves inward to lock the storage frame, ensuring its stability during movement. Attached Figure Description

[0013] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0014] Figure 2 This is a three-dimensional structural diagram of the blower, air box, and heating wire of this utility model.

[0015] Figure 3 This utility model Figure 2 Enlarged view of point A in the middle.

[0016] Figure 4 This is a three-dimensional structural diagram of the motor, lead screw, and moving frame of this utility model.

[0017] The above-mentioned attached drawings include the following reference numerals: 1. Ultrasonic cleaner; 101. Push rod; 102. Caster wheel; 2. Controller; 3. Storage frame; 4. Motor; 5. Lead screw; 6. Synchronous belt assembly; 7. Moving frame; 701. Placement rack; 8. Support frame; 9. Blower; 10. Air box; 11. Heating wire; 12. Exhaust vent; 13. Fixed frame; 14. Limiting rod; 1401. Wedge block; 15. Spring; 16. Buckle; 17. Anti-slip sleeve; 18. Heat insulation cover; 19. Handle. Detailed Implementation

[0018] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0019] Example: A portable parts cleaning device for mechanical equipment maintenance, such as... Figures 1-4As shown, the ultrasonic cleaner includes an ultrasonic cleaner 1, a push rod 101, casters 102, a controller 2, a storage frame 3, a motor 4, lead screws 5, a timing belt assembly 6, a moving frame 7, a placement frame 701, a fixed frame 13, a limiting rod 14, a wedge block 1401, a spring 15, and a buckle 16. The push rod 101 is bolted to the left side of the ultrasonic cleaner 1. The casters 102 are fixed to the bottom of the ultrasonic cleaner 1. The controller 2 is installed on the front side of the ultrasonic cleaner 1. A drain outlet is provided on the lower right side of the ultrasonic cleaner 1. The motor 4 is fixedly connected to the bottom right side of the ultrasonic cleaner 1. The lead screws 5 are symmetrically rotated on both sides of the ultrasonic cleaner 1. The output shaft of the motor 4 is fixedly connected to the lower end of the lead screw 5 on the right side. The timing belt assembly 6 is provided between the two lead screws 5, enabling the two lead screws 5 to rotate synchronously. The timing belt assembly 6 is located at the bottom of the ultrasonic cleaner 1. The ultrasonic cleaner 1 has movable frames 7 slidably connected to both sides of its left and right sides. The movable frames 7 are threadedly connected to the lead screw 5. The placement frame 701 is fixedly connected between the two movable frames 7. The placement frame 3 is placed on the placement frame 701. The top left and right sides of the placement frame 701 are symmetrically fixedly connected to the fixed frame 13. The upper part of the fixed frame 13 is slidably connected to the limiting rod 14. The inner ends of the limiting rods 14 on both sides are provided with inclined surfaces. The outer ends of the limiting rods 14 on both sides are fixedly connected to the wedge blocks 1401. The right side of the fixed frame 13 and the limiting rod 14 are fitted with a spring 15. One end of the spring 15 is fixedly connected to the fixed frame 13, and the other end of the spring 15 is fixedly connected to the right side of the limiting rod 14. The top left and right sides of the ultrasonic cleaner 1 are symmetrically fixedly connected to the buckles 16. The buckles 16 can be pressed and engaged with the wedge blocks 1401.

[0020] like Figures 1-2 As shown, the ultrasonic cleaner 1 also includes a support frame 8, a blower 9, an air box 10, and a heating wire 11. The support frame 8 is fixedly connected to the left rear side of the ultrasonic cleaner 1. The blower 9 is installed on the support frame 8. The air box 10 is fixedly connected to the top rear side of the ultrasonic cleaner 1. The air outlet of the blower 9 is fixedly connected to the left side of the air box 10. The heating wire 11 is installed at the air outlet of the blower 9. The heating wire 11 is electrically connected to the controller 2, and its operating temperature is controlled by the controller 2. The inclined surface of the air box 10 has multiple downward-sloping exhaust ports 12, so that the hot air generated by the blower 9 is evenly blown onto the storage frame 3 for drying the cleaned parts.

[0021] like Figure 1As shown, it also includes an anti-slip sleeve 17, which is installed on the push rod 101.

[0022] like Figure 1 As shown, it also includes a heat insulation cover 18, which is installed on the support frame 8. The heat insulation cover 18 installed on the support frame 8 provides heat insulation protection for the blower 9 and the heating wire 11, preventing operators from accidentally coming into contact with high-temperature components and causing burns, thus ensuring the safety of operators during equipment operation and maintenance.

[0023] like Figure 2 As shown, it also includes a handle 19, which is fixedly connected to the top of the storage frame 3.

[0024] When using the device, the operator grips the anti-slip sleeve 17 on the push rod 101 to increase friction and prevent hand slippage. The device is then pushed to the work area using the casters 102 at the bottom. The brakes on the casters 102 are depressed to prevent slippage during operation. The operator needs to evenly place the mechanical parts to be cleaned onto the storage frame 3, avoiding overcrowding which could affect the cleaning effect. When manual assistance is required, the operator can quickly and easily retrieve the storage frame 3 by pulling the handle 19 at the top, reducing time wasted due to difficulty in retrieval and improving the overall efficiency of the cleaning process. The storage frame 3 is then placed on the... On the placement rack 701, the motor 4 is then started, driving the synchronous belt group 6 to rotate. Through the transmission action driven by the synchronous belt group 6, the two lead screws 5 rotate synchronously. The rotation of the lead screws 5 drives the movable frame 7 and the placement rack 701 to move downwards. As the placement rack 701 and the fixed frame 13 move downwards together, the wedge block 1401 will separate from the buckle 16. At this time, the spring 15 returns to its original position, pushing the limiting rod 14 to move inwards and block the upper side of the storage frame 3, thereby locking and limiting the storage frame 3, ensuring that the storage frame 3 can move downwards smoothly and without fluctuations. The storage frame 3, along with the components, moves downwards together. The ultrasonic cleaner 1 is moved into the ultrasonic cleaner 1, and the controller 2 controls the ultrasonic cleaner 1 to start working. High-frequency vibration is generated in the tank, which effectively removes dirt from the surface of the parts and cleans the parts. After the parts are cleaned, the motor 4 is restarted. The motor 4 drives the synchronous belt group 6 to rotate in the opposite direction. The synchronous belt group 6 drives the two lead screws 5 to rotate synchronously. The rotation of the lead screws 5 causes the moving frame 7 and the placement frame 701 to slowly rise, thereby moving the storage frame 3 and the parts and the fixed frame 13 upward together. When the inclined surface of the wedge block 1401 contacts the lower end of the buckle 16, the lower end of the buckle 16 will move along the inclined surface of the wedge block 1401. This forces the limiting rod 14 to move outward. During this outward movement, the limiting rod 14 compresses the spring 15, releasing the locking of the limiting rod 14 onto the storage frame 3. The motor 4 then stops operating, and the storage frame 3 reaches the drying position. The blower 9 is then activated, and airflow is blown out through the blower 9's outlet. The heating wire 11 heats the blown air, which is then blown into the air box 10 and then smoothly out through multiple exhaust ports 12. This ensures that the hot air is evenly and comprehensively directed onto the cleaned parts within the storage frame 3, achieving a good drying effect and providing efficient and uniform drying of the parts. This not only improves drying efficiency but also...This also ensures uniform heating of the components. Once the moisture on the surface of the components has dried, the operator can lift the storage frame 3 upwards using the handle 19, making it easy to remove the components from the storage frame 3.

[0025] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in this utility model should be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A portable parts cleaning device for mechanical equipment maintenance, characterized in that: The ultrasonic cleaner includes an ultrasonic cleaner (1), a push rod (101), casters (102), a controller (2), a storage frame (3), a motor (4), a lead screw (5), a synchronous belt assembly (6), a moving frame (7), a placement rack (701), and a limiting assembly. The push rod (101) is fixedly connected to the side of the ultrasonic cleaner (1), and the casters (102) are fixedly connected to the bottom of the ultrasonic cleaner (1). The controller (2) is installed on the ultrasonic cleaner (1), and a drain outlet is provided on the lower side of the ultrasonic cleaner (1). The motor (4) is fixedly connected to the bottom of the ultrasonic cleaner (1), and the lead screw is symmetrically rotatably connected to the ultrasonic cleaner (1). 5) The output shaft of the motor (4) is fixedly connected to the lead screw (5) on one side. A synchronous belt group (6) is provided between the two lead screws (5). The two lead screws (5) rotate synchronously through the synchronous belt group (6). The synchronous belt group (6) is located at the bottom of the ultrasonic cleaner (1). The ultrasonic cleaner (1) is slidably connected to both sides of the moving frame (7). The moving frame (7) is threadedly connected to the lead screw (5). A placement frame (701) is fixedly connected between the two moving frames (7). The placement frame (3) is placed on the placement frame (701). Limiting components are provided on the ultrasonic cleaner (1) and the placement frame (701). The limiting components are used to limit the placement frame (3).

2. A portable parts cleaning device for mechanical equipment maintenance according to claim 1, characterized in that: It also includes a support frame (8), a blower (9), a bellows (10) and a heating wire (11). The support frame (8) is fixedly connected to one side of the ultrasonic cleaner (1). The blower (9) is installed on the support frame (8). The bellows (10) is fixedly connected to the top of one side of the ultrasonic cleaner (1). The air outlet of the blower (9) is fixedly connected to the bellows (10). The heating wire (11) is installed at the air outlet of the blower (9). The heating wire (11) is electrically connected to the controller (2). Its working temperature is controlled by the controller (2). The inclined surface of the bellows (10) has multiple downward-sloping exhaust ports (12) so that the hot air generated by the blower (9) is blown evenly to the storage frame (3).

3. A portable parts cleaning device for mechanical equipment maintenance according to claim 1, characterized in that: The limiting assembly includes a fixed frame (13), a limiting rod (14), a wedge block (1401), a spring (15), and a buckle (16). The top left and right sides of the placement frame (701) are symmetrically fixed with the fixed frame (13). The upper part of the fixed frame (13) is slidably connected with the limiting rod (14). One end of the limiting rod (14) is provided with an inclined surface. The other end of the limiting rod (14) is fixedly connected with the wedge block (1401). A spring (15) is sleeved between the fixed frame (13) and the limiting rod (14). One end of the spring (15) is fixedly connected to the fixed frame (13), and the other end of the spring (15) is fixedly connected to the limiting rod (14). The top left and right sides of the ultrasonic cleaner (1) are symmetrically fixed with the buckle (16). The buckle (16) can be squeezed and cooperated with the wedge block (1401).

4. A portable parts cleaning device for mechanical equipment maintenance according to claim 1, characterized in that: It also includes an anti-slip sleeve (17), which is installed on the push rod (101).

5. A portable parts cleaning device for mechanical equipment maintenance according to claim 2, characterized in that: It also includes a heat shield (18), which is mounted on the support frame (8).

6. A portable parts cleaning device for mechanical equipment maintenance according to claim 1, characterized in that: It also includes a handle (19), which is fixedly connected to the top of the storage box (3).

Images