Efficient complete production equipment for producing foaming type PVC (polyvinyl chloride) protective material

Abstract

The utility model relates to efficient complete production equipment for production of foaming type PVC (polyvinyl chloride) protective materials, which belongs to the technical field of production of foaming type PVC protective materials and comprises a supporting table, a stirring extrusion box is fixed on the right side of the upper surface of the supporting table, and a high-speed motor is fixed on the left side of the stirring extrusion box through a mounting frame. The left side wall of an inner cavity of the stirring extrusion box is rotationally connected with a stirring conveying wheel through a sealing bearing, and the left side of the stirring conveying wheel rotationally penetrates through the stirring extrusion box and is fixedly connected with the outer side of an output shaft of a high-speed motor. According to the efficient complete production equipment for producing the foaming type PVC protective material, a premix can be effectively prevented from falling off from the upper surface of the conveying belt through a stop block and a baffle such as a stop strip, the premix adhering to the conveying belt can be shaken off through cooperation of a spring telescopic rod, a sliding block and a limiting groove, the premix can smoothly fall into a filtering frame, and the production efficiency is improved. And the vibration function not only cleans the conveying belt, but also can ensure that the premix uniformly falls into the filter frame, so that the feeding efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of foamed PVC protective material production technology, specifically a high-efficiency complete set of production equipment for the production of foamed PVC protective materials. Background Technology

[0002] Polyvinyl chloride, or PVC for short, is one of the world's most produced plastics. It is known for its low cost and wide range of applications. PVC resin is usually a white or light yellow powder, but it is not suitable for direct use and generally requires modification. PVC is an amorphous white powder with few branches, making it less stable to light and heat. In manufacturing foamed PVC protective materials, the raw material ratio and processing conditions are crucial. By precisely controlling the raw material ratio and using efficient complete production equipment, it is possible to ensure that the produced foamed PVC protective materials have good physical properties and chemical stability. Furthermore, to ensure product quality, parameters such as temperature, humidity, and time during the production process also need to be strictly controlled. Therefore, the raw materials must be kept free of moisture, and rapid cooling is required during high-speed stirring to prevent damage to product performance due to excessively high temperatures.

[0003] Existing high-efficiency complete production equipment for the production of foamed PVC protective materials includes a feeding section, a mixing section, and a filtering section. Because the raw materials for foamed PVC protective materials have a high solid content and a large amount of solid materials, the current feeding efficiency is not high. At the same time, the presence of high-viscosity materials affects the convenience of feeding, which in turn affects the feeding efficiency. Therefore, a high-efficiency complete production equipment for the production of foamed PVC protective materials is needed. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a high-efficiency complete set of production equipment for the production of foamed PVC protective materials. It has advantages such as improving feeding efficiency and solves the problem that the raw materials for foamed PVC protective materials have high solid content and a lot of solid materials, which currently result in low feeding efficiency. At the same time, the presence of high-viscosity materials affects the convenience of feeding, which in turn affects the feeding efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A high-efficiency complete set of production equipment for producing foamed PVC protective materials includes a support platform. A stirring extrusion box is fixed on the right side of the upper surface of the support platform. A high-speed motor is fixed on the left side of the stirring extrusion box via a mounting bracket. A stirring conveyor wheel is rotatably connected to the left side wall of the inner cavity of the stirring extrusion box via a sealed bearing. The left side of the stirring conveyor wheel rotatably passes through the stirring extrusion box and is fixedly connected to the outside of the output shaft of the high-speed motor. A feed pipe is connected to the right side of the upper surface of the stirring extrusion box. A filter frame is connected to the top of the feed pipe. A conveying mechanism is provided on the left side of the upper surface of the support platform. A filter mechanism is provided inside the filter frame.

[0007] The conveying mechanism includes four first spring telescopic rods fixed to the upper surface of the support platform. A fixing plate is fixed to the upper surface of the four first spring telescopic rods. A conveyor belt is fixed to the upper surface of the fixing plate by a support frame. Baffles are fixed to both the front and rear sides of the upper surface of the conveyor belt. A stop block is fixed to the left side of the front and rear sides of the baffles. Several stop strips are fixed to the outer side of the conveyor belt. A first vibration structure is fixed to both the left and right sides of the upper surface of the fixing plate.

[0008] The conveying mechanism also includes two support plates fixed on the left side of the upper surface of the support platform. Each of the support plates on the left and right sides has a limiting groove. A slider is slidably connected inside the limiting groove. The slider on the left and right sides is fixedly connected to the left and right sides of the fixed plate on the opposite side.

[0009] Furthermore, an extrusion pipe is connected to the right side of the stirring extrusion box, a spiral cooling pipe is embedded and fixed on the inner peripheral wall of the stirring extrusion box, a water inlet pipe is fixed on the left side of the upper surface of the stirring extrusion box, the bottom end of the water inlet pipe passes through the stirring extrusion box and is connected to the water inlet end of the spiral cooling pipe, and a water outlet pipe is fixed on the right side of the upper surface of the stirring extrusion box, the bottom end of the water outlet pipe passes through the stirring extrusion box and is connected to the water outlet end of the spiral cooling pipe.

[0010] Furthermore, the first spring telescopic rod includes a first slide rod, a second slide rod is slidably connected inside the first slide rod, and a first spring is movably fitted on the outside of the first slide rod.

[0011] Furthermore, the first vibration structure includes a first mounting frame, inside which a first vibration motor is fixed, and the opposite sides of the left and right support plates are slidably connected to the left and right sides of the fixed plate.

[0012] Furthermore, the filtering mechanism includes a guide cylinder fixed inside the filter frame, with second spring telescopic rods fixed on both the left and right sides of the upper surface of the guide cylinder, and filter cylinders fixed on the upper surfaces of the second spring telescopic rods on both the left and right sides. A filter screen is fixed inside the filter cylinder, and the filter cylinder is slidably connected inside the filter frame. Second vibration structures are fixed on both the left and right sides of the lower surface of the filter cylinder.

[0013] Furthermore, the second spring telescopic rod includes a third slide rod, a fourth slide rod is slidably connected inside the third slide rod, and a second spring is movably fitted on the outer side of the third slide rod.

[0014] Furthermore, the second vibration structure includes a second mounting frame, and a second vibration motor is fixed inside the second mounting frame.

[0015] Furthermore, the filter cylinder moves linearly up and down inside the filter frame.

[0016] Compared with the prior art, this utility model provides a high-efficiency complete set of production equipment for the production of foamed PVC protective materials, which has the following beneficial effects:

[0017] 1. This high-efficiency complete set of production equipment for producing foamed PVC protective materials effectively prevents premixed materials from falling off the upper surface of the conveyor belt through the design of baffles and baffles such as baffle strips. By activating the vibration structure (such as the first vibration structure), the conveyor belt vibrates up and down using the cooperation of spring telescopic rods, sliders and limiting grooves, which can shake off the premixed materials adhering to the conveyor belt and make them fall smoothly into the filter frame. The vibration function not only cleans the conveyor belt, but also ensures that the premixed materials fall evenly into the filter frame, thereby improving the feeding efficiency.

[0018] 2. This high-efficiency complete set of production equipment for the production of foamed PVC protective materials uses a second spring telescopic rod to drive the filter cylinder and filter screen to vibrate up and down, effectively reducing clogging. At the same time, it screens the premixed material to remove impurities and uneven particles. Vibration screening can improve screening efficiency, ensure that the quality of the premixed material entering the subsequent process is uniform, and improve product quality. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the conveying mechanism of this utility model;

[0021] Figure 3 This is a schematic diagram of the connection structure between the baffle and the conveyor belt of this utility model;

[0022] Figure 4 This is a schematic diagram of the filtration mechanism of this utility model.

[0023] In the diagram: 1 Support platform, 2 Stirring extrusion box, 3 High-speed motor, 4 Stirring conveyor wheel, 5 Feed pipe, 6 Filter frame, 7 Conveying mechanism, 701 First spring telescopic rod, 702 Fixed plate, 703 Conveyor belt, 704 Baffle, 705 Stop block, 706 Stop bar, 707 First vibration structure, 708 Support plate, 709 Limiting groove, 710 Slider, 8 Filtering mechanism, 801 Guide cylinder, 802 Second spring telescopic rod, 803 Filter cylinder, 804 Filter screen, 805 Second vibration structure, 9 Extrusion pipe, 10 Spiral cooling pipe. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1 This embodiment describes a high-efficiency complete set of production equipment for producing foamed PVC protective materials, including a support platform 1. A stirring extrusion box 2 is fixed on the right side of the upper surface of the support platform 1. A high-speed motor 3 is fixed on the left side of the stirring extrusion box 2 via a mounting bracket. A stirring conveyor wheel 4 is rotatably connected to the left side wall of the inner cavity of the stirring extrusion box 2 via a sealed bearing. The left side of the stirring conveyor wheel 4 rotatably passes through the stirring extrusion box 2 and is fixedly connected to the outside of the output shaft of the high-speed motor 3. A feed pipe 5 is connected to the right side of the upper surface of the stirring extrusion box 2. A filter frame 6 is connected to the top of the feed pipe 5. A conveying mechanism 7 is provided on the left side of the upper surface of the support platform 1. A filter mechanism 8 is provided inside the filter frame 6.

[0026] In this embodiment, an extrusion pipe 9 is connected to the right side of the stirring extrusion box 2, and a spiral cooling pipe 10 is embedded and fixed on the inner peripheral wall of the stirring extrusion box 2. A water inlet pipe is fixed on the left side of the upper surface of the stirring extrusion box 2, and the bottom end of the water inlet pipe passes through the stirring extrusion box 2 and is connected to the water inlet end of the spiral cooling pipe 10. A water outlet pipe is fixed on the right side of the upper surface of the stirring extrusion box 2, and the bottom end of the water outlet pipe passes through the stirring extrusion box 2 and is connected to the water outlet end of the spiral cooling pipe 10. An external water source can be connected through the top end of the water inlet pipe. Water from the external water source enters the spiral cooling pipe 10 to cool the material inside the stirring extrusion box 2. The cooled water is discharged through the water outlet pipe.

[0027] It should be noted that the rotating stirring and conveying wheel 4 can stir the material and convey it to the right, and the spiral cooling pipe 10 can cool the material.

[0028] Please see Figures 2 to 3In this embodiment, the conveying mechanism 7 includes four first spring telescopic rods 701 fixed on the upper surface of the support platform 1. A fixing plate 702 is fixed on the upper surface of the four first spring telescopic rods 701. A conveyor belt 703 is fixed on the upper surface of the fixing plate 702 through a support frame. Baffles 704 are fixed on both the front and rear sides of the upper surface of the conveyor belt 703. A stop block 705 is fixed on the left side of the front and rear side baffles 704. Several baffle strips 706 are fixed on the outer side of the conveyor belt 703. A first vibration structure 707 is fixed on both the left and right sides of the upper surface of the fixing plate 702.

[0029] Specifically, the conveying mechanism 7 also includes two support plates 708 fixed on the left side of the upper surface of the support platform 1. Each of the left and right support plates 708 has a limiting groove 709 on its opposite side. A slider 710 is slidably connected inside the limiting groove 709. The opposite sides of the sliders 710 on both sides are fixedly connected to the left and right sides of the fixed plate 702. The first spring telescopic rod 701 includes a first slide rod. A second slide rod is slidably connected inside the first slide rod. A first spring is movably fitted on the outside of the first slide rod.

[0030] Specifically, the first vibration structure 707 includes a first mounting frame, inside which a first vibration motor is fixed. The left and right support plates 708 are slidably connected to the left and right sides of the fixed plate 702 on opposite sides. PVC granules and other additives are mixed in a certain proportion to form a premix, which is then poured onto the upper surface of the conveyor belt 703. The premix is ​​prevented from falling off the upper surface of the conveyor belt 703 by the stop block 705 and two baffles 704. Then, the conveyor belt 703 is turned on and the premix is ​​conveyed to the right by at least two baffles 706, and then falls into the filter frame 6 during the conveying process.

[0031] It should be noted that the first vibration structure 707 on the left and right sides can be opened. Through the interaction of the four first spring telescopic rods 701, the sliders 710 on the left and right sides, and the limiting grooves 709 on the left and right sides, the conveyor belt 703 can vibrate up and down. When the conveyor belt 703 vibrates up and down, the premixed material adhering to the conveyor belt 703 can be vibrated and dropped into the filter frame 6, thereby improving the feeding efficiency.

[0032] Please see Figure 4 In this embodiment, the filtering mechanism 8 includes a guide cylinder 801 fixed inside the filter frame 6. A second spring telescopic rod 802 is fixed on both the left and right sides of the upper surface of the guide cylinder 801. A filter cylinder 803 is fixed on the upper surface of the second spring telescopic rods 802 on both the left and right sides. A filter screen 804 is fixed inside the filter cylinder 803. The filter cylinder 803 is slidably connected inside the filter frame 6. A second vibration structure 805 is fixed on both the left and right sides of the lower surface of the filter cylinder 803.

[0033] Specifically, the second spring telescopic rod 802 includes a third slide rod, a fourth slide rod is slidably connected inside the third slide rod, and a second spring is movably fitted on the outside of the third slide rod. The second vibration structure 805 includes a second mounting frame, a second vibration motor is fixed inside the second mounting frame, and the filter cylinder 803 moves linearly up and down inside the filter frame 6.

[0034] Specifically, the material extruded through the extrusion tube 9 can be filled into a 200L iron drum.

[0035] It should be noted that after the premixed material falls into the filter frame 6, the second vibration structure 805 on both sides is activated. The second spring telescopic rods 802 on both sides drive the filter cylinder 803 and filter screen 804 to vibrate up and down, reducing the risk of clogging. Then, the premixed material enters the mixing extrusion box 2 through the feed pipe 5. The high-speed motor 3 then provides power, driving the mixing conveyor wheel 4 to rotate at high speed, ensuring uniform mixing of the premixed material. Simultaneously, the special design of the mixing conveyor wheel 4 allows the premixed material to be conveyed to the right. Under the action of the mixing conveyor wheel 4, the premixed material not only achieves rapid mixing but also moves along the conveying direction, preparing for subsequent cooling. In preparation for extrusion, the spiral cooling pipe 10 is designed to increase the contact area and contact time between the cooling water and the premix, thereby more effectively removing heat from the premix. The cooling water flows in the spiral cooling pipe 10, carrying away the heat of the premix and lowering its temperature. Cooling can prevent the premix from undergoing adverse reactions (such as decomposition or deterioration) due to excessive temperature during subsequent extrusion. It also helps to improve the quality and efficiency of extrusion. After cooling, the premix enters the extrusion pipe 9 and is extruded. The extruded material can be directly filled into 200L iron drums. These large-capacity iron drums are suitable for large-scale material storage and transportation, facilitating subsequent use and processing.

[0036] The working principle of the above embodiments is as follows:

[0037] In use, PVC granules and other additives are mixed in a certain proportion to form a premix, which is then poured onto the upper surface of the conveyor belt 703. The baffle 705 and two baffles 704 prevent the premix from falling off the upper surface of the conveyor belt 703. Then, the conveyor belt 703 is turned on, and the premix is ​​conveyed to the right by at least two baffles 706, falling into the filter frame 6. During conveying, the first vibration structures 707 on both sides can be activated. Through the interaction of the four first spring telescopic rods 701, the sliders 710 on both sides, and the limiting grooves 709 on both sides, the conveyor belt 703 vibrates up and down. When 703 vibrates up and down, it can vibrate and drop the premixed material adhering to the conveyor belt 703 into the filter frame 6, improving the feeding efficiency. After the premixed material falls into the filter frame 6, the second vibration structure 805 on the left and right sides is activated. The second spring telescopic rods 802 on the left and right sides can drive the filter cylinder 803 and filter screen 804 to vibrate up and down, reducing the possibility of clogging. Then, the premixed material enters the mixing and extrusion box 2 through the feed pipe 5. Under the drive of the high-speed motor 3, the mixing and conveying wheel 4 drives the premixed material to be mixed at high speed and conveyed to the right. At the same time, the water in the spiral cooling pipe 10 cools the premixed material. Then, it is extruded through the extrusion pipe 9.

[0038] It should be noted that the orientations or positional relationships indicated herein are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the purpose of facilitating the description of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0039] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0040] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency complete set of production equipment for producing foamed PVC protective materials, comprising a support platform (1), characterized in that: A stirring extrusion box (2) is fixed on the right side of the upper surface of the support platform (1). A high-speed motor (3) is fixed on the left side of the stirring extrusion box (2) by a mounting bracket. A stirring conveyor wheel (4) is rotatably connected to the left side wall of the inner cavity of the stirring extrusion box (2) by a sealed bearing. The left side of the stirring conveyor wheel (4) rotates through the stirring extrusion box (2) and is fixedly connected to the outside of the output shaft of the high-speed motor (3). A feed pipe (5) is connected to the right side of the upper surface of the stirring extrusion box (2). A filter frame (6) is connected to the top of the feed pipe (5). A conveying mechanism (7) is provided on the left side of the upper surface of the support platform (1). A filter mechanism (8) is provided inside the filter frame (6). The conveying mechanism (7) includes four first spring telescopic rods (701) fixed on the upper surface of the support platform (1). A fixing plate (702) is fixed on the upper surface of the four first spring telescopic rods (701). A conveyor belt (703) is fixed on the upper surface of the fixing plate (702) through a support frame. Baffles (704) are fixed on both the front and rear sides of the upper surface of the conveyor belt (703). A stop block (705) is fixed on the left side of the baffles (704) on both the front and rear sides. Several baffle strips (706) are fixed on the outer side of the conveyor belt (703). A first vibration structure (707) is fixed on both the left and right sides of the upper surface of the fixing plate (702). The conveying mechanism (7) also includes two support plates (708) fixed on the left side of the upper surface of the support platform (1). Each of the support plates (708) on the left and right sides has a limiting groove (709) on its opposite side. A slider (710) is slidably connected inside the limiting groove (709). The slider (710) on the left and right sides is fixedly connected to the left and right sides of the fixing plate (702) on its opposite side.

2. The high-efficiency complete set of production equipment for producing foamed PVC protective materials according to claim 1, characterized in that: The right side of the stirring extrusion box (2) is connected to an extrusion pipe (9). A spiral cooling pipe (10) is embedded and fixed on the inner peripheral wall of the stirring extrusion box (2). A water inlet pipe is fixed on the left side of the upper surface of the stirring extrusion box (2). The bottom end of the water inlet pipe passes through the stirring extrusion box (2) and is connected to the water inlet end of the spiral cooling pipe (10). A water outlet pipe is fixed on the right side of the upper surface of the stirring extrusion box (2). The bottom end of the water outlet pipe passes through the stirring extrusion box (2) and is connected to the water outlet end of the spiral cooling pipe (10).

3. The high-efficiency complete set of production equipment for producing foamed PVC protective materials according to claim 1, characterized in that: The first spring telescopic rod (701) includes a first slide rod, a second slide rod is slidably connected inside the first slide rod, and a first spring is movably fitted on the outside of the first slide rod.

4. The high-efficiency complete set of production equipment for producing foamed PVC protective materials according to claim 1, characterized in that: The first vibration structure (707) includes a first mounting frame, in which a first vibration motor is fixed. The support plates (708) on the left and right sides are slidably connected to the left and right sides of the fixed plate (702) on opposite sides.

5. The high-efficiency complete set of production equipment for producing foamed PVC protective materials according to claim 1, characterized in that: The filtering mechanism (8) includes a guide cylinder (801) fixed inside the filter frame (6). A second spring telescopic rod (802) is fixed on both the left and right sides of the upper surface of the guide cylinder (801). A filter cylinder (803) is fixed on the upper surface of the second spring telescopic rod (802) on both the left and right sides. A filter screen (804) is fixed inside the filter cylinder (803). The filter cylinder (803) is slidably connected inside the filter frame (6). A second vibration structure (805) is fixed on both the left and right sides of the lower surface of the filter cylinder (803).

6. The high-efficiency complete set of production equipment for producing foamed PVC protective materials according to claim 5, characterized in that: The second spring telescopic rod (802) includes a third slide rod, a fourth slide rod is slidably connected inside the third slide rod, and a second spring is movably fitted on the outside of the third slide rod.

7. The efficient complete set of production equipment for producing foamed PVC protective materials according to claim 5, characterized in that: The second vibration structure (805) includes a second mounting frame, and a second vibration motor is fixed inside the second mounting frame.

8. The high-efficiency complete set of production equipment for producing foamed PVC protective materials according to claim 5, characterized in that: The filter cylinder (803) moves linearly up and down inside the filter frame (6).

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