Carbon black reaction furnace with uniformly dispersed airflow

Abstract

The utility model discloses a carbon black reaction furnace capable of uniformly dispersing airflow, and relates to the technical field of carbon black reaction furnaces. The reaction furnace comprises an air pipe, an installation plate is fixedly installed at the end of the air pipe, an installation hole is formed in the outer wall of the installation plate, in order to enable sprayed airflow fuel to be evenly dispersed and fully mixed, the airflow fuel needs to be dispersed, the air pipe is installed at a feeding port of the carbon black reaction furnace through the installation plate and the installation hole, and at the moment, a motor is started; the first bevel gear drives a second bevel gear meshed with the first bevel gear to rotate along with the first bevel gear; the second bevel gear drives a rotating shaft to rotate along with the first bevel gear; a guide plate fixedly mounted on the outer wall of the rotating shaft rotates along with the second bevel gear; a sliding frame fixedly mounted on the outer wall of the guide plate slides on the inner side of a connecting plate; the interior of the sliding frame slides relative to the outer wall of the sliding column, and under limitation of the sliding frame, the multiple sets of guide plates rotate so as to guide and disperse entering airflow fuel.

Description

Technical Field

[0001] This utility model relates to the field of carbon black reactor technology, specifically a carbon black reactor with uniform airflow dispersion. Background Technology

[0002] A carbon black reactor is the core equipment for producing carbon black. It generates carbon black particles by cracking or incompletely burning hydrocarbon raw materials at high temperatures. A carbon black reactor with uniformly dispersed airflow refers to a type of reactor that, through specific structural optimization or process control during design or operation, achieves uniform distribution of airflow (including raw material gas, combustion gas, etc.) within the reactor, thereby improving carbon black production efficiency and product quality.

[0003] In the existing carbon black reactor process, the fuel injected into the reactor often fails to mix fully with the air for combustion, resulting in low combustion efficiency and uneven flame distribution. Therefore, we propose a method that can guide the airflow to be evenly dispersed to improve combustion efficiency. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a carbon black reactor with uniform airflow dispersion, which solves the problem of low combustion efficiency caused by fuel injection into the reactor failing to fully mix and burn with air.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model is implemented through the following technical solution: a carbon black reactor with uniform airflow dispersion, including an air duct, an installation plate fixedly installed at the end of the air duct, an installation hole opened on the outer wall of the installation plate, and a processing component disposed on the side of the installation plate, the processing component including an adjustment component disposed on the side of the installation plate, and a cleaning component disposed on the outside of the adjustment component;

[0008] The adjustment assembly includes a bracket fixedly mounted on the top surface of the duct. A motor is fixedly mounted on the top surface of the bracket. A rotating rod is fixedly mounted on the output end of the motor. A first bevel gear is fixedly mounted on the end of the rotating rod. A second bevel gear meshes with the outer wall of the first bevel gear. A rotating shaft is fixedly mounted on the side wall of the second bevel gear. A guide plate is fixedly mounted on the outer wall of the rotating shaft. A sliding frame is fixedly mounted on the outer wall of the guide plate. A sliding column is slidably disposed inside the sliding frame. A connecting plate is fixedly mounted on the end of the sliding column.

[0009] Preferably, the cleaning assembly includes a transmission mechanism sleeved above the second bevel gear, a reciprocating lead screw sleeved inside the transmission mechanism, a sleeve frame sleeved on the outer wall of the reciprocating lead screw, a limiting frame fixedly installed at the end of the sleeve frame, a limiting block slidably disposed inside the limiting frame, and a cleaning frame fixedly installed at the end of the limiting block.

[0010] Preferably, there are five guide plates, which are equidistantly distributed inside the duct. With the constraint of multiple sets of rotating guide plates, the airflow and fuel can be guided and dispersed for delivery, so that the fuel can be fully combusted.

[0011] Preferably, the inner side of the sliding frame is slidably disposed with respect to the outer wall of the sliding column, and the side of the connecting plate near the sliding column is slidably disposed with respect to the outer wall of the sliding frame. Under the constraint of the connection between the connecting plate and the sliding column, a rotating guide plate can drive other guide plates to rotate.

[0012] Preferably, the cleaning frame is slidably disposed on the inner side of the guide plate and the outer wall of the guide plate. The cleaning frame is U-shaped, and under its constraint, the cleaning frame that slides up and down can clean the particles attached to the outer wall of the guide plate.

[0013] Preferably, the outer wall of the limiting frame is slidably disposed with respect to the inside of the air duct, and the end of the reciprocating screw away from the transmission mechanism is rotatably connected to the inner wall of the air duct. Under the sliding restriction of the cleaning frame and the guide plate, the rotating reciprocating screw can drive the sleeve frame and the limiting frame to move up and down reciprocally.

[0014] (III) Beneficial Effects

[0015] This invention provides a carbon black reactor with uniform airflow dispersion. It has the following beneficial effects:

[0016] (I) A carbon black reactor with uniform airflow dispersion: When the carbon black reactor is in use, in order to ensure that the injected gas flow fuel can be evenly dispersed and fully mixed, it is necessary to disperse the gas flow fuel. The air duct is installed at the inlet of the carbon black reactor through the mounting plate and mounting hole. At this time, the motor is started, and the rotating rod fixedly installed at its output end rotates accordingly, causing the rotating rod to drive the first bevel gear to rotate accordingly. The first bevel gear drives the second bevel gear meshing with it to rotate accordingly. The second bevel gear drives the rotating shaft to rotate accordingly. The guide plate fixedly installed on the outer wall of the rotating shaft rotates accordingly. The sliding frame fixedly installed on the outer wall of the guide plate slides inside the connecting plate. The inside of the sliding frame slides against the outer wall of the sliding column. Under its restriction, multiple sets of guide plates rotate to guide and disperse the incoming gas flow fuel, so that the fuel can be fully burned, thereby improving the efficiency of the reactor.

[0017] (II) In this carbon black reactor with uniform gas dispersion, when the guide plate disperses and conveys the gas flow fuel, fuel particles easily adhere to its outer wall, requiring cleaning. At this time, the rotating first bevel gear drives the second bevel gear to rotate, and the second bevel gear drives the transmission mechanism to rotate, causing the transmission mechanism to drive the reciprocating screw to rotate. Since the inner side of the cleaning frame is slidably set with the outer wall of the guide plate, under its restriction, the rotating reciprocating screw drives the sleeve frame on its outer wall to move up and down. The sleeve frame drives the limiting frame to move up and down, and the limiting frame drives the limiting block slidably set inside to move, causing the limiting block to drive the cleaning frame to move up and down, cleaning the particles adhering to the outer wall of the guide plate. Since the outer wall of the limiting block is slidably set with the inside of the limiting frame, under its restriction, the guide plate drives the cleaning frame to rotate, which will not affect the cleaning frame's cleaning of the rotating guide plate. This structure allows the cleaning component to work together with the adjustment component to clean the guide plate when the adjustment component is working. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic cross-sectional view of the structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the structural adjustment component of this utility model;

[0021] Figure 4 This is an exploded view of the structural adjustment component of this utility model;

[0022] Figure 5 This is a schematic diagram of the structural cleaning component of this utility model;

[0023] Figure 6 This is an exploded view of the structural cleaning component of this utility model.

[0024] In the diagram: 1. Air duct; 2. Mounting plate; 3. Mounting hole; 4. Processing component; 41. Adjustment component; 43. Cleaning component; 411. Bracket; 412. Motor; 413. Rotating rod; 414. First bevel gear; 415. Second bevel gear; 416. Rotating shaft; 417. Guide plate; 418. Sliding frame; 419. Sliding column; 420. Connecting plate; 431. Transmission mechanism; 432. Reciprocating lead screw; 433. Sleeve frame; 434. Limiting frame; 435. Limiting block; 436. Cleaning frame. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figure 1-6 This utility model provides a technical solution: a carbon black reactor with uniform airflow dispersion, including a duct 1; an mounting plate 2 is fixedly installed at the end of the duct 1; mounting holes 3 are opened on the outer wall of the mounting plate 2; and a processing component 4 is arranged on the side of the mounting plate 2. The processing component 4 includes an adjustment component 41 arranged on the side of the mounting plate 2, and a cleaning component 43 is arranged on the outer side of the adjustment component 41. The adjustment component 41 includes a bracket 411 fixedly installed on the top surface of the duct 1, a motor 412 fixedly installed on the top surface of the bracket 411, a rotating rod 413 fixedly installed at the output end of the motor 412, a first bevel gear 414 fixedly installed at the end of the rotating rod 413, and a second bevel gear 415 meshing with the outer wall of the first bevel gear 414. A rotating shaft 416 is fixedly installed on the side wall of the duct 1. A guide plate 417 is fixedly installed on the outer wall of the rotating shaft 416. A sliding frame 418 is fixedly installed on the outer wall of the guide plate 417. A sliding column 419 is slidably arranged inside the sliding frame 418. A connecting plate 420 is fixedly installed at the end of the sliding column 419. There are five guide plates 417, which are equidistantly distributed inside the duct 1. Under the constraint of multiple sets of rotating guide plates 417, the airflow fuel can be guided and dispersed for transportation, so that the fuel can be fully burned. The sliding frame 418 is slidably arranged with the outer wall of the sliding column 419. The side of the connecting plate 420 near the sliding column 419 is slidably arranged with the outer wall of the sliding frame 418. Under the constraint of the connection between the connecting plate 420 and the sliding column 419, one rotating guide plate 417 can drive the other guide plates 417 to rotate.

[0027] The cleaning assembly 43 includes a transmission mechanism 431 sleeved above the second bevel gear 415. A reciprocating screw 432 is sleeved inside the transmission mechanism 431. A frame 433 is sleeved on the outer wall of the reciprocating screw 432. A limiting frame 434 is fixedly installed at the end of the frame 433. A limiting block 435 is slidably arranged inside the limiting frame 434. A cleaning frame 436 is fixedly installed at the end of the limiting block 435. The inner side of the cleaning frame 436 is slidably arranged with the outer wall of the guide plate 417. The cleaning frame 436 is U-shaped. Under its restriction, the up-and-down sliding cleaning frame 436 can clean the particles attached to the outer wall of the guide plate 417. The outer wall of the limiting frame 434 is slidably arranged with the inside of the air duct 1. The end of the reciprocating screw 432 away from the transmission mechanism 431 is rotatably connected to the inner wall of the air duct 1. Under the sliding restriction of the cleaning frame 436 and the guide plate 417, the rotating reciprocating screw 432 can drive the frame 433 and the limiting frame 434 to move up and down reciprocally.

[0028] In use, when the carbon black reactor is in operation, in order to ensure that the injected gas fuel is evenly dispersed and fully mixed, the gas fuel needs to be dispersed. The air duct 1 is installed at the inlet of the carbon black reactor through the mounting plate 2 and mounting hole 3. At this time, the motor 412 is started, and the rotating rod 413 fixedly installed at its output end rotates accordingly. The rotating rod 413 drives the first bevel gear 414 to rotate, which in turn drives the second bevel gear 415 meshing with it to rotate. The second bevel gear 415 drives the rotating shaft 416 to rotate, and the guide plate 417 fixedly installed on the outer wall of the rotating shaft 416 rotates accordingly. The sliding frame 418 fixedly installed on the outer wall of the guide plate 417 slides inside the connecting plate 420. The inside of the sliding frame 418 slides against the outer wall of the sliding column 419. Under this constraint, multiple sets of guide plates 417 rotate to guide and disperse the incoming gas fuel, allowing the fuel to burn fully and improving the reactor efficiency. When the guide plate 417 disperses and conveys the gas fuel, fuel particles easily adhere to its outer wall. When cleaning is required, the rotating first bevel gear 414 drives the second bevel gear 415 to rotate, which in turn drives the transmission mechanism 431 to rotate. This causes the transmission mechanism 431 to drive the reciprocating screw 432 to rotate. Since the inner side of the cleaning frame 436 is slidably set with the outer wall of the guide plate 417, the rotating reciprocating screw 432 drives the sleeve frame 433 on its outer wall to move up and down. The sleeve frame 433 drives the limiting frame 434 to move up and down, and the limiting frame 434 drives the limiting block 435, which is slidably set inside, to move. This causes the limiting block 435 to drive the cleaning frame 436 to move up and down, cleaning the particles attached to the outer wall of the guide plate 417. Since the outer wall of the limiting block 435 is slidably set with the inside of the limiting frame 434, the guide plate 417 drives the cleaning frame 436 to rotate without affecting the cleaning frame 436's cleaning of the rotating guide plate 417. This structure allows the cleaning component 43 to work along with the adjusting component 41 to clean the guide plate 417.

[0029] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A carbon black reactor with uniform airflow dispersion, comprising an air duct (1), an mounting plate (2) fixedly installed at the end of the air duct (1), mounting holes (3) formed on the outer wall of the mounting plate (2), and a processing assembly (4) disposed on the side of the mounting plate (2), characterized in that: The processing component (4) includes an adjustment component (41) disposed on the side of the mounting plate (2), and a cleaning component (43) is disposed on the outside of the adjustment component (41). The adjustment assembly (41) includes a bracket (411) fixedly installed on the top surface of the air duct (1). A motor (412) is fixedly installed on the top surface of the bracket (411). A rotating rod (413) is fixedly installed at the output end of the motor (412). A first bevel gear (414) is fixedly installed at the end of the rotating rod (413). A second bevel gear (415) meshes with the outer wall of the first bevel gear (414). A rotating shaft (416) is fixedly installed on the side wall of the second bevel gear (415). A guide plate (417) is fixedly installed on the outer wall of the rotating shaft (416). A sliding frame (418) is fixedly installed on the outer wall of the guide plate (417). A sliding column (419) is slidably arranged inside the sliding frame (418). A connecting plate (420) is fixedly installed at the end of the sliding column (419).

2. The carbon black reactor with uniform airflow dispersion according to claim 1, characterized in that: The cleaning assembly (43) includes a transmission mechanism (431) sleeved above the second bevel gear (415). A reciprocating screw (432) is sleeved inside the transmission mechanism (431). A sleeve frame (433) is sleeved on the outer wall of the reciprocating screw (432). A limiting frame (434) is fixedly installed at the end of the sleeve frame (433). A limiting block (435) is slidably arranged inside the limiting frame (434). A cleaning frame (436) is fixedly installed at the end of the limiting block (435).

3. The carbon black reactor with uniform airflow dispersion according to claim 1, characterized in that: There are five guide plates (417), which are equidistantly distributed inside the air duct (1).

4. The carbon black reactor with uniform airflow dispersion according to claim 1, characterized in that: The sliding frame (418) is slidably disposed inside the sliding column (419) and the connecting plate (420) is slidably disposed on the side near the sliding column (419) and the outer wall of the sliding frame (418).

5. A carbon black reactor with uniform airflow dispersion according to claim 2, characterized in that: The cleaning frame (436) is slidably disposed on the inner side of the guide plate (417) and the cleaning frame (436) is U-shaped.

6. A carbon black reactor with uniform airflow dispersion according to claim 2, characterized in that: The outer wall of the limiting frame (434) is slidably disposed with the inside of the air duct (1), and the end of the reciprocating screw (432) away from the transmission mechanism (431) is rotatably connected to the inner wall of the air duct (1).

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