Automatic cleaning device for bottom of wear-resistant ball quenching bath

Abstract

The utility model relates to the technical field of wear-resisting ball quenching baths, in particular to an automatic cleaning device for the bottom of a wear-resisting ball quenching bath, which comprises a bath body, a drain hole is arranged in the bath body, and the contact with a drainage block can be relieved when the bath body rotates under the action of a cleaning component and a cam driving motor, so that the drainage block slides downwards; when the interior of the drainage block slides downwards, a hole in the left side of the drainage block is communicated with a guide pipe, so that the water flow in the water changing tank enters a filter box through the drainage block and the guide pipe, and the water flow is filtered through a filter screen; and the water is guided into the collecting tank through the water pump, the first connecting pipe and the second connecting pipe, and then the water in the collecting tank enters the tank body through the drainage pipe and the spray head, so that the effect of water flow replacement is achieved, the cleaning efficiency and convenience are improved, and the production continuity is guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of wear-resistant ball quenching tanks, specifically an automatic cleaning device for the bottom of a wear-resistant ball quenching tank. Background Technology

[0002] In the metal processing industry, wear-resistant balls are a key grinding medium widely used in many fields such as mining, cement, and power. The quenching process is a crucial step in improving the hardness and wear resistance of wear-resistant balls, and the quenching tank is the core equipment of this process.

[0003] In the traditional quenching process of wear-resistant balls, a large amount of impurities gradually accumulate at the bottom of the quenching tank. These impurities mainly originate from the oxide scale that detaches from the surface of the wear-resistant balls during quenching, dust particles mixed in from the surrounding environment, and precipitates produced by chemical reactions in the quenching fluid. Over time, the amount of impurities accumulates, which can have many adverse effects on the quenching process. On the one hand, impurities affect the fluidity and uniformity of the quenching fluid, leading to a decrease in its cooling performance. This prevents the wear-resistant balls from cooling evenly during quenching, thus affecting the consistency of their hardness and wear resistance, and reducing product quality. On the other hand, the accumulation of impurities can also clog the drainage holes and circulation pipes of the quenching tank, hindering the normal circulation of the quenching fluid, increasing the operating load on the equipment, and may even cause equipment failure, affecting the continuity and stability of production.

[0004] In view of this, we propose an automatic cleaning device for the bottom of the wear-resistant ball quenching pool. Utility Model Content

[0005] The purpose of this utility model is to provide an automatic cleaning device for the bottom of a wear-resistant ball quenching pool. This device solves the problem that a large amount of impurities gradually accumulate at the bottom of the quenching pool during the quenching process of wear-resistant balls. As time goes by, the amount of impurities will continue to increase, and these accumulated impurities will bring many adverse effects to the quenching process.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] An automatic cleaning device for the bottom of a wear-resistant ball quenching tank includes a tank body with a drainage hole inside; it also includes a cleaning component for treating debris settled at the bottom of the tank body and replacing the tank water; and a movable component for scraping off stubborn stains at the bottom of the tank body.

[0008] Preferably, the cleaning component includes: a connecting pool, which is fixedly installed at the bottom of the pool body, a drive motor is fixedly installed on the outer wall of the connecting pool, the output shaft of the drive motor passes through the connecting pool, a cam is fixedly installed on the surface of the output shaft of the drive motor, a water exchange tank is fixedly installed inside the connecting pool, and a diversion block is slidably connected inside the water exchange tank, the diversion block being placed at the top of the cam.

[0009] Preferably, a rotating shaft is rotatably connected inside the water exchange tank, and a sliding rod is slidably connected to the surface of the rotating shaft. The sliding rod is fixedly installed on the right side of the diversion block. A threaded rod is fixedly installed inside the rotating shaft, and a water-blocking block is threadedly connected to the surface of the threaded rod. The water-blocking block is slidably connected to the surface of the rotating shaft and fits against the top of the drain hole.

[0010] Preferably, a filter box is fixedly installed inside the connecting pool, a conduit is fixedly installed on the right side of the filter box, the conduit is attached to the left side of the diversion block, a filter screen is fixedly installed inside the filter box, and a collection block is slidably connected inside the connecting pool.

[0011] Preferably, a water pump is fixedly installed inside the connecting pool, a connecting pipe is fixedly installed on the right side of the water pump, the connecting pipe is fixedly installed on the left side of the filter box, a collection pool is fixedly installed inside the connecting pool, a connecting pipe is fixedly installed at the bottom of the collection pool, the connecting pipe is fixedly installed on the top of the water pump, a drain pipe is fixedly installed on the outside of the connecting pool, a nozzle is fixedly installed at the bottom of the drain pipe, and the nozzle is located at the top of the pool body.

[0012] Preferably, the active component includes: a connecting frame, which is fixedly installed on the top of the pool body, a reciprocating screw is rotatably connected inside the connecting frame, a transmission wheel is fixedly installed on the surface of the reciprocating screw, the transmission wheel is connected to the surface of the drive motor via a belt drive, a scraper is threadedly connected to the surface of the reciprocating screw, the scraper is slidably connected to the surface of the connecting frame, and a scraper rod is fixedly installed at the bottom of the scraper.

[0013] Preferably, the top of the drainage block has a groove, and the left side of the drainage block has a hole.

[0014] Preferably, the surface of the rotating shaft is provided with an arc-shaped groove, and the surface of the connecting pool is provided with a strip-shaped groove.

[0015] By employing the above technical solution, this utility model provides an automatic cleaning device for the bottom of a wear-resistant ball quenching tank. It has at least the following beneficial effects:

[0016] (1) By setting up the cleaning component, the cam-driven motor will release the resistance to the diversion block when it rotates, so that the diversion block slides down and the top of the diversion block will not contact the inner wall of the water exchange tank, so that the water flow will also enter the diversion block. When the diversion block slides down, the hole on the left side of the diversion block will connect with the conduit, so that the water flow inside the water exchange tank enters the filter box through the diversion block and the conduit, and is filtered by the filter screen. The water flow is then introduced into the collection tank through the water pump and connecting pipe one and connecting pipe two. Then, the water in the collection tank enters the tank body through the drain pipe and the nozzle, realizing the effect of water flow replacement, improving cleaning efficiency and convenience, and ensuring the continuity of production.

[0017] (2) Through the setting of the movable components, when the drive motor starts, it will also drive the transmission wheel and the reciprocating screw to rotate via the belt. The rotation of the reciprocating screw will drive the scraper and the scraper at the bottom to slide on the surface of the connecting frame, thereby scraping off the stubborn impurities adhering to the bottom of the tank and improving the service life of the quenching tank. Improve the stability of product performance. Attached Figure Description

[0018] The accompanying drawings, which are included to provide a further understanding of the present invention, form part of this application:

[0019] Figure 1 This is a schematic diagram of the overall front view of the present invention;

[0020] Figure 2 This is a schematic diagram of the overall cross-sectional structure of this utility model;

[0021] Figure 3 This is a top view of the pool structure in this utility model;

[0022] Figure 4 This is a front view structural diagram of the cleaning component in this utility model;

[0023] Figure 5 This is a schematic diagram of the cross-sectional structure of the water-blocking block in this utility model;

[0024] Figure 6 This is a front view schematic diagram of the drainage block in this utility model;

[0025] Figure 7 This is a front view structural diagram of the active component in this utility model.

[0026] In the diagram: 1. Pool body; 2. Drain hole; 3. Movable component; 31. Connecting frame; 32. Reciprocating screw; 33. Transmission wheel; 34. Scraper; 35. Scraper rod; 4. Cleaning component; 41. Connecting pool; 42. Drive motor; 43. Cam; 44. Water changing tank; 45. Drainage block; 46. Rotating shaft; 47. Slide rod; 48. Threaded rod; 49. Water blocking block; 410. Filter box; 411. Guide tube; 412. Filter screen; 413. Collection block; 414. Water pump; 415. Connecting pipe one; 416. Collection pool; 417. Connecting pipe two; 418. Drain pipe; 419. Nozzle; 450. Groove; 451. Hole; 460. Arc groove; 4100. Strip groove. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example 1

[0029] An automatic cleaning device for the bottom of a wear-resistant ball quenching tank, such as Figures 1-6 As shown, it includes a pool body 1 with a drain hole 2 inside; it also includes a cleaning component 4 for treating debris settled at the bottom of the pool body 1 and replacing the pool water; and a movable component 3 for scraping off stubborn stains at the bottom of the pool body 1.

[0030] First, the cleaning component 4 includes: a connecting pool 41, which is fixedly installed at the bottom of the pool body 1. A drive motor 42 is fixedly installed on the outer wall of the connecting pool 41. The output shaft of the drive motor 42 passes through the connecting pool 41. A cam 43 is fixedly installed on the surface of the output shaft of the drive motor 42. A water exchange tank 44 is fixedly installed inside the connecting pool 41. A diversion block 45 is slidably connected inside the water exchange tank 44. The diversion block 45 is placed at the top of the cam 43. The cam 43 can release the resistance to the diversion block 45, allowing the diversion block 45 to slide downward and the water in the water exchange tank 44 to enter the diversion block 45.

[0031] Secondly, a rotating shaft 46 is rotatably connected inside the water tank 44, and a sliding rod 47 is slidably connected to the surface of the rotating shaft 46. The sliding rod 47 is fixedly installed on the right side of the diversion block 45. A threaded rod 48 is fixedly installed inside the rotating shaft 46, and a water-blocking block 49 is threadedly connected to the surface of the threaded rod 48. The water-blocking block 49 is slidably connected to the surface of the rotating shaft 46 and fits against the top of the drain hole 2. When the water-blocking block 49 is slidably moved upward by the threaded rod 48, the blockage of the drain hole 2 is released. When the threaded rod 48 is rotated, the water-blocking block 49 is moved upward and the restriction on the drain hole 2 is released. When the water-blocking block 49 moves downward, it will block the drain hole 2 again.

[0032] Furthermore, a filter box 410 is fixedly installed inside the connecting pool 41, and a conduit 411 is fixedly installed on the right side of the filter box 410. The conduit 411 is attached to the left side of the diversion block 45. A filter screen 412 is fixedly installed inside the filter box 410, and a collection block 413 is slidably connected inside the connecting pool 41. Impurities can be collected and processed through the collection block 413 inside the filter box 410.

[0033] Furthermore, a water pump 414 is fixedly installed inside the connecting pool 41, and a connecting pipe 415 is fixedly installed on the right side of the water pump 414. The connecting pipe 415 is fixedly installed on the left side of the filter box 410. A collection pool 416 is fixedly installed inside the connecting pool 41, and a connecting pipe 417 is fixedly installed at the bottom of the collection pool 416. The connecting pipe 417 is fixedly installed on the top of the water pump 414. A drain pipe 418 is fixedly installed on the outside of the connecting pool 41, and a nozzle 419 is fixedly installed at the bottom of the drain pipe 418. The nozzle 419 is located at the top of the pool body 1. The water pump 414 can be used to extract the filtered water in the filter box 410 and introduce it into the collection pool 416.

[0034] In this embodiment, by setting the cleaning component 3, when the cam 43 rotates under the action of the drive motor 42, it will release the resistance to the diversion block 45, causing the diversion block 45 to slide downward. The top of the diversion block 45 will not contact the inner wall of the water exchange tank 44, so that the water flow will also enter the diversion block 45. When the diversion block 45 slides downward, the hole 451 on the left side of the diversion block 45 will connect with the conduit 411, so that the water flow inside the water exchange tank 44 enters the filter box 410 through the diversion block 45 and the conduit 411, and is filtered by the filter screen 412. Then, the water is introduced into the collection tank 416 through the water pump 414, the connecting pipe 1 415 and the connecting pipe 2 417, and then through the drain pipe 418 and the nozzle 419, so that the water in the collection tank 416 enters the tank body 1, realizing the effect of water flow replacement, improving cleaning efficiency and convenience, and ensuring the continuity of production.

[0035] Example 2

[0036] like Figure 7 As shown, the active component 3 includes: a connecting frame 31, which is fixedly installed on the top of the pool body 1. A reciprocating screw 32 is rotatably connected inside the connecting frame 31. A transmission wheel 33 is fixedly installed on the surface of the reciprocating screw 32. The transmission wheel 33 is connected to the surface of the drive motor 42 via a belt drive. A scraper 34 is threadedly connected to the surface of the reciprocating screw 32. The scraper 34 is slidably connected to the surface of the connecting frame 31. A scraper rod 35 is fixedly installed at the bottom of the scraper 34.

[0037] Finally, the top of the diversion block 45 is provided with a groove 450, which allows it to communicate with the water flow in the water exchange tank 44. The left side of the diversion block 45 is provided with a hole 451, which allows it to communicate with the conduit 411. The surface of the rotating shaft 46 is provided with an arc-shaped groove 460, which allows the rotating shaft 46 to rotate when the slide rod 47 slides. The surface of the connecting pool 41 is provided with a strip-shaped groove 4100, which allows the collecting block 413 to slide inside the connecting pool 41 and to process the impurities inside the collecting block 413.

[0038] In this embodiment, through the arrangement of the active component 4, when the drive motor 42 starts, it also drives the transmission wheel 33 and the reciprocating screw 32 to rotate via a belt. The rotation of the reciprocating screw 32 causes the scraper block 34 and the scraper rod 35 at the bottom to slide on the surface of the connecting frame 31, thereby scraping away stubborn impurities adhering to the bottom of the tank 1, improving the service life of the quenching tank, and enhancing the stability of product performance.

[0039] In use, the automatic bottom cleaning device for a wear-resistant ball quenching tank of this utility model can be used to clean the bottom of the tank 1 by starting the drive motor 42 to rotate the cam 43. When the cam 43 rotates, it releases the contact with the guide block 45, causing the guide block 45 to slide downwards. When the guide block 45 slides downwards, it causes the slide rod 47 to slide at the arc groove 460 on the surface of the rotating shaft 46, thereby causing the rotating shaft 46 to rotate. When the rotating shaft 46 rotates, it causes the threaded rod 48 to rotate. When the threaded rod 48 rotates, it causes the water blocking block 49 to move upwards on the surface of the rotating shaft 46, thereby releasing the water blocking block 49 from restricting the drain hole 2. At this time, the water will flow through the drain hole 2 into the water exchange tank 44 in the connecting tank 41. When the guide block 45 moves downwards, the top of the guide block 45 will not contact the inner wall of the water exchange tank 44, thus allowing the water to flow in the same direction. The water enters the guide block 45. When the guide block 45 slides downward, the hole 451 on the left side of the guide block 45 will connect with the conduit 411, so that the water inside the water exchange tank 44 enters the filter box 410 through the guide block 45 and the conduit 411. The water is filtered by the filter screen 412. When filtering, the impurities will fall into the collection block 413. After the water is filtered, it can be introduced into the collection pool 416 by the water pump 414 and the connecting pipe 1 415 and the connecting pipe 2 417. The water in the collection pool 416 enters the pool body 1 through the drain pipe 418 and the nozzle 419, realizing the effect of water exchange and preventing the accumulation of impurities from affecting the quenching effect. During the use of the wear-resistant ball quenching pool, various impurities will gradually accumulate at the bottom, such as oxide scale and dust particles that fall off during quenching. This improves the cleaning efficiency and convenience and ensures the continuity of production.

[0040] When the drive motor 42 starts, it also drives the transmission wheel 33 to rotate via a belt. The rotation of the transmission wheel 33 causes the reciprocating screw 32 to rotate, which in turn causes the scraper block 34 to slide on the surface of the connecting frame 31. As the scraper block 34 slides, it causes the scraper rod 35 to slide inside the tank 1, thereby scraping away stubborn impurities adhering to the bottom of the tank 1. This prevents long-term residue from affecting the quenching quality. Long-term accumulation of stubborn impurities will continuously build up, causing continuous corrosion and wear on the bottom of the tank 1. In particular, corrosive impurities or those constantly rubbing against the bottom of the tank 1 under water flow can easily cause pits, cracks, and other damage to the tank 1, shortening its service life and improving product performance stability.

[0041] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0042] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An automatic cleaning device for the bottom of a wear-resistant ball quenching tank, comprising a tank body (1), characterized in that: The pool body (1) has a drainage hole (2) inside; It also includes a cleaning component (4) for treating debris settled at the bottom of the pool (1) and replacing the pool water; The active component (3) is used to scrape off stubborn stains from the bottom of the pool body (1).

2. The automatic cleaning device for the bottom of a wear-resistant ball quenching tank according to claim 1, characterized in that: The cleaning component (4) includes: a connecting pool (41), which is fixedly installed at the bottom of the pool body (1), a drive motor (42) is fixedly installed on the outer wall of the connecting pool (41), the output shaft of the drive motor (42) passes through the connecting pool (41), a cam (43) is fixedly installed on the surface of the output shaft of the drive motor (42), a water exchange tank (44) is fixedly installed inside the connecting pool (41), a diversion block (45) is slidably connected inside the water exchange tank (44), and the diversion block (45) is placed at the top of the cam (43).

3. The automatic cleaning device for the bottom of a wear-resistant ball quenching tank according to claim 2, characterized in that: The water exchange tank (44) is rotatably connected to a rotating shaft (46), and a sliding rod (47) is slidably connected to the surface of the rotating shaft (46). The sliding rod (47) is fixedly installed on the right side of the diversion block (45). A threaded rod (48) is fixedly installed inside the rotating shaft (46), and a water-blocking block (49) is threadedly connected to the surface of the threaded rod (48). The water-blocking block (49) is slidably connected to the surface of the rotating shaft (46) and fits against the top of the drain hole (2).

4. The automatic cleaning device for the bottom of a wear-resistant ball quenching tank according to claim 2, characterized in that: A filter box (410) is fixedly installed inside the connecting pool (41). A conduit (411) is fixedly installed on the right side of the filter box (410). The conduit (411) is attached to the left side of the drainage block (45). A filter screen (412) is fixedly installed inside the filter box (410). A collection block (413) is slidably connected inside the connecting pool (41).

5. The automatic cleaning device for the bottom of a wear-resistant ball quenching tank according to claim 2, characterized in that: A water pump (414) is fixedly installed inside the connecting pool (41). A connecting pipe (415) is fixedly installed on the right side of the water pump (414). The connecting pipe (415) is fixedly installed on the left side of the filter box (410). A collection pool (416) is fixedly installed inside the connecting pool (41). A connecting pipe (417) is fixedly installed at the bottom of the collection pool (416). The connecting pipe (417) is fixedly installed on the top of the water pump (414). A drain pipe (418) is fixedly installed on the outside of the connecting pool (41). A nozzle (419) is fixedly installed at the bottom of the drain pipe (418). The nozzle (419) is located at the top of the pool body (1).

6. The automatic cleaning device for the bottom of a wear-resistant ball quenching tank according to claim 2, characterized in that: The active component (3) includes: a connecting frame (31), which is fixedly installed on the top of the pool body (1). A reciprocating screw (32) is rotatably connected inside the connecting frame (31). A transmission wheel (33) is fixedly installed on the surface of the reciprocating screw (32). The transmission wheel (33) is connected to the surface of the drive motor (42) via a belt drive. A scraper (34) is threadedly connected to the surface of the reciprocating screw (32). The scraper (34) is slidably connected to the surface of the connecting frame (31). A scraper rod (35) is fixedly installed at the bottom of the scraper (34).

7. The automatic cleaning device for the bottom of a wear-resistant ball quenching tank according to claim 2, characterized in that: The top of the drainage block (45) is provided with a groove (450), and the left side of the drainage block (45) is provided with a hole (451).

8. The automatic cleaning device for the bottom of a wear-resistant ball quenching tank according to claim 3, characterized in that: The rotating shaft (46) has an arc-shaped groove (460) on its surface, and the connecting pool (41) has a strip-shaped groove (4100) on its surface.

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