Efficient angle lapping equipment for light guide plate production

Abstract

The utility model relates to the technical field of light guide plate production, in particular to efficient angle lapping equipment for light guide plate production, which comprises a case, an operation port is arranged on one side of the middle position of the top of the case, two limiting plates are mounted on the top of the case close to the operation port, and a pressing component is mounted on the top of the case. A guide plate is installed in the middle of the inner wall of the top of the machine box, one end of the guide plate is designed to be in a fillet shape, one end of the guide plate extends to the position below the operation opening, an angle lapping assembly is installed on the inner wall of the top of the machine box, and a dust collector is installed on the inner wall of the bottom of the machine box. The angle lapping machine can timely and effectively collect dust generated in the angle lapping process, keep the working environment clean, prevent the dust from abrading equipment parts, prolong the service life of the equipment, facilitate the body health of operators, blow part of gas exhausted by the dust collector to the surface of a light guide plate, further remove residual dust and improve the working efficiency. And the overall performance of the equipment is improved.

Description

Technical Field

[0001] This utility model relates to the field of light guide plate production technology, specifically a high-efficiency angle grinding device for light guide plate production. Background Technology

[0002] The light guide plate utilizes optical-grade acrylic sheets, then uses a high-tech material with extremely high refractive index and no light absorption to print light guide points on the bottom surface of the optical-grade acrylic sheet using laser engraving, V-shaped cross grid engraving, and UV screen printing technology. The optical-grade acrylic sheet absorbs light emitted from a lamp and causes it to linger on its surface. When the light hits each light guide point, the reflected light diffuses in various angles, breaking the reflection condition and escaping from the front of the light guide plate. Through various density and size light guide points, the light guide plate can emit light uniformly.

[0003] Currently, existing light guide plates require angle grinding equipment for angle grinding during production. A search revealed a utility model patent with prior art authorization announcement number CN219767641U, which discloses an angle grinding device for light guide plate production. This device includes a base plate, a support frame fixedly connected to its upper surface, an X-axis angle grinding drive unit at the top of the support frame, a Y-axis angle grinding drive unit on the X-axis angle grinding drive unit, a Z-axis angle grinding drive unit on the side of the Y-axis angle grinding drive unit, and an angle grinding machine on the Z-axis angle grinding drive unit. A processing table is located on the upper surface of the base plate, and a clamping and positioning mechanism is connected to the upper surface of the processing table. A dustproof cylinder is located on the upper surface of the processing table, and the clamping and positioning mechanisms are located inside the dustproof cylinder. Two clamping and positioning mechanisms are provided.

[0004] Based on the aforementioned patents, the existing technology has the following shortcomings: existing light guide plate grinding equipment generates a large amount of powder during processing. This powder spreads in the working environment as the grinding disc rotates and does not completely fall into the dustproof cylinder, thus causing pollution to the working environment and affecting the health of workers. Therefore, it is urgent to design a high-efficiency light guide plate grinding equipment to solve the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency angle grinding device for the production of light guide plates, so as to solve the problems mentioned in the background art.

[0006] The technical solution of this utility model is: a high-efficiency light guide plate production angle grinding equipment, including a chassis, an operation port is provided on one side of the top middle position of the chassis, and two limiting plates are installed on the top of the chassis near the operation port. A clamping component is installed on the top of the chassis. A guide plate is installed in the middle position of the top inner wall of the chassis, and one end of the guide plate is designed with a rounded corner and extends to the bottom of the operation port. An angle grinding component is installed on the top inner wall of the chassis. A vacuum cleaner is installed on the bottom inner wall of the chassis, and a corrugated pipe is installed at the suction end of the vacuum cleaner. A dust extraction pipe is installed at the top end of the corrugated pipe, and a dust extraction hood is installed at one end of the dust extraction pipe. A collection hood set on the angle grinding component is installed on the outer wall of the dust extraction hood.

[0007] The effects achieved by the above components are: timely and effective collection of dust generated during the grinding process, maintaining a clean working environment, preventing dust from causing wear and tear on equipment parts, extending the service life of the equipment, and also benefiting the health of operators.

[0008] Preferably, the grinding assembly includes a fixed base mounted on the inner wall of the top of the chassis, and a mounting frame mounted on the bottom of the fixed base. A missing gear is rotatably connected to the inner wall of the mounting frame, and a rotating frame is mounted on one side of the missing gear. A through slot is opened at one end of the mounting frame, and a telescopic rod passing through the through slot is inserted into the inner wall of the rotating frame. A tension spring is mounted on one end of the telescopic rod and one end of the inner wall of the rotating frame. A mounting seat is mounted on the other end of the telescopic rod, and a mounting cylinder is mounted on one end of the mounting seat. A drive shaft is rotatably connected to the inner wall of the mounting cylinder, and a motor for driving the drive shaft to rotate is fixedly mounted at the bottom of the mounting cylinder. A grinding disc is mounted on the top of the drive shaft. A guide wheel is rotatably connected to the outer wall of the mounting cylinder through a bearing, and the guide wheel is attached to the outer wall of the guide plate. The collecting cover is mounted on the top of the outer wall of the mounting cylinder. A rack seat is meshed on one side of the missing gear, and a second electric push rod for driving the rack seat to move is mounted on the outer wall of the mounting frame.

[0009] The effect achieved by the above components is that they enable the grinding disc to move flexibly within a certain range, adapting to grinding angle requirements at different angles and positions, thus improving the versatility and flexibility of the equipment.

[0010] Preferably, a guide groove is provided on one side of the rack seat, and a guide strip that fits into the inner wall of the mounting frame is installed on the inner wall of the guide groove.

[0011] The effect achieved by the above components is to ensure the stability of the rack seat.

[0012] Preferably, the clamping assembly includes a support frame fixedly installed on the top of the chassis, and a first electric push rod is installed on the top of the support frame. A lifting plate is fixedly installed on the piston end of the first electric push rod, a buffer spring is installed on the bottom of the lifting plate, and a clamping frame sleeved on the outer wall of the lifting plate is installed on the bottom of the buffer spring.

[0013] The effects achieved by the above components are: to avoid damage to the light guide plate due to excessive clamping force, while ensuring the stability of clamping, preventing displacement of the light guide plate during the angle grinding process, and improving the angle grinding accuracy.

[0014] Preferably, the dust exhaust end of the vacuum cleaner is equipped with an air guide pipe, and one end of the air guide pipe is equipped with a T-junction. An air distribution pipe is installed on the top of the T-junction. One end of the air distribution pipe is connected to one side of the clamping frame with a flexible hose. An exhaust hole is opened on the other side of the clamping frame. An exhaust pipe extending out of the casing is installed on one end of the T-junction.

[0015] The aforementioned components achieve the following effects: they can blow away the surface of the light guide plate to further remove residual dust, while making reasonable use of the airflow discharged from the vacuum cleaner, thus improving the overall performance of the equipment.

[0016] Preferably, the chassis is provided with doors on both sides, and casters are installed at the four corners of the bottom of the chassis.

[0017] The effect achieved by the above components is to make the entire device easy to move.

[0018] This utility model provides an improved, high-efficiency angle grinding device for light guide plate production, which has the following improvements and advantages compared with the prior art:

[0019] Firstly, this utility model incorporates a buffer spring in the clamping assembly. When the first electric push rod drives the lifting plate to descend and the clamping frame contacts the light guide plate, the buffer spring acts as a buffer, preventing excessive clamping force from damaging the light guide plate. At the same time, it ensures the stability of the clamping, prevents the light guide plate from shifting during the angle grinding process, and improves the angle grinding accuracy.

[0020] Secondly, this utility model, through a dust collection system composed of components such as a vacuum cleaner, corrugated pipe, dust extraction pipe, dust extraction hood, and collection hood, can effectively and promptly collect dust generated during the grinding process, maintain a clean working environment, prevent dust from causing wear on equipment components, extend the service life of the equipment, and benefit the health of operators. Furthermore, through the air guide pipe, tee, air distribution pipe, hose, clamping frame, and exhaust hole, some of the air discharged by the vacuum cleaner is blown onto the surface of the light guide plate to further remove residual dust. At the same time, the airflow discharged by the vacuum cleaner is rationally utilized, improving the overall performance of the equipment. Attached Figure Description

[0021] The present invention will be further explained below with reference to the accompanying drawings and embodiments:

[0022] Figure 1 This is a three-dimensional structural schematic diagram of the present invention;

[0023] Figure 2This is a schematic diagram of the vacuum cleaner and guide plate structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the buffer spring and vent hole structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the collection cover and mounting frame structure of this utility model;

[0026] Figure 5 This is a schematic diagram of the angle grinding component structure of this utility model;

[0027] Figure 6 This is a schematic diagram of the tension spring and drive shaft structure of this utility model.

[0028] Explanation of reference numerals in the attached figures:

[0029] 1. Chassis; 2. Chassis door; 3. Limiting plate; 4. Clamping assembly; 401. Support frame; 402. First electric push rod; 403. Lifting plate; 404. Clamping frame; 405. Buffer spring; 5. Operating port; 6. Dust extraction pipe; 7. Air distribution pipe; 8. Exhaust pipe; 9. Hose; 10. Vacuum cleaner; 11. Air guide pipe; 12. Corrugated pipe; 13. Grinding assembly; 1301. Fixing base; 1302. Mounting frame; 1303. First... 2. Electric push rod; 1304. Guide bar; 1305. Gear missing; 1306. Rack seat; 1307. Rotating frame; 1308. Through groove; 1309. Telescopic rod; 1310. Mounting base; 1311. Motor; 1312. Mounting cylinder; 1313. Guide wheel; 1314. Grinding disc; 1315. Tension spring; 1316. Drive shaft; 14. Collection cover; 15. Guide plate; 16. Exhaust port; 17. Dust extraction cover. Detailed Implementation

[0030] The present invention will now be described in detail, and the technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present invention.

[0031] This utility model provides an improved, high-efficiency angle grinding device for light guide plate production. The technical solution of this utility model is as follows:

[0032] In embodiments of this utility model, such as Figures 1-6As shown, a high-efficiency light guide plate production angle grinding equipment includes a chassis 1. An operation port 5 is provided on one side of the top center of the chassis 1, and two limiting plates 3 are installed on the top of the chassis 1 near the operation port 5. Doors 2 are provided on both sides of the chassis 1, and casters are installed at the four corners of the bottom of the chassis 1. A clamping assembly 4 is installed on the top of the chassis 1. The clamping assembly 4 includes a support frame 401 fixedly installed on the top of the chassis 1, and a first electric push rod 402 is installed on the top of the support frame 401. A lifting plate 403 is fixedly installed on the piston end of the first electric push rod 402. A buffer spring 405 is installed at the bottom of the lifting plate 403, and a clamping frame 404 sleeved on the outer wall of the lifting plate 403 is installed at the bottom of the buffer spring 405. The clamping frame 404 is then used to clamp the first electric push rod 402. The electric push rod 402 pushes the lifting plate 403 downward, causing the buffer spring 405 and the clamping frame 404 to press down, which can stably press the light guide plate against the top of the housing 1 and avoid damage to the light guide plate due to excessive clamping force. A guide plate 15 is installed in the middle of the top inner wall of the housing 1, and one end of the guide plate 15 is designed with a rounded corner. One end of the guide plate 15 extends to the bottom of the operation port 5. A grinding component 13 is installed on the top inner wall of the housing 1, and a vacuum cleaner 10 is installed on the bottom inner wall of the housing 1. A corrugated pipe 12 is installed at the suction end of the vacuum cleaner 10, and a dust extraction pipe 6 is installed at the top of the corrugated pipe 12. A dust extraction hood 17 is installed at one end of the dust extraction pipe 6, and a collection hood 14 set on the grinding component 13 is installed on the outer wall of the dust extraction hood 17. The vacuum cleaner 10... The components, including the corrugated pipe 12, dust extraction pipe 6, dust extraction hood 17, and collection hood 14, effectively collect the dust generated during the angle grinding process, maintaining a clean working environment. The dust exhaust end of the vacuum cleaner 10 is equipped with an air guide pipe 11, and one end of the air guide pipe 11 is fitted with a T-junction. A distribution pipe 7 is installed at the top of the T-junction. One end of the distribution pipe 7 is connected to a flexible hose 9 on one side of the clamping frame 404. An exhaust port 16 is provided on the other side of the clamping frame 404. An exhaust pipe 8 extending out of the housing 1 is installed at one end of the T-junction. Part of the air discharged from the vacuum cleaner 10 is blown onto the surface of the light guide plate through the distribution pipe 7, flexible hose 9, clamping frame 404, and exhaust port 16, further removing residual dust. The angle grinding assembly 13 includes a fixing seat 1301 installed on the inner wall of the top of the housing 1. A mounting frame 1302 is installed at the bottom of 1301. A missing gear 1305 is rotatably connected to the inner wall of the mounting frame 1302. A rotating frame 1307 is installed on one side of the missing gear 1305. A through groove 1308 is opened at one end of the mounting frame 1302. A telescopic rod 1309 passing through the through groove 1308 is inserted into the inner wall of the rotating frame 1307. A tension spring 1315 is installed at one end of the telescopic rod 1309 and at one end of the inner wall of the rotating frame 1307. A mounting base 1310 is installed at the other end of the telescopic rod 1309, and a mounting cylinder 1312 is installed at one end of the mounting base 1310. A drive shaft 1316 is rotatably connected to the inner wall of the mounting cylinder 1312. A motor 1311 for driving the drive shaft 1316 to rotate is fixedly installed at the bottom of the mounting cylinder 1312.A grinding disc 1314 is mounted on the top of the drive shaft 1316. A guide wheel 1313 is rotatably connected to the outer wall of the mounting cylinder 1312 via a bearing, and the guide wheel 1313 is attached to the outer wall of the guide plate 15. A collection cover 14 is mounted on the top of the outer wall of the mounting cylinder 1312. A rack seat 1306 meshes with one side of the missing gear 1305, and a second electric push rod 1303 for driving the rack seat 1306 is mounted on the outer wall of the mounting frame 1302. A guide groove is provided on one side of the rack seat 1306, and a guide strip 1304 attached to the inner wall of the guide groove is mounted on the inner wall of the mounting frame 1302. The second electric push rod 1303 in the grinding assembly 13 drives the rack seat 1306 to move linearly. The rotating mechanism, in conjunction with the meshing of the missing gear 1305 and the rack seat 1306, drives the missing gear 1305, rotating frame 1307, telescopic rod 1309, mounting base 1310, mounting cylinder 1312, and grinding disc 1314 to rotate. Simultaneously, under the action of the tension spring 1315, the guide wheel 1313 moves along the shape of the guide plate 15, allowing the telescopic rod 1309 to extend and retract according to the rotation and position changes of the rotating frame 1307, ensuring the stability and continuity of the overall structure. The motor 1311 drives the drive shaft 1316 and grinding disc 1314 to rotate, enabling the grinding disc 1314 to grind the corners of the light guide plate according to a preset path, thus achieving the corner grinding operation.

[0033] The working principle of the high-efficiency angle grinding equipment for producing light guide plates provided by this utility model is as follows: When in use, the user places the light guide plate to be ground on the top of the machine box 1, and uses two limiting plates 3 to initially position the light guide plate to ensure that the light guide plate is in a suitable processing position. Then, the first electric push rod 402 in the pressing assembly 4 is activated. The piston end of the first electric push rod 402 pushes the lifting plate 403 downward. The lifting plate 403 drives the pressing frame 404 to press down through the buffer spring 405. With the buffering effect of the buffer spring 405, the light guide plate can be stably pressed on the top of the machine box 1 without damaging the light guide plate.

[0034] Next, the user activates the second electric push rod 1303 in the angle grinding assembly 13, which drives the rack seat 1306 to move linearly. Since the missing gear 1305 meshes with the rack seat 1306, the linear motion of the rack seat 1306 is converted into the rotation of the missing gear 1305. When the missing gear 1305 rotates, it drives the rotating frame 1307, the telescopic rod 1309, the mounting base 1310, the mounting cylinder 1312, and the grinding disc 1314 to rotate. At the same time, under the action of the tension spring 1315, the guide wheel 1313 moves along the shape of the guide plate 15, and the telescopic rod 1309 can extend and retract according to the rotation and position change of the rotating frame 1307. The user also starts the motor 1311, which drives the drive shaft 1316 to rotate in the mounting cylinder 1312, which drives the grinding disc 1314 to rotate. This allows the grinding disc 1314 to grind the corner of the light guide plate according to the preset path, thus realizing the angle grinding operation.

[0035] During the polishing process, the user also simultaneously starts the vacuum cleaner 10, which generates suction through the corrugated pipe 12, the dust extraction pipe 6, and the dust extraction hood 17, thereby collecting the dust generated during polishing in a timely manner. When exhausting, some of the gas is discharged outside the housing 1 through the exhaust pipe 8, and the other part of the gas enters the clamping frame 404 through the air distribution pipe 7 and the hose 9, and is discharged from the exhaust hole 16 on the other side of the clamping frame 404. This also plays a role in blowing away dust and preventing dust from accumulating on the surface of the light guide plate during polishing.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency angle grinding device for producing light guide plates, comprising a chassis (1), characterized in that: An operation port (5) is provided on one side of the top middle position of the chassis (1), and two limiting plates (3) are installed on the top of the chassis (1) near the operation port (5). A clamping assembly (4) is installed on the top of the chassis (1). A guide plate (15) is installed in the middle position of the top inner wall of the chassis (1), and one end of the guide plate (15) is designed with rounded corners. One end of the guide plate (15) extends to the bottom of the operation port (5). A grinding assembly (13) is installed on the top inner wall of the chassis (1). A vacuum cleaner (10) is installed on the bottom inner wall of the chassis (1), and a corrugated pipe (12) is installed on the suction end of the vacuum cleaner (10). A dust extraction pipe (6) is installed at the top of the corrugated pipe (12), and a dust extraction hood (17) is installed at one end of the dust extraction pipe (6). A collection hood (14) is installed on the outer wall of the dust extraction hood (17) and set on the grinding assembly (13).

2. The angle grinding equipment for producing high-efficiency light guide plates according to claim 1, characterized in that: The grinding assembly (13) includes a fixed base (1301) mounted on the inner wall of the top of the chassis (1), and a mounting frame (1302) is mounted on the bottom of the fixed base (1301). A missing gear (1305) is rotatably connected to the inner wall of the mounting frame (1302). A rotating frame (1307) is mounted on one side of the missing gear (1305). A through groove (1308) is opened at one end of the mounting frame (1302). A telescopic rod (1309) passing through the through groove (1308) is inserted into the inner wall of the rotating frame (1307). A tension spring (1315) is installed at one end of the telescopic rod (1309) and at one end of the inner wall of the rotating frame (1307). A mounting base (1310) is mounted on the other end of the telescopic rod (1309), and a mounting bracket is installed at one end of the mounting base (1310). The mounting cylinder (1312) has a drive shaft (1316) rotatably connected to its inner wall. A motor (1311) for driving the drive shaft (1316) to rotate is fixedly installed at the bottom of the mounting cylinder (1312). A grinding disc (1314) is installed at the top of the drive shaft (1316). A guide wheel (1313) is rotatably connected to the outer wall of the mounting cylinder (1312) through a bearing. The guide wheel (1313) is attached to the outer wall of the guide plate (15). The collection cover (14) is installed on the top of the outer wall of the mounting cylinder (1312). A rack seat (1306) meshes with one side of the missing gear (1305). A second electric push rod (1303) for driving the rack seat (1306) to move is installed on the outer wall of the mounting frame (1302).

3. The angle grinding equipment for producing high-efficiency light guide plates according to claim 2, characterized in that: A guide groove is provided on one side of the rack seat (1306), and a guide strip (1304) is installed on the inner wall of the mounting frame (1302) and fits against the inner wall of the guide groove.

4. The angle grinding equipment for producing high-efficiency light guide plates according to claim 1, characterized in that: The clamping assembly (4) includes a support frame (401) fixedly installed on the top of the chassis (1), and a first electric push rod (402) is installed on the top of the support frame (401). A lifting plate (403) is fixedly installed on the piston end of the first electric push rod (402). A buffer spring (405) is installed on the bottom of the lifting plate (403), and a clamping frame (404) sleeved on the outer wall of the lifting plate (403) is installed on the bottom of the buffer spring (405).

5. The angle grinding equipment for producing high-efficiency light guide plates according to claim 4, characterized in that: The dust discharge end of the vacuum cleaner (10) is equipped with an air duct (11), and a T-junction is installed at one end of the air duct (11). A distribution pipe (7) is installed at the top of the T-junction. A flexible hose (9) is installed at one end of the distribution pipe (7) and one side of the clamping frame (404). An exhaust hole (16) is opened on the other side of the clamping frame (404). An exhaust pipe (8) extending out of the casing (1) is installed at one end of the T-junction.

6. The angle grinding equipment for producing high-efficiency light guide plates according to claim 1, characterized in that: The chassis (1) is provided with doors (2) on both sides, and casters are installed at the four corners of the bottom of the chassis (1).

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