Automatic clamping mechanism for filter element machining

Abstract

The utility model relates to the technical field of filter element machining, provides an automatic clamping mechanism for filter element machining, and aims to solve the problems that a traditional clamping mechanism is insufficient in clamping precision and flexibility and is difficult to meet production requirements during filter element machining. In the box body, a first motor drives a double-end reverse screw rod to drive a sliding plate and a clamping plate to realize accurate clamping; the rotating mechanism drives a gear to be meshed with a limiting ring protrusion through a second motor, so that the box body rotates to adjust the angle; the lifting mechanism pushes a connecting ring through an electric push rod to drive the box body to ascend and descend, damage to the filter element can be reduced due to the design of an arc-shaped surface and a soft cushion of a clamping plate, and the mechanism can accurately control the clamping position and force, uniformly distribute the clamping force and tightly fit the filter element; and the height and angle can be flexibly adjusted, the device is suitable for various machining devices and technologies, the machining precision and quality of the filter element are effectively improved, and the diversity of the machining technologies is expanded.

Description

Technical Field

[0001] This utility model relates to the field of filter element processing technology, specifically to an automatic clamping mechanism for filter element processing. Background Technology

[0002] In the field of filter cartridge manufacturing, high-quality filter cartridges play a crucial role in the normal operation of many industries. The processing precision and quality of filter cartridges directly affect their filtration performance, which in turn affects the stability and reliability of subsequent products or production processes.

[0003] Traditional clamping mechanisms also have significant shortcomings in their flexibility to adapt to different processing equipment and processes. When faced with processing equipment of varying heights, traditional mechanisms often require tedious manual adjustments, and may even necessitate replacing the entire clamping device, making operation extremely inconvenient and inefficient. Regarding processing angle adjustments, traditional mechanisms typically only allow for simple angle changes, failing to quickly and accurately meet diverse processing angle requirements. When encountering filter elements requiring complex angle processing, traditional mechanisms prove inadequate, severely limiting the diversity and flexibility of processing techniques and making it difficult to adapt to the ever-growing market demands. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] In view of the shortcomings of the prior art, this utility model provides an automatic clamping mechanism for filter element processing to solve the problems of the prior art mentioned in the background.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: an automatic clamping mechanism for filter element processing, comprising:

[0008] The box has two sliding grooves, and a sliding plate is slidably connected inside the box. The sliding plate is slidably connected to the inner wall of the box. A first motor is installed on the box. The output end of the first motor passes through the box and is connected to a double-headed reverse screw. The other end of the double-headed reverse screw passes through the two sliding plates and is rotatably connected to the inner wall of the box. Two connecting blocks are fixedly connected to the sliding grooves. The other end of the connecting blocks is connected to a clamping plate.

[0009] A rotating mechanism is connected to the housing and is used to drive the housing to rotate.

[0010] A lifting mechanism is connected to the rotating mechanism.

[0011] Optionally, the rotating mechanism includes a working plate with a rotating opening. A rotating column is rotatably connected inside the rotating opening. The rotating column is fixedly connected to the housing. Two limiting rings are fixedly sleeved on the rotating column. A second motor is installed on the working plate. A gear is connected to the output end of the second motor. Multiple protrusions that mesh with the gear are fixedly connected to the limiting rings.

[0012] Optionally, the lifting mechanism includes a base, four support plates are fixedly connected to the top of the base, a top plate is fixedly connected to the top of the four support plates, an electric push rod is installed at the top of the top plate, the output end of the electric push rod passes through the top plate and is connected to a connecting ring, the connecting ring is rotatably connected to the rotating column, and two anti-rotation frames are fixedly connected to the working plate, the anti-rotation frames are slidably connected to the support plates.

[0013] Optionally, the clamping plate is provided with an arc-shaped surface.

[0014] Optionally, a soft pad is attached to the clamping plate.

[0015] Optionally, mounting brackets are fixedly connected to the two support plates.

[0016] (III) Beneficial Effects

[0017] In summary, this utility model has at least one of the following beneficial technical effects:

[0018] 1. The automatic clamping mechanism for filter element processing uses a first motor to drive a double-headed reverse screw by inputting clamping position parameters into the control system. This enables the two sliding plates to move synchronously in opposite directions, precisely controlling the position of the clamping plates and ensuring that the clamping force is evenly distributed on the filter element. At the same time, the curved surface and soft pad design of the clamping plates can fit tightly against the filter element, reducing damage caused by excessive local pressure. This ensures that the shape and performance of the filter element are not affected during processing, improving the processing accuracy and quality of the product.

[0019] 2. This automatic clamping mechanism for filter element processing allows for the input of lifting height parameters through the control system when facing processing equipment of different heights. The electric push rod pushes the connecting ring, causing the entire housing to rise and fall smoothly, meeting the requirements of different processing heights. When different angles of the filter element need to be processed, the rotation angle parameters are input into the control system. The second motor drives the gear to mesh with the protrusion on the limit ring, realizing the rotation of the rotating column and the housing. This allows for convenient and quick adjustment of the processing angle of the filter element, greatly improving the flexibility and versatility of processing and adapting to various processing techniques. Attached Figure Description

[0020] Figure 1 This is a cross-sectional structural diagram of the disassembled present invention;

[0021] Figure 2 This utility model Figure 1A magnified schematic diagram of the local structure at point A;

[0022] Figure 3 This utility model Figure 1 A magnified view of the structure at point B in the middle;

[0023] Figure 4 This is a schematic diagram of the overall structure of this utility model.

[0024] In the diagram: 1. Housing; 2. Slide plate; 3. First motor; 4. Double-ended reverse screw; 5. Connecting block; 6. Clamping plate; 7. Working plate; 8. Rotating column; 9. Limiting ring; 10. Second motor; 11. Gear; 12. Protrusion; 13. Base; 14. Support plate; 15. Top plate; 16. Electric push rod; 17. Connecting ring; 18. Anti-rotation frame; 19. Soft pad; 20. Mounting bracket. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] The present invention will be further described in detail below with reference to the accompanying drawings.

[0027] Reference Figures 1-4 The automatic clamping mechanism for filter element processing includes a housing 1 with two sliding grooves. A sliding plate 2 is slidably connected inside the housing 1, and the sliding plate 2 is slidably connected to the inner wall of the housing 1. A first motor 3 is mounted on the housing 1, and the output end of the first motor 3 passes through the housing 1 and is connected to a double-headed reverse screw 4. The other end of the double-headed reverse screw 4 passes through the two sliding plates 2 and is rotatably connected to the inner wall of the housing 1. Two connecting blocks 5 are fixedly connected to the sliding plates 2, and the connecting blocks 5 are slidably connected to the sliding grooves. The other end of the connecting blocks 5 is connected to a clamping plate 6. The first motor 3 drives the double-headed reverse screw 4 to rotate, enabling the two sliding plates 2 to move synchronously towards or away from each other. The movement of the motor drives the clamping plate 6 to open and close, achieving stable clamping of the filter element. This structure is simple, reliable, and has high transmission efficiency. The clamping position can be precisely adjusted by the control of the first motor 3, which is more efficient and accurate than manual operation. The clamping plate 6 is provided with an arc-shaped surface. The arc-shaped surface design can better fit the shape of the filter element, increase the contact area, make the clamping more stable, and reduce the damage to the filter element caused by excessive local pressure. The clamping plate 6 is connected to a soft pad 19, which further plays a buffering role, protecting the surface of the filter element from scratches and absorbing vibration to a certain extent, thus improving the processing accuracy.

[0028] It should also be noted that the working plate 7 has a rotating opening, and a rotating column 8 is rotatably connected inside the opening. The rotating column 8 is fixedly connected to the housing 1. Two limiting rings 9 are fixedly fitted on the rotating column 8. A second motor 10 is installed on the working plate 7. The output end of the second motor 10 is connected to a gear 11. Multiple protrusions 12 that mesh with the gear 11 are fixedly connected to the limiting rings 9. The second motor 10 drives the rotating column 8 and the housing 1 to rotate through the meshing of the gear 11 with the protrusions 12 on the limiting rings 9. This allows for multi-angle adjustment of the filter element during the processing, meeting the angle requirements of different processing steps, improving the flexibility and diversity of processing. The limiting rings 9 can prevent the rotating column 8 from moving axially and ensure the stability of rotation.

[0029] It should be further explained that four support plates 14 are fixedly connected to the top of the base 13, and a top plate 15 is fixedly connected to the top of the four support plates 14. An electric push rod 16 is installed on the top of the top plate 15. The output end of the electric push rod 16 passes through the top plate 15 and is connected to a connecting ring 17. The connecting ring 17 is rotatably connected to the rotating column 8. Two anti-rotation frames 18 are fixedly connected to the working plate 7. The anti-rotation frames 18 are slidably connected to the support plates 14. The electric push rod 16 drives the connecting ring 17 to move up and down, thereby realizing the lifting and lowering of the clamping gripper. It can adapt to the processing equipment or processing technology requirements of different heights. The anti-rotation frames 18 are slidably connected to the support plates 14 to prevent the working plate 7 from rotating during the lifting and lowering process, ensuring the stability and reliability of the lifting and lowering. Mounting frames 20 are fixedly connected to the two support plates 14. The mounting frames 20 can be used to install other auxiliary equipment, such as sensors, lighting devices, etc., to provide more convenient conditions for the processing of filter elements, expand the function of the entire clamping mechanism, and make it more able to meet complex processing requirements.

[0030] In summary, the working principle and process of this automatic clamping mechanism for filter element processing are as follows: First, if additional auxiliary equipment is needed, such as sensors or lighting devices for detecting processing accuracy, it is installed on the mounting bracket 20 of the support plate 14. Then, the filter element is placed between the two clamping plates 6. The required clamping position parameters are input into the control system, and the first motor 3 is started. The first motor 3 drives the double-headed reverse screw 4 to rotate. Under the constraint of the sliding groove, the two sliding plates 2 move synchronously towards each other along the double-headed reverse screw 4, causing the clamping plates 6 to gradually approach the filter element until the preset clamping force is reached, thus completing the clamping of the filter element. If the processing equipment has a high... If the current height is inconsistent with the actual requirements, input the lifting height parameter into the control system to start the electric push rod 16. The electric push rod 16 pushes the connecting ring 17, which drives the rotating column 8, the working plate 7, and the entire box 1 to rise or fall. When different angles of the filter element need to be processed, input the rotation angle parameter into the control system to start the second motor 10. The second motor 10 drives the gear 11 to rotate, so that the rotating column 8 and the box 1 rotate around the rotating opening to adjust the angle of the filter element. After the processing is completed, start the first motor 3 to reverse, and the double-headed reverse screw 4 drives the slide plate 2 to move in the opposite direction, so that the clamping plate 6 releases the filter element and the processed filter element is taken out.

[0031] The above embodiments merely illustrate specific implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. An automatic clamping mechanism for filter element processing, characterized in that: include: The box (1) has two sliding grooves. A sliding plate (2) is slidably connected inside the box (1). The sliding plate (2) is slidably connected to the inner wall of the box (1). A first motor (3) is installed on the box (1). The output end of the first motor (3) passes through the box (1) and is connected to a double-headed reverse screw (4). The other end of the double-headed reverse screw (4) passes through the two sliding plates (2) and is rotatably connected to the inner wall of the box (1). Two connecting blocks (5) are fixedly connected on the sliding plate (2). The connecting blocks (5) are slidably connected to the sliding grooves. The other end of the connecting blocks (5) is connected to a clamping plate (6). A rotating mechanism is connected to the housing (1) and is used to drive the housing (1) to rotate. A lifting mechanism is connected to the rotating mechanism.

2. The automatic clamping mechanism for filter element processing according to claim 1, characterized in that: The rotating mechanism includes a working plate (7), on which a rotating opening is provided, and a rotating column (8) is rotatably connected inside the rotating opening. The rotating column (8) is fixedly connected to the housing (1). Two limiting rings (9) are fixedly sleeved on the rotating column (8). A second motor (10) is installed on the working plate (7). A gear (11) is connected to the output end of the second motor (10). Multiple protrusions (12) that mesh with the gear (11) are fixedly connected on the limiting rings (9).

3. The automatic clamping mechanism for filter element processing according to claim 2, characterized in that: The lifting mechanism includes a base (13), four support plates (14) are fixedly connected to the top of the base (13), a top plate (15) is fixedly connected to the top of the four support plates (14), an electric push rod (16) is installed on the top of the top plate (15), the output end of the electric push rod (16) passes through the top plate (15) and is connected to a connecting ring (17), the connecting ring (17) is rotatably connected to the rotating column (8), and two anti-rotation frames (18) are fixedly connected to the working plate (7), the anti-rotation frames (18) are slidably connected to the support plate (14).

4. The automatic clamping mechanism for filter element processing according to claim 3, characterized in that: The clamping plate (6) is provided with an arc-shaped surface.

5. The automatic clamping mechanism for filter element processing according to claim 4, characterized in that: A soft pad (19) is connected to the clamping plate (6).

6. The automatic clamping mechanism for filter element processing according to claim 5, characterized in that: Mounting brackets (20) are fixedly connected to the two support plates (14).

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