Two-wheeled electric vehicle control device with remote OTA function

By introducing snap-fit ​​components and drive components into the electric vehicle controller, the cover can be quickly installed and removed. Combined with the design of cooling fans and vents, the problems of poor heat dissipation and inconvenient maintenance are solved, thereby improving the heat dissipation efficiency and maintenance convenience of the electric vehicle controller.

CN224117439UActive Publication Date: 2026-04-14WUXI CHAOLIYUAN TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI CHAOLIYUAN TECH CO LTD
Filing Date
2025-05-09
Publication Date
2026-04-14

AI Technical Summary

Technical Problem

Existing electric vehicle controllers suffer from poor heat dissipation and inconvenient maintenance, especially the connection between the cover and the control box, which requires tools to disassemble and install.

Method used

The cover is quickly installed and removed using snap-fit ​​components and drive components. It effectively dissipates heat by combining a cooling fan and vents, and the cooling fan is fixed by a clamping component, simplifying the maintenance process.

Benefits of technology

It improves heat dissipation efficiency, extends the service life of electric vehicle controllers, and simplifies maintenance and repair processes, avoiding the hassle of using tools.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224117439U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of electric vehicle control, in particular to a two-wheeled electric vehicle control device with a remote OTA function, which comprises a control box and a control circuit board which is arranged in the control box and has the remote OTA function, by arranging the clamping assembly, the driving assembly and the box cover, the sliding block moves under the action of the spring to drive the positioning block to move, so that the positioning block is mounted in the connecting groove, and the positioning hole is mounted in the inserting block under the action of the spring, so that rapid mounting of the box cover is realized; meanwhile, a second inclined plate rotates to drive a rotating plate to rotate, when the rotating plate rotates, a first inclined plate is rotated, a positioning block at the bottom of a sliding block can be moved, an inserting block and a positioning hole can be conveniently separated, the box cover and the control box are convenient to disassemble, and compared with traditional screw installation, external tools are not needed; and the use is more convenient, and convenience is provided in the maintenance and repair process.
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Description

Technical Field

[0001] This application relates to the field of electric vehicle control technology, and in particular to a two-wheeled electric vehicle control device with remote OTA function. Background Technology

[0002] The annual production of two-wheeled bicycles, which are a common means of transportation for ordinary people, has reached nearly 50 million units. When you add electric two-wheelers for food delivery / express delivery, recreational electric vehicles, electric tricycles, etc., the number is already enormous. The electric vehicle controller is the core control device used to control the start, operation, forward and backward movement, speed, and stop of the electric vehicle motor, as well as other electronic components of the electric vehicle. It is like the brain of the electric vehicle and is an important part of the electric vehicle.

[0003] Existing electric vehicles generate a lot of heat during use, and heat dissipation is only achieved through vents, which is ineffective. In addition, the electric vehicle controller consists of a control box, a cover, and a control circuit board. However, the cover and the control box are usually connected by screws. When maintaining the control circuit board inside the control box, the cover needs to be removed. The screw connection requires tools for disassembly and installation, which is inconvenient during maintenance.

[0004] Therefore, a two-wheeled electric vehicle control device with remote OTA function is proposed. Utility Model Content

[0005] To address the problems mentioned in the background section, this application provides a two-wheeled electric vehicle control device with remote OTA (Over-The-Air) functionality.

[0006] This application provides a two-wheeled electric vehicle control device with remote OTA function, which adopts the following technical solution: A two-wheeled electric vehicle control device with remote OTA function includes a control box and a control circuit board with remote OTA function installed inside the control box. Two connecting plates are symmetrically fixedly connected to the top of the control box. Each of the two connecting plates is provided with a snap-fit ​​component on its top. A box cover is provided on the top of the control box. Multiple horizontal grooves are provided on the surface of the box cover. Each of the multiple horizontal grooves is provided with a snap-fit ​​component. A drive component is provided on the top of the box cover.

[0007] The control box has multiple ventilation openings with dustproof nets on both sides. Two mounting bases are fixedly connected to one side of the control box near the ventilation openings. Cooling fans are installed inside the two mounting bases. The cooling fans can be electrically connected to the control circuit board inside the control box via wires. A clamping component is provided on the side of the control box near the top of the two cooling fans. A cable tray is provided on one side of the control box. Multiple cables connected to the control circuit board inside the control box are installed inside the cable tray. The multiple cables are connected to the drive source of the two-wheeled electric vehicle.

[0008] Preferably, mounting plates are fixedly connected to both sides of the control box, and two mounting bolts are threaded through the interior of each mounting plate. The control box can be fixedly installed by the mounting plates and mounting bolts.

[0009] Preferably, the snap-fit ​​assembly includes two connecting slots and two inserts. The two connecting slots are disposed above the connecting plate, and the two inserts are fixedly connected to the inner side of the two connecting slots, which can realize the mating installation of the positioning block.

[0010] Preferably, the locking assembly includes a slider, a spring, a through groove, a positioning block, and a positioning hole. The slider is embedded and slidably connected to the interior of the horizontal groove. The through groove is located at the bottom of the lid and communicates with the horizontal groove. The positioning block is fixedly connected to the bottom of the slider through the through groove. The bottom of the positioning block is chamfered, and a positioning hole is provided on one side of the positioning block. The two ends of the spring are fixedly connected to one side of the slider and the inside of the horizontal groove. The spring force drives the slider to move, which can move the positioning block, allowing the positioning hole to be installed and separated from the insertion block, and the lid can be installed and removed.

[0011] Preferably, the driving assembly includes two fixed slots, two movable blocks, multiple first inclined plates, a second inclined plate, and two rotating plates. The two fixed slots are disposed on the top of the lid, and the two movable blocks are slidably embedded in the two fixed slots. The multiple first inclined plates are rotatably connected to the tops of the two movable blocks and the multiple sliders. The second inclined plates are rotatably connected to the tops of the lid. The two ends of the rotating plates are rotatably connected to the tops of the second inclined plates and the two movable blocks. The rotation of the second inclined plates drives the rotating plates to rotate, and the rotation of the rotating plates drives the first inclined plates to rotate, which facilitates the driving of the sliders and provides convenience for removing the lid.

[0012] Preferably, a driving block is fixedly connected to the top of the second inclined plate, which facilitates the rotation of the second inclined plate.

[0013] Preferably, the bottom end of the positioning block is installed inside the connecting groove, and the positioning block is installed outside the insert block through the positioning hole to ensure that the box cover is more secure after installation.

[0014] Preferably, the clamping assembly includes two vertical plates, and a bidirectional lead screw is rotatably connected between the two vertical plates. The bidirectional lead screw is externally threaded with two locking blocks and slidably connected to the outside of the control box. A handwheel is provided on one side of one of the vertical plates. One side of the handwheel passes through the vertical plate and is fixedly connected to one end of the bidirectional lead screw. Rotating the handwheel drives the bidirectional lead screw to rotate, which facilitates the driving of the locking blocks. This is beneficial for clamping and fixing the cooling fan after installation. When the cooling fan needs to be removed, the locking blocks can be separated to remove the cooling fan.

[0015] In summary, this application includes the following beneficial technical effects:

[0016] 1. This utility model, by setting up a clamping component, a mounting base and a cooling fan, allows air to circulate inside and outside the control box when the cooling fan is working, in conjunction with the ventilation port. This can dissipate the heat generated inside the control box in a timely manner, avoid damage to the equipment caused by excessive temperature inside the control box, and improve the service life of the electric vehicle controller. At the same time, the bidirectional screw drive block moves to lock and fix the cooling fan after installation, making it convenient to install and remove the cooling fan, and also facilitating the maintenance and cleaning of the cooling fan.

[0017] 2. This utility model, by setting up a clamping component, a driving component, and a cover, allows the slider to move under the action of a spring, driving the positioning block to move, so that the positioning block is installed inside the connecting groove. Under the action of the spring, the positioning hole is installed inside the insert block, enabling quick installation of the cover. At the same time, the rotation of the second inclined plate drives the rotating plate to rotate, and the rotation of the rotating plate causes the first inclined plate to rotate, which can move the positioning block at the bottom of the slider, making it easy to separate the insert block from the positioning hole. This makes it easier to remove the cover from the control box. Compared with the previous screw installation, no external tools are needed, making it more convenient to use and providing convenience in maintenance and repair. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure in an embodiment of this application;

[0019] Figure 2 This is a schematic diagram of the clamping component structure in an embodiment of this application;

[0020] Figure 3 This is a schematic diagram of the snap-fit ​​component structure in an embodiment of this application;

[0021] Figure 4 This is an embodiment of the present application. Figure 1 Enlarged view of point A in the middle;

[0022] Reference numerals: 1. First inclined plate; 2. Cable; 3. Cable groove; 4. Mounting plate; 5. Mounting bolt; 6. Mounting base; 7. Cooling fan; 8. Spring; 9. Vertical plate; 10. Handwheel; 11. Horizontal groove; 12. Locking block; 13. Two-way lead screw; 14. Slider; 15. Box cover; 16. Control box; 17. Vent; 18. Positioning hole; 19. Through groove; 20. Positioning block; 21. Moving block; 22. Connecting plate; 23. Insertion block; 24. Connecting groove; 25. Fixing groove; 26. Second inclined plate; 27. Rotating plate; 28. Drive block. Detailed Implementation

[0023] The following is in conjunction with the appendix Figures 1 to 4 This application will be described in further detail.

[0024] This application discloses a two-wheeled electric vehicle control device with remote OTA (Over-The-Air) function.

[0025] Please see Figure 1 A two-wheeled electric vehicle control device with remote OTA function includes a control box 16 and a control circuit board with remote OTA function installed inside the control box 16. Two connecting plates 22 are symmetrically fixedly connected to the top of the control box 16. Each of the two connecting plates 22 is provided with a snap-fit ​​component on its top. A box cover 15 is provided on the top of the control box 16. Multiple horizontal grooves 11 are provided on the surface of the box cover 15. Each of the multiple horizontal grooves 11 is provided with a snap-fit ​​component inside. A drive component is provided on the top of the box cover 15.

[0026] The control box 16 has multiple ventilation openings 17 with dustproof mesh on both sides. Two mounting bases 6 are fixedly connected to one side of the control box 16 near the ventilation openings 17. Cooling fans 7 are installed inside the two mounting bases 6 for easy installation. A clamping component is provided on the side of the control box 16 near the top of the two cooling fans 7. A cable tray 3 is provided on one side of the control box 16, containing multiple cables 2 that connect to the control circuit board inside the control box 16. These cables 2 connect to the drive source of the two-wheeled electric vehicle. Mounting plates 4 are fixedly connected to both sides of the control box 16. Two mounting bolts 5 are threaded through the interior of each mounting plate 4. The control box 16 can be fixedly installed by the mounting plate 4 and mounting bolts 5. The clamping assembly includes two vertical plates 9, and a bidirectional screw 13 is rotatably connected between the two vertical plates 9. The bidirectional screw 13 is threadedly connected to two locking blocks 12 and slidably connected to the outside of the control box 16. A handwheel 10 is provided on one side of one of the vertical plates 9. One side of the handwheel 10 passes through the vertical plate 9 and is fixedly connected to one end of the bidirectional screw 13. When the handwheel 10 is rotated, it drives the bidirectional screw 13 to rotate, which facilitates the driving of the locking blocks 12. This is beneficial for clamping and fixing the cooling fan 7 after installation. When it is necessary to remove the cooling fan 7, the locking blocks 12 can be separated to remove the cooling fan 7.

[0027] Please see Figure 3 The snap-fit ​​assembly includes two connecting slots 24 and two inserts 23. The two connecting slots 24 are located above the connecting plate 22, and the two inserts 23 are fixedly connected to the inside of the two connecting slots 24, which can enable the positioning block 20 to be installed in conjunction.

[0028] Please see Figure 1 , Figure 2 as well as Figure 4 The clamping assembly includes a slider 14, a spring 8, a through groove 19, a positioning block 20, and a positioning hole 18. The slider 14 is embedded and slidably connected to the interior of the transverse groove 11. The through groove 19 is located at the bottom of the cover 15 and communicates with the transverse groove 11. The positioning block 20 is fixedly connected to the bottom of the slider 14 through the through groove 19. The bottom of the positioning block 20 is chamfered, and a positioning hole 18 is provided on one side of the positioning block 20. The two ends of the spring 8 are fixedly connected to one side of the slider 14 and the inside of the transverse groove 11. The slider 14 is driven to move by the force of the spring 8, which can move the positioning block 20, so that the positioning hole 18 can be installed and separated from the insert block 23, and the cover 15 can be installed and removed. The driving assembly includes two fixing grooves 25, two moving blocks 21, multiple first inclined plates 1, second inclined plates 26, and two rotating plates 27. The two fixing grooves 25 are provided with At the top of the lid 15, two movable blocks 21 are slidably connected to the inside of two fixed slots 25. Multiple first inclined plates 1 are rotatably connected to the top of the two movable blocks 21 and multiple sliders 14. A second inclined plate 26 is rotatably connected to the top of the lid 15. The two ends of a rotating plate 27 are rotatably connected to the top of the second inclined plate 26 and the two movable blocks 21. The rotating plate 27 is driven to rotate by the rotation of the second inclined plate 26. After the rotating plate 27 rotates, it can drive the first inclined plate 1 to rotate, which facilitates the driving of the sliders 14 and provides convenience for the removal of the lid 15. A driving block 28 is fixedly connected to the top of the second inclined plate 26. The driving block 28 facilitates the rotation of the second inclined plate 26. The bottom end of the positioning block 20 is installed inside the connecting slot 24. The positioning block 20 is installed outside the insert block 23 through the positioning hole 18 to ensure that the lid 15 is more secure after installation.

[0029] The implementation principle of a two-wheeled electric vehicle control device with remote OTA function in this application embodiment is as follows:

[0030] First, by installing the control circuit board inside the control box 16 and promptly installing the box cover 15, and placing the box cover 15 above the control box 16, the drive block 28 is rotated. After the drive block 28 rotates, it drives the second inclined plate 26 to rotate. After the second inclined plate 26 rotates, it drives the rotating plate 27 to rotate. After the rotating plate 27 rotates, it drives the first inclined plate 1 to rotate. After the first inclined plate 1 rotates, it drives the slider 14 to move. After the slider 14 moves, it drives the spring 8 to stretch. After the slider 14 moves, it drives the positioning block 20 to move, so that the positioning block 20 is installed inside the connecting groove 24.

[0031] Then, the drive block 28 is released, and the slider 14 moves under the action of the spring 8, so that the positioning hole 18 on one side of the positioning block 20 is installed to the outside of the insert block 23, realizing the quick installation of the cover 15. At the same time, no external tools are needed during disassembly, making it more convenient to use and providing convenience in maintenance and repair.

[0032] Next, during use, the cooling fan 7, in conjunction with the ventilation port 17, can dissipate the high temperature generated inside the control box 16, preventing damage to the equipment due to excessive internal temperature and extending the service life of the electric vehicle controller. At the same time, the handwheel 10 drives the bidirectional lead screw 13 to rotate, and the rotation of the bidirectional lead screw 13 drives the locking block 12 to move and lock the cooling fan 7 after installation, providing convenience for the installation and removal of the cooling fan 7, and also facilitating the maintenance and cleaning of the cooling fan 7.

[0033] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.

Claims

1. A two-wheeled electric vehicle control device with remote OTA function, comprising a control box (16) and a control circuit board with remote OTA function installed inside the control box (16), characterized in that: The control box (16) has two symmetrically fixed connecting plates (22) at the top. Each of the two connecting plates (22) has a snap-fit ​​component at the top. The control box (16) has a cover (15) on top. The cover (15) has multiple horizontal grooves (11) on its surface. Each of the multiple horizontal grooves (11) has a snap-fit ​​component inside. The cover (15) has a drive component on top. The control box (16) has multiple ventilation openings (17) with dustproof nets on both sides. Two mounting bases (6) are fixedly connected to one side of the control box (16) near the multiple ventilation openings (17). Cooling fans (7) are installed inside the two mounting bases (6). A clamping component is provided on the top side of the control box (16) near the two cooling fans (7). A cable tray (3) is provided on one side of the control box (16). Multiple cables (2) that are interconnected with the control circuit board inside the control box (16) are installed inside the cable tray (3). The multiple cables (2) are connected to the drive source of the two-wheeled electric vehicle.

2. A two-wheeled electric vehicle control device with remote OTA function according to claim 1, characterized in that: The control box (16) is fixedly connected to two mounting plates (4) on both sides, and two mounting bolts (5) are threaded through the interior of each mounting plate (4).

3. A two-wheeled electric vehicle control device with remote OTA function according to claim 2, characterized in that: The snap-fit ​​assembly includes two connecting slots (24) and two inserts (23). The two connecting slots (24) are disposed above the connecting plate (22), and the two inserts (23) are fixedly connected to the inside of the two connecting slots (24).

4. A two-wheeled electric vehicle control device with remote OTA function according to claim 3, characterized in that: The clamping assembly includes a slider (14), a spring (8), a through groove (19), a positioning block (20), and a positioning hole (18). The slider (14) is embedded and slidably connected to the inside of the transverse groove (11). The through groove (19) is located at the bottom of the cover (15) and is connected to the transverse groove (11). The positioning block (20) is fixedly connected to the bottom of the slider (14) through the through groove (19). The bottom of the positioning block (20) is chamfered. The positioning hole (18) is provided on one side of the positioning block (20). The two ends of the spring (8) are fixedly connected to one side of the slider (14) and the inside of the transverse groove (11).

5. A two-wheeled electric vehicle control device with remote OTA function according to claim 4, characterized in that: The drive assembly includes two fixed slots (25), two movable blocks (21), multiple first inclined plates (1), a second inclined plate (26), and two rotating plates (27). The two fixed slots (25) are located on the top of the lid (15). The two movable blocks (21) are embedded and slidably connected to the inside of the two fixed slots (25). The multiple first inclined plates (1) are rotatably connected to the top of the two movable blocks (21) and the multiple sliders (14). The second inclined plate (26) is rotatably connected to the top of the lid (15). The two ends of the rotating plate (27) are rotatably connected to the top of the second inclined plate (26) and the two movable blocks (21).

6. A two-wheeled electric vehicle control device with remote OTA function according to claim 5, characterized in that: The top of the second inclined plate (26) is fixedly connected to a drive block (28).

7. A two-wheeled electric vehicle control device with remote OTA function according to claim 6, characterized in that: The bottom end of the positioning block (20) is installed inside the connecting groove (24), and the positioning block (20) is installed outside the insert block (23) through the positioning hole (18).

8. A two-wheeled electric vehicle control device with remote OTA function according to claim 7, characterized in that: The clamping assembly includes two vertical plates (9), and a bidirectional lead screw (13) is rotatably connected between the two vertical plates (9). The bidirectional lead screw (13) is externally fitted with two locking blocks (12) and is slidably connected to the outside of the control box (16). A handwheel (10) is provided on one side of one of the vertical plates (9), and one side of the handwheel (10) passes through the vertical plate (9) and is fixedly connected to one end of the bidirectional lead screw (13).