Self-operated air compressor
Self-powered air compressors recover and reuse gas energy through a booster system and a multi-stage pressure recovery system, solving the problem of compressed air when energy supply is insufficient, realizing self-powered air compression, and are suitable for scenarios such as field exploration and disaster relief.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- HULUDAO TENGYUAN ZILI ENERGY SAVING TECHNOLOGY EQUIPMENT CO LTD
- Filing Date
- 2025-05-20
- Publication Date
- 2026-04-14
AI Technical Summary
Existing air compressors cannot function properly in environments with insufficient energy supply, making it impossible to achieve self-powered air compression in scenarios such as field exploration and disaster relief, thus requiring reliance on external energy supply.
It adopts a self-powered air compressor, and through a boosting system, pressure recovery system I, pressure recovery system II, pressure recovery system III and pressure re-recovery system, it recovers and reuses the gas energy discharged from the boosting system to achieve gas compression, and utilizes the energy recovery and utilization when the high-pressure gas is depressurized.
When energy supply is insufficient, self-powered air compressors can achieve gas compression by recovering and utilizing their own energy when high-pressure gas is depressurized, thus eliminating dependence on external energy sources and realizing self-powered air compression. The compressed air stored in the high-pressure tank can replace the gas source to provide power and meet the needs of compressed air operations.
Smart Images

Figure CN224120351U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to air compressors in the energy field, and in particular to self-powered air compressors. Background Technology
[0002] Existing air compressors are powered by energy sources, such as electric motors or diesel engines, and serve many fields. However, they are also a technology that consumes a great deal of energy.
[0003] However, in the process of implementing the inventive technical solution in the embodiments of this application, the inventors of this application discovered that the above-mentioned technology has at least the following technical problems:
[0004] In scenarios such as field exploration and disaster relief, there is a need to reduce dependence on external energy sources. Self-powered air compressors, capable of operating in environments with insufficient electricity or fuel supply, rely on their own energy cycle to compress air. Utilizing natural air as an energy source, they achieve air compression through the high pressure generated during operation, solving the limitations of existing air compressors in energy-dependent applications and achieving energy conservation, environmental protection, and zero carbon emissions. Summary of the Invention
[0005] To overcome the shortcomings of existing technologies and address the problem of air compressors operating in compressed air when energy supply is insufficient, this application provides a self-powered air compressor. This air compressor recovers and reuses the gas energy released during the pressurization system's discharge through pressure recovery system I, pressure recovery system II, pressure recovery system III, and pressure re-recovery system. It pressurizes and draws in air, and then completes gas compression by recovering and utilizing its own energy during the depressurization of high-pressure gas, thus solving the technical problem of air compressors operating in compressed air when energy supply is insufficient.
[0006] The solution adopted by the embodiments of this application to solve the technical problem is:
[0007] A self-operated air compressor includes a pressure boosting system, a pressure recovery system I, a pressure recovery system II, a pressure recovery system III, and a pressure re-recovery system;
[0008] The boosting system includes a starting assembly, a boosting assembly, and an intake assembly. The starting assembly includes a drive cylinder and a compression cylinder. Exhaust from the drive cylinder is supplied to the boosting assembly. The compression cylinder draws in air through a filter and a one-way valve, and its exhaust is supplied to a low-pressure tank. The boosting assembly includes a boosting drive cylinder and a boosting compression cylinder. The drive cylinder and compression cylinder are linked. Exhaust from the drive cylinder is supplied to the air port of the boosting drive cylinder via a solenoid valve. The boosting drive cylinder and boosting compression cylinder are linked, and the exhaust from the boosting drive cylinder is supplied to pressure recovery system I. The other exhaust is supplied to the air port of the boosting compression cylinder, and the exhaust from the boosting compression cylinder is supplied to the intake assembly. The intake assembly includes an intake drive cylinder and an intake... Compression cylinder; the intake drive cylinder and the intake compression cylinder are linked. The exhaust of the boost compression cylinder is sent to the air port of the intake drive cylinder through a solenoid valve. The exhaust of the intake drive cylinder is sent to the boost drive cylinder and boost compression cylinder of the next set of boosting components through a solenoid valve. The compression cylinder draws air through a filter and a one-way valve, and its exhaust is sent to the low-pressure tank. Among them, the end of the sequential cycle of the boosting component and the intake component is the boosting component. The exhaust of the intake drive cylinder of its upper group is sent to the air port of the boost drive cylinder and the exhaust of the boost drive cylinder is sent to the pressure recovery system I. The other path is sent to the air port of the boost compression cylinder and the exhaust of the boost compression cylinder is sent to the high-pressure tank.
[0009] The pressure recovery system I includes a recovery component I, which includes a recovery I drive cylinder and a recovery I compression cylinder. The recovery I drive cylinder and the recovery I compression cylinder are linked. The exhaust from the boosting drive cylinder is delivered to the air port of the recovery I drive cylinder via a solenoid valve, and the exhaust from the recovery I drive cylinder is delivered to the pressure recovery system II. The other path is delivered to the air port of the recovery I compression cylinder, and the exhaust from the recovery I compression cylinder is delivered to the intermediate pressure tank I. The recovery component I circulates sequentially and is matched with the boosting component in the boosting system. In the final recovery component I, the intermediate pressure tank II exhausts through a solenoid valve. One path is delivered to the air port of the recovery I drive cylinder, and the exhaust from the recovery I drive cylinder is delivered to the pressure recovery system II. The other path is delivered to the air port of the recovery I compression cylinder, and the exhaust from the recovery I compression cylinder is delivered to the high pressure tank.
[0010] The pressure recovery system II includes a recovery component II, which includes a recovery II drive cylinder and a recovery II compression cylinder. The recovery II drive cylinder and the recovery II compression cylinder are linked. The exhaust from the recovery I drive cylinder is delivered to the air port of the recovery II drive cylinder via a solenoid valve, and the exhaust from the recovery II drive cylinder is delivered to the recovery tank. The exhaust from the recovery II compression cylinder is delivered to the air port of the recovery II compression cylinder, and the exhaust from the recovery II compression cylinder is delivered to the intermediate pressure tank II. The recovery component II circulates sequentially and is matched with the recovery component I. Each recovery II drive cylinder collects compressed air into the recovery tank, and each recovery II compression cylinder collects compressed air into the intermediate pressure tank II.
[0011] The pressure recovery system III includes a recovery III drive cylinder and a recovery III compression cylinder; the recovery III drive cylinder and the recovery III compression cylinder are linked together. The exhaust gas from the recovery tank is sent to the air port of the recovery III drive cylinder through a solenoid valve in one direction, and the exhaust gas from the recovery III drive cylinder is sent to the pressure recovery system; the other direction is sent to the air port of the recovery III compression cylinder, and the exhaust gas from the recovery III compression cylinder is sent to the high-pressure tank for storage.
[0012] The pressure recovery system includes an upper drive cylinder, an auxiliary cylinder, left and right compression cylinders, and a connecting plate. The upper drive cylinder is mounted in the middle of the connecting plate, and the left and right compression cylinders are arranged on both sides of the upper drive cylinder. The upper drive cylinder and the auxiliary cylinder are linked. The exhaust from the low-pressure tank and the recovery III drive cylinder are supplied through a solenoid valve. One path is supplied to the air port of the upper drive cylinder, and the exhaust from the upper drive cylinder is supplied to the intermediate pressure tank II for recycling. The other path is supplied to the air ports of the left and right compression cylinders, and the exhaust from the left and right compression cylinders supplies compressed air to the high-pressure tank for storage. Another synchronous solenoid valve supplies air from the intermediate pressure tank I to the air port of the auxiliary cylinder, and the exhaust from the auxiliary cylinder is supplied to the recovery tank. The pressure recovery system I, pressure recovery system II, pressure recovery system III, and pressure recovery system recover and reuse the gas energy released during the pressurization system, converting it into gas compression.
[0013] Positive effects:
[0014] The technical solutions provided in this application embodiment have at least the following technical effects or advantages:
[0015] 1. Because the embodiments of this application adopt the technical means of a self-powered air compressor mainly composed of a boosting system, a pressure recovery system I, a pressure recovery system II, a pressure recovery system III, and a pressure re-recovery system, it effectively solves the technical problem of air compressors operating to compress air when energy supply is insufficient in the prior art. The pressure recovery system I, pressure recovery system II, pressure recovery system III, and pressure re-recovery system recover and reuse the gas energy released when the boosting system is discharged, boosting and drawing in air. It can complete gas compression by recovering and utilizing its own energy when the high-pressure gas is depressurized, thereby achieving the technical effect of compressed air.
[0016] 2. Because the embodiments of this application employ a technical means that the compressed air generated by a self-powered air compressor is stored in an independent high-pressure tank, and the pressurization system is powered by an air source, when the pressure of the high-pressure tank exceeds the original supply pressure and the storage volume exceeds more than 5 times the volume required by the air source, the air source pressure supply is cut off, and the high-pressure tank provides pressure to the air source, realizing self-pressure supply and self-power; effectively solving the technical problem of compressed air operation by air compressors in the prior art when energy supply is insufficient, and thus realizing the technical effect that when the power or fuel supply is insufficient, the high-pressure tank can replace the air source to provide power, using natural air as an energy supply, getting rid of dependence on external energy, and performing compressed air operation.
[0017] Suitable for use as a self-powered air compressor. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic block diagram of the structure in this embodiment;
[0020] Figure 2 This is a block diagram of the boost system in this embodiment;
[0021] Figure 3 This is a block diagram of the pressure recovery system I in this embodiment;
[0022] Figure 4 This is a block diagram of the pressure recovery system II in this embodiment;
[0023] Figure 5 This is a block diagram of the pressure recovery system III in this embodiment;
[0024] Figure 6 This is a block diagram of the pressure recovery system in this embodiment;
[0025] Figure 7 This is a structural reverse flow diagram of this embodiment.
[0026] In the picture;
[0027] 10. Drive cylinder,
[0028] 11. Boosting drive cylinder,
[0029] 12. Intake-driven cylinder,
[0030] 13. Recover drive cylinder I.
[0031] 14. Recycle Drive Cylinder II.
[0032] 15. Recycle drive cylinder III.
[0033] 20. Compression cylinder
[0034] 21. Pressure boosting compression cylinder,
[0035] 22. Intake compression cylinder,
[0036] 23. Recycle compression cylinder I.
[0037] 24. Recycle compression cylinder II.
[0038] 25. Recycle compression cylinder III.
[0039] 30. Solenoid valve,
[0040] 40. Check valve
[0041] 50. Filter,
[0042] 60. Gas source
[0043] 100. Boost system
[0044] 110. Start the component.
[0045] 120. Boost converter assembly
[0046] 130. Inhalation assembly,
[0047] 200. Pressure Recovery System I
[0048] 210. Recycle Component I,
[0049] 300. Pressure Recovery System II
[0050] 310. Recycling Component II,
[0051] 400. Pressure recovery system,
[0052] 410. Upper drive cylinder,
[0053] 420. Power steering cylinder
[0054] 430. Left and right compression cylinders,
[0055] 440. Connecting disk,
[0056] 500. Low-pressure tank,
[0057] 600. Medium-pressure tank I,
[0058] 610. Medium-pressure tank II,
[0059] 700. Pressure Recovery System III
[0060] 800. Recycling tank
[0061] 900. High-pressure tank. Detailed Implementation
[0062] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.
[0063] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application pertains; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the application; the terms “comprising” and “having”, and any variations thereof, in the specification, claims, and foregoing description of the drawings are intended to cover non-exclusive inclusion.
[0064] In the description of the embodiments of this application, technical terms such as "first" and "second" are used only to distinguish different objects and should not be construed as indicating or implying relative importance or implicitly specifying the number, specific order, or primary and secondary relationship of the indicated technical features. In the description of the embodiments of this application, "multiple" means two or more, unless otherwise explicitly defined.
[0065] In this document, the term "embodiment" means that a particular feature, structure, or characteristic described in connection with an embodiment may be included in at least one embodiment of this application. The appearance of this phrase in various places throughout the specification does not necessarily refer to the same embodiment, nor is it a separate or alternative embodiment mutually exclusive with other embodiments. It will be explicitly and implicitly understood by those skilled in the art that the embodiments described herein can be combined with other embodiments.
[0066] In the description of the embodiments in this application, the term "and / or" is merely a description of the relationship between related objects, indicating that three relationships can exist. For example, A and / or B can represent: A existing alone, A and B existing simultaneously, and B existing alone. Additionally, the character " / " in this document generally indicates that the preceding and following related objects have an "or" relationship.
[0067] In the description of the embodiments in this application, the term "multiple" refers to two or more (including two). Similarly,
[0068] "Multiple sets" refers to two or more sets (including two sets), and "multiple tablets" refers to two or more tablets (including two tablets).
[0069] In the description of the embodiments of this application, the technical terms "center," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the embodiments of this application and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of this application.
[0070] In the description of the embodiments in this application, unless otherwise expressly specified and limited, the technical term "installation" will be used.
[0071] Terms such as “connected,” “linked,” and “fixed” should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in the embodiments of this application according to the specific circumstances.
[0072] According to the instruction manual Figure 1-5 As shown, the self-operated air compressor includes a pressure boosting system 100, a pressure recovery system I 200, a pressure recovery system II 300, a pressure recovery system III 700, and a pressure re-recovery system 400.
[0073] The boosting system 100 includes a starting component 110, a boosting component 120, and an intake component 130;
[0074] The starting assembly 110 includes a drive cylinder 10 and a compression cylinder 20; the piston rod of the drive cylinder 10 is connected to the piston rod of the compression cylinder 20, the exhaust of the drive cylinder 10 is delivered to the booster assembly 120, the compression cylinder 20 is drawn in through the filter 50 and the one-way valve 40, and its exhaust is delivered to the low-pressure tank 500.
[0075] The boosting assembly 120 includes a boosting drive cylinder 11 and a boosting compression cylinder 21. The piston rod of the boosting drive cylinder 11 is connected to the piston rod of the boosting compression cylinder 21. The exhaust gas from the drive cylinder 10 is delivered to the air port of the boosting drive cylinder 11 through the solenoid valve 30. The exhaust gas from the boosting drive cylinder 11 is delivered to the pressure recovery system I 200. The other path is delivered to the air port of the boosting compression cylinder 21. The exhaust gas from the boosting compression cylinder 21 is delivered to the intake assembly 130 for intake. Intake is to replenish the consumed gas energy and obtain the remaining pressure.
[0076] The intake assembly 130 includes an intake drive cylinder 12 and an intake compression cylinder 22; the piston rod of the intake drive cylinder 12 is connected to the piston rod of the intake compression cylinder 22; the exhaust gas from the boost compression cylinder 21 is delivered to the air port of the intake drive cylinder 12 through the solenoid valve 30; the exhaust gas from the intake drive cylinder 12 is delivered to the boost drive cylinder 11 and boost compression cylinder 21 of the next set of boost assembly 120 through the solenoid valve 30; the intake compression cylinder 22 draws air through the filter 50 and the one-way valve 40, and its exhaust gas is delivered to the low-pressure tank 500;
[0077] The boosting assembly 120 and the intake assembly 130 cycle sequentially to the end of the boosting assembly 120. The exhaust from the intake drive cylinder 12 on the upper part of the boosting assembly 120 is delivered to the air port of the boosting drive cylinder 11, and the exhaust from the boosting drive cylinder 11 is delivered to the pressure recovery system I 200; the other part is delivered to the air port of the boosting compression cylinder 21, and the exhaust from the boosting compression cylinder 21 is delivered to the high-pressure tank 900 for compressed air storage.
[0078] The pressure recovery system I 200 includes a recovery component I 210, which includes a recovery I drive cylinder 13 and a recovery I compression cylinder 23. The piston rods of the recovery I drive cylinder 13 and the recovery I compression cylinder 23 are connected. The exhaust gas from the boost drive cylinder 11 is delivered to the air port of the recovery I drive cylinder 13 through a solenoid valve 30. The exhaust gas from the recovery I drive cylinder 13 is delivered to the pressure recovery system II 300 for pressure recovery. The other path is delivered to the air port of the recovery I compression cylinder 23. The exhaust gas from the recovery I compression cylinder 23 is delivered to the intermediate pressure tank I 600 for compressed air recovery.
[0079] In this system, the recovery component I 210 circulates sequentially and is matched with the boosting component 120 in the boosting system 100. In the end recovery component I 210, the medium-pressure tank II 610 exhausts gas through the solenoid valve 30. One path is sent to the air port of the recovery I drive cylinder 13, and the exhaust gas from the recovery I drive cylinder 13 is sent to the pressure recovery system II 300. The other path is sent to the air port of the recovery I compression cylinder 23, and the exhaust gas from the recovery I compression cylinder 23 is sent to the high-pressure tank 900 for compressed air storage.
[0080] The pressure recovery system II 300 includes a recovery component II 310, which includes a recovery II drive cylinder 14 and a recovery II compression cylinder 24. The piston rods of the recovery II drive cylinder 14 and the recovery II compression cylinder 24 are connected. The exhaust gas from the recovery I drive cylinder 13 is delivered to the air port of the recovery II drive cylinder 14 through a solenoid valve 30. The exhaust gas from the recovery II drive cylinder 14 is delivered to the recovery tank 800. The other path is delivered to the air port of the recovery II compression cylinder 24. The exhaust gas from the recovery II compression cylinder 24 is delivered to the intermediate pressure tank II 610 for compressed air recovery.
[0081] Among them, the recycling component II 310 is circulated in sequence and matched with the recycling component I 210; each recycling II drive cylinder 14 collects compressed air into the recycling tank 800, and each recycling II compression cylinder 24 collects compressed air into the medium-pressure tank II 610 for the recycling and reuse of compressed air.
[0082] The pressure recovery system Ⅲ700 includes a recovery Ⅲ drive cylinder 15 and a recovery Ⅲ compression cylinder 25. The piston rods of the recovery Ⅲ drive cylinder 15 and the recovery Ⅲ compression cylinder 25 are connected. The exhaust gas from the recovery tank 800 is sent to the air port of the recovery Ⅲ drive cylinder 15 through the solenoid valve 30. The exhaust gas from the recovery Ⅲ drive cylinder 15 is then sent to the pressure recovery system 400 for compressed air recovery and reuse. The other path is sent to the air port of the recovery Ⅲ compression cylinder 25. The exhaust gas from the recovery Ⅲ compression cylinder 25 is then sent to the high-pressure tank 900 for storage.
[0083] The pressure recovery system 400 includes an upper drive cylinder 410, an assist cylinder 420, left and right compression cylinders 430, and a connecting plate 440;
[0084] An upper drive cylinder 410 is mounted in the middle of the connecting plate 440. Left and right compression cylinders 430 are arranged on both sides of the upper drive cylinder 410. The piston rod of the upper drive cylinder 410 is connected to the piston rod of the assist cylinder 420. The exhaust gas from the gas storage and pressure recovery system Ⅲ700 of the low-pressure tank 500 and the recovery drive cylinder 15 are fed through a solenoid valve 30. One path is fed to the air port of the upper drive cylinder 410, and the exhaust gas from the upper drive cylinder 410 is fed to the medium-pressure tank Ⅱ610 for recycling. The other path is fed to the air ports of the left and right compression cylinders 430, and the exhaust gas from the left and right compression cylinders 430 is fed to the high-pressure tank 900 for storage. Another synchronous solenoid valve 30 feeds gas from the medium-pressure tank Ⅰ600 to the air port of the assist cylinder 420, and the exhaust gas from the assist cylinder 420 is fed to the recovery tank 800 for recycling.
[0085] Among them, the pressure recovery system I 200, pressure recovery system II 300, pressure recovery system III 700 and pressure re-recovery system 400 recover and reuse the gas energy released by the pressure boosting system 100 during discharge, and then complete gas compression by releasing and converting its own energy when the high-pressure gas is depressurized.
[0086] The technical solutions described in the embodiments of this application have at least the following technical effects or advantages:
[0087] Since the self-operated air compressor is mainly composed of a boosting system 100, a pressure recovery system I 200, a pressure recovery system II 300, a pressure recovery system III 700, and a pressure re-recovery system 400, the pressure recovery system I 200, pressure recovery system II 300, pressure recovery system III 700, and pressure re-recovery system 400 recover and reuse the gas energy released by the boosting system 100 during discharge, boosting pressure and drawing in air. It can complete gas compression by recovering and utilizing its own energy when the high-pressure gas is depressurized.
[0088] Since the compressed air generated by the self-operated air compressor is stored in an independent high-pressure tank 900, and the boosting system 100 is powered by the air source 60, when the pressure in the high-pressure tank 900 exceeds the original supply pressure and the storage volume exceeds five times the volume required by the air source 60, the pressure supply from the air source 60 can be cut off, and the high-pressure tank 900 can provide pressure to the air source 60, achieving self-sufficiency in pressure. The remaining pressure can be used for external work. The solution to achieve the remaining pressure is that the sum of the actual compression working areas of the recovered compression cylinder 23, the left and right compression cylinders 430, and the boosting compression cylinder 21 at the end of the boosting system 100 must exceed three times the compression working area of the drive cylinder 10 in the pressure-starting assembly 110 supplied by the air source 60. Because the pressure in the intermediate-pressure tank 600 is equal to the pressure in the air source 60, it can also be used by the air source 60 when necessary. Therefore, in environments where electricity or fuel supply is insufficient, the high-pressure tank 900 can replace the air source 60 to provide power, utilizing natural air as an energy supply, thus eliminating dependence on external energy sources and enabling compressed air operations. The amount of residual pressure depends on the number of intake components 130 installed; intake components 130 and corresponding accessories can be added as needed.
[0089] In a preferred embodiment, see the appendix to the specification. Figure 2 In the starting assembly 110, both the drive cylinder 10 and the compression cylinder 20 are double-acting cylinders. The piston rod of the drive cylinder 10 is connected to the piston rod of the compression cylinder 20, and the running direction of the two piston rods is controlled by a limit switch. The piston diameter of the drive cylinder 10 is larger than that of the compression cylinder 20. The drive cylinder 10 has air ports at both ends. The air source 60 is supplied to one end for intake through the solenoid valve 30, and the other end is used for exhaust to the booster assembly 120. The compression cylinder 20 has two air ports at both ends, one of which is connected to a one-way valve in sequence. Valve 40 and filter 50 are used for air intake; another air port is connected to check valve 40 for air exhaust; the compressed air generated by the intake of the compression cylinder 20 is delivered to the low-pressure tank 500; in this embodiment, the starting component 110: the piston diameter of the drive cylinder 10 is 160mm and the stroke is 300mm; the piston diameter of the compression cylinder 20 is 100mm and the stroke is 300mm; the air source 60 outputs a pressure of 9kpa, the solenoid valve 30 is a two-position five-way solenoid valve, and the pressure of the low-pressure tank 500 is 4.5kpa.
[0090] In a preferred embodiment, see the appendix to the specification. Figure 2 In the boosting assembly 120, both the boosting drive cylinder 11 and the boosting compression cylinder 21 are double-acting cylinders. The piston rod of the boosting drive cylinder 11 is connected to the piston rod of the boosting compression cylinder 21, and the running direction of the two piston rods is controlled by a limit switch. The piston diameter of the boosting drive cylinder 11 is larger than that of the boosting compression cylinder 21. The boosting drive cylinder 11 has air ports at both ends. One end receives exhaust gas from the drive cylinder 10 of the starting assembly 110 through a solenoid valve 30, and the exhaust gas from the boosting drive cylinder 11 is delivered to the pressure... Recovery system Ⅰ200; the boosting compression cylinder 21 has two air ports connected to one-way valves 40 at both ends, wherein one air port receives the intake air from the other exhaust of the drive cylinder 10 of the starting component 110 through the one-way valve 40, and the other air port exhausts air to the intake component 130 through the one-way valve 40; in this embodiment, the boosting component 120: the piston diameter of the boosting drive cylinder 11 is 125mm and the stroke is 300mm; the piston diameter of the boosting compression cylinder 21 is 100mm and the stroke is 300mm.
[0091] In a preferred embodiment, see the appendix to the specification. Figure 2 In the intake assembly 130, both the intake drive cylinder 12 and the intake compression cylinder 22 are double-acting cylinders. The piston rod of the intake drive cylinder 12 is connected to the piston rod of the intake compression cylinder 22, and the running direction of the two piston rods is controlled by a limit switch. The piston diameter of the intake drive cylinder 12 is larger than that of the intake compression cylinder 22. The intake drive cylinder 12 has air ports at both ends. The exhaust gas from the boost compression cylinder 21 is delivered to the air port of the intake drive cylinder 12 through the solenoid valve 30. The exhaust gas from the intake drive cylinder 12 is delivered to the next cycle. The pressure boosting assembly 120; the intake compression cylinder 22 has two air ports at both ends, one of which is connected in sequence to a one-way valve 40 and a filter 50 for intake; the other air port exhausts air through the one-way valve 40 and delivers it to the low-pressure tank 500; in this embodiment, the intake assembly 130: the piston diameter of the intake drive cylinder 12 is 160mm and the stroke is 300mm; the piston diameter of the intake compression cylinder 22 is 100mm and the stroke is 300mm, and the pressure of the high-pressure tank 900 is 10kPa.
[0092] In a preferred embodiment, see the appendix to the specification. Figure 3In the recovery assembly I 210, both the recovery I drive cylinder 13 and the recovery I compression cylinder 23 are double-acting cylinders. The piston rods of the recovery I drive cylinder 13 and the recovery I compression cylinder 23 are connected and their running directions are controlled by a limit switch. The piston diameter of the recovery I drive cylinder 13 is larger than that of the recovery I compression cylinder 23. The recovery I drive cylinder 13 has air ports at both ends. One end receives exhaust gas from the booster drive cylinder 11 of the booster assembly 120 through a solenoid valve 30, and the exhaust gas from the recovery I drive cylinder 13 is delivered to the pressure recovery system II 300. The recovery I compression cylinder 23 has two connecting... The air port is connected to a one-way valve 40. One end of the air port receives the intake air from the other exhaust of the boosting drive cylinder 11 of the boosting assembly 120 through the one-way valve 40, and the other end of the air port delivers the exhaust of the recovery I compression cylinder 23 to the intermediate pressure tank I 600 through the one-way valve 40 for compressed air recovery. In this embodiment, the recovery assembly I 210 has the following characteristics: the piston diameter of the recovery I drive cylinder 13 is 100 mm and the stroke is 300 mm; the piston diameter of the recovery I compression cylinder 23 is 80 mm and the stroke is 300 mm; the pressure of the high pressure tank 900 is 10 kPa and the pressure of the intermediate pressure tank I 600 is 9 kPa.
[0093] In a preferred embodiment, see the appendix to the specification. Figure 4 In the recycling assembly II 310, both the recycling II drive cylinder 14 and the recycling II compression cylinder 24 are double-acting cylinders. The piston rod of the recycling II drive cylinder 14 is connected to the piston rod of the recycling II compression cylinder 24, and the running direction of the two piston rods is controlled by a limit switch. The piston diameter of the recycling II drive cylinder 14 is larger than that of the recycling II compression cylinder 24. The recycling II drive cylinder 14 has air ports at both ends. One end receives exhaust gas from the recycling I drive cylinder 13 of the recycling assembly I 210 through a solenoid valve 30, and the other end delivers exhaust gas from the recycling II drive cylinder 14 to the recycling tank 800. The recycling II compression cylinder 24... The device has two air ports connected to one-way valves 40 at both ends. One air port receives air intake from the other exhaust path of the recovery I drive cylinder 13 of the recovery component I 210 through the one-way valve 40, and the other air port delivers the exhaust from the recovery II compression cylinder 24 to the medium-pressure tank II 610 for compressed air storage through the one-way valve 40. In this embodiment, the recovery component II 310 has the following characteristics: the piston diameter of the recovery II drive cylinder 14 is 80mm and the stroke is 300mm; the piston diameter of the recovery II compression cylinder 24 is 63mm and the stroke is 300mm; and the pressure of the recovery tank 800 is 4.5kPa.
[0094] In a preferred embodiment, see the appendix to the specification. Figure 6In the pressure recovery system Ⅲ700, both the recovery Ⅲ drive cylinder 15 and the recovery Ⅲ compression cylinder 25 are double-acting cylinders. The piston rods of the recovery Ⅲ drive cylinder 15 and the recovery Ⅲ compression cylinder 25 are connected and their running directions are controlled by a limit switch. The piston diameter of the recovery Ⅲ drive cylinder 15 is larger than that of the recovery Ⅲ compression cylinder 25. The recovery Ⅲ drive cylinder 15 has air ports at both ends. One end receives the intake air from the recovery tank 800 through a solenoid valve 30, and the other end exhausts the gas from the recovery Ⅲ drive cylinder 15 and delivers it to the pressure recovery system 400. The recovery Ⅲ compression cylinder 25 has two... The end has two air ports connected to one-way valves 40. One air port receives the intake air from the other exhaust of the recovery tank 800 through the one-way valve 40, and the other air port delivers the exhaust air from the recovery III compression cylinder 25 to the high-pressure tank 900 for compressed air storage through the one-way valve 40. In this embodiment, the piston diameter of the recovery III drive cylinder 15 is 160mm and the stroke is 300mm; the piston diameter of the recovery III compression cylinder 25 is 100mm and the stroke is 300mm. The surface area ratio of the piston of the recovery III drive cylinder 15 to the piston of the recovery III compression cylinder 25 is 2.5:1.
[0095] In a preferred embodiment, see the appendix to the specification. Figure 5 In the pressure recovery system 400, the upper drive cylinder 410, the assist cylinder 420, and the left and right compression cylinders 430 are all double-acting cylinders. The piston rod of the upper drive cylinder 410 is connected to the piston rod of the assist cylinder 420. The two left and right compression cylinders 430 are connected in parallel and fixed to the connecting plate 440, and their running direction is controlled by a limit switch. The piston diameter of the upper drive cylinder 410 is larger than that of the left and right compression cylinders 430, and the piston diameter of the upper drive cylinder 410 is smaller than that of the assist cylinder 420. The upper drive cylinder 410 has air ports at both ends, and one end receives air from the low-pressure tank 500 and the return air through a solenoid valve 30. The upper drive cylinder 410 receives one intake air from the drive cylinder 15 and the exhaust air from the upper drive cylinder 410, which is then sent to the intermediate pressure tank 610 for recycling. The left and right compression cylinders 430 have ports connected to one-way valves 40 at both ends. The low-pressure tank 500 and the exhaust air from the drive cylinder 15 are sent to the ports of the left and right compression cylinders 430 via one-way valves 40. The exhaust air from the left and right compression cylinders 430 is then sent to the high-pressure tank 900 for storage via one-way valves 40. The booster cylinder 420 has ports at both ends; one end receives the exhaust air from the intermediate pressure tank 600, and the other end sends the exhaust air from the booster cylinder 420 to the recycling tank 800 for recycling. In this embodiment, the piston diameter of the upper drive cylinder 410 is 125mm and the stroke is 300mm; the piston diameter of the left and right compression cylinders 430 is 63mm and the stroke is 300mm; and the piston diameter of the booster cylinder 420 is 160mm.
[0096] The working principle and operation of this embodiment:
[0097] Open the vent valve of the pressure tank or air pump in the reserved air source 60 to allow the air pressure in the pressure tank or air pump to be delivered to the starting component 110 through the air pressure pipeline. (See the instruction manual appendix.) Figure 2 The air inlet of the solenoid valve 30 of the starting component 110 is pressurized, and the air flows from the inlet to the outlet of the solenoid valve 30, and then through the pipeline to the inlet of the drive cylinder 10, pressurizing the piston inside the drive cylinder 10. The piston of the drive cylinder 10, under pressure, rapidly descends. The piston of the drive cylinder 10 is securely connected to the piston of the compression cylinder 20. During its descent, the piston of the drive cylinder 10 pushes the piston of the compression cylinder 20 downwards simultaneously. The piston rod of the drive cylinder 10 is securely connected to the piston rod of the compression cylinder 20. Therefore, when the piston of the drive cylinder 10 descends, it simultaneously pushes the piston of the compression cylinder 20 downwards. Piston 0 moves downwards; during the downward movement of piston 20, it pushes the gas in front of it, causing the gas volume to shrink, expand, and increase in pressure. The space behind piston 20 during its downward movement is in a vacuum or semi-vacuum state. Under the influence of atmospheric pressure, outside air will force open the one-way valve 40 at the upper air inlet of piston 20 and enter the lower piston 20. When the pressurized gas in piston 20 reaches a certain pressure value, it will force open the one-way valve 40 at the lower air outlet of piston 20 and enter the low-pressure tank 500 through the pipeline.
[0098] When the pistons of drive cylinder 10 and compression cylinder 20 reach their bottom ends, the piston rods of drive cylinder 10 and compression cylinder 20 will trigger the limit switch contacts. Then, the solenoid valve 30 of the starting component 110 will switch the air intake direction, allowing air to enter the lower air intake port of drive cylinder 10, while the upper air intake port will begin to exhaust. The exhaust pressure flows through the exhaust port of solenoid valve 30 of the starting component 110 and through the pipeline to the air intake port of solenoid valve 30 of the boosting component 120. The air pressure flows from the air intake port of solenoid valve 30 of the boosting component 120 to the pipeline tee joint, and through the tee joint to the upper air intake port of boosting drive cylinder 11 and the upper air intake port of boosting compression cylinder 21, respectively, while pressurizing the pistons of boosting drive cylinder 11 and boosting compression cylinder 21.
[0099] Since both the booster drive cylinder 11 and the booster compression cylinder 21 are sealed containers, and the pressure supply direction is consistent with the piston movement direction, the pressure on the surface areas of the upper and lower pistons is equal. However, the pressure generated by the surface areas is not equal, but the pressure on the upper and lower pistons is in the same direction. The two forces become a resultant force, that is, the sum of the pressure on the upper piston and the pressure on the lower piston is the downward force of the lower piston; see the appendix of the instruction manual. Figure 2 The piston diameter of the booster drive cylinder 11 is 125mm, the piston diameter of the booster compression cylinder 21 is 100mm, the air pressure P is 6kPa, and the piston surface area S of the booster drive cylinder 11 is... 上 =122cm 2 The piston surface area S of the booster compression cylinder 21 下 =78.5cm 2The pressure F borne by the piston of the booster drive cylinder 11 上 =PS 上 =6×122=732kg, the pressure F borne by the piston of the booster cylinder 21 下 =PS 下 =6 × 78.5 = 471 kg, F 上 and F 下 The sum is F 上 +F 下 =732+471=1203kg; The pressure discharged from the exhaust port of the compression cylinder 20 is 10kpa, and a total pressure of 785kg is required, with a difference of 418kg between the two forces. The problem is caused by two factors: firstly, the exhaust resistance of the drive cylinder 10, and secondly, the insufficient resistance at the outlet of the compression cylinder 20. In actual operation, 9 kPa is sufficient. When the high-pressure gas generated by the booster compression cylinder 21 reaches a certain pressure value, it will open the one-way valve 40 at the lower exhaust port of the booster compression cylinder 21 and flow through the pipeline to the inlet of the solenoid valve 30 of the intake assembly 130, pressurizing the intake drive cylinder 12 of the intake assembly 130. After being pressurized, the piston of the intake drive cylinder 12 of the intake assembly 130 moves downward, pushing the piston of the intake compression cylinder 22 downward. During the downward movement, the piston of the intake compression cylinder 22 will push the gas blocking it, causing the gas volume to shrink, expand, and increase in pressure. When the pressurized gas in the intake compression cylinder 22 reaches a certain pressure value, it will open the one-way valve 40 at the lower outlet of the intake compression cylinder 22 and enter the low-pressure tank 500 through the pipeline.
[0100] The exhaust from the intake drive cylinder 12 of the intake assembly 130 enters the intake port of the solenoid valve 30 of the next set of booster assemblies 120 through the exhaust port of the solenoid valve 30 of the intake assembly 130. The air pressure is then delivered via a pipeline tee to the upper intake ports of the booster drive cylinder 11 and the booster compression cylinder 21 through the outlet port of the solenoid valve 30 of the booster assembly 120, simultaneously pressurizing the pistons of the booster drive cylinder 11 and the booster compression cylinder 21. This booster assembly 120 repeats the operation of the previous booster assembly 120, and the generated high pressure is delivered to the intake port of the solenoid valve 30 of the next set of intake assemblies 130. This intake assembly 130 repeats the operation of the previous intake assembly 130, and the discharged air pressure is delivered... The pressure is supplied to the next adjacent booster assembly 120. This booster assembly 120 repeats the operation of the previous booster assembly 120, and the generated high pressure is supplied to the next adjacent intake assembly 130. This intake assembly 130 repeats the operation of the previous intake assembly 130. The pressure discharged by the intake drive cylinder 12 is supplied to the solenoid valve 30 of the adjacent booster assembly 120. This group of booster assemblies 120 repeats the operation of the previous booster assembly 120. This cycle of boosting, intake, boosting, and intake is repeated. n groups are set sequentially according to the requirements until the requirements are met. The high pressure of the last group of booster assemblies 120 is recovered to the high pressure tank 900. The above is a single-stroke description of this embodiment.
[0101] The return journey of this embodiment will be described below:
[0102] See the instruction manual appendix Figure 2-7 When the pistons of the drive cylinder 10 and the lower compression cylinder 20 of the starting component 110 reach their bottom ends, the upper and lower piston rods of the drive cylinder 10 and the compression cylinder 20 will touch the limit switch contacts, controlling the solenoid valve 30 to cut off the air intake of the upper air inlet of the drive cylinder 10, while pressurizing the lower air inlet of the drive cylinder 10. After being pressurized, the piston of the drive cylinder 10 quickly moves upward and returns. While moving upward, the piston of the drive cylinder 10 pulls the piston of the compression cylinder 20 upward. During the upward movement, the piston of the compression cylinder 20 pushes the gas in front of it, causing the gas volume to shrink, expand, and increase the pressure. When the pressure of the compression cylinder 20 reaches a certain value, it will open the one-way valve 40 of the upper exhaust port of the compression cylinder 20 and be transported to the low-pressure tank 500 through the pipeline.
[0103] When the pistons of drive cylinder 10 and compression cylinder 20 reach their top positions, the piston rods of drive cylinder 10 and compression cylinder 20 will trigger the limit switch contacts. The limit switch controls the solenoid valve 30 to switch the air intake direction, cutting off the air intake at the lower air intake of drive cylinder 10, while simultaneously filling the upper air intake of drive cylinder 10 and starting to exhaust air from the lower air intake of drive cylinder 10. During the upward movement of the piston of compression cylinder 20, the space behind it is in a vacuum or semi-vacuum state. Under the influence of atmospheric pressure, outside air will force open the one-way valve 40 at the lower air intake of compression cylinder 20 and enter the compression cylinder 20, waiting for the piston to return and compress. The exhaust air from the lower air intake of drive cylinder 10 is delivered to the exhaust port of the solenoid valve 30 of the starting assembly 110. The solenoid valve 30 of the booster assembly 120 receives the input air pressure. Through the solenoid valve 30's inlet and outlet, the input air pressure is delivered via pipelines and tee fittings to the lower inlet of the booster drive cylinder 11 and the lower inlet of the booster compression cylinder 21, respectively, pressurizing the pistons of the booster drive cylinder 11 and the booster compression cylinder 21. A one-way valve 40 is installed at the inlet of the booster compression cylinder 21, ensuring that gas enters the booster compression cylinder 21 only through this valve. When both the booster drive cylinder 11 and the booster compression cylinder 21 are simultaneously pressurized, they move upwards simultaneously. During this upward movement, the piston of the booster compression cylinder 21 pushes down the gas blocking its path, causing it to shrink and expand. Expansion increases pressure; when the pressure inside the booster cylinder 21 reaches a certain value, it will open the one-way valve 40 at the exhaust port of the booster cylinder 21, and the air pressure will be delivered through the pipeline to the inlet of the solenoid valve 30 of the intake assembly 130. The air pressure will then be delivered through the outlet of the solenoid valve 30 and through the pipeline to the inlet of the intake drive cylinder 12 of the intake assembly 130. At this time, the specific air pressure entering which port of the intake drive cylinder 12 is automatically adjusted by the solenoid valve 30. This is because the volume of the booster cylinder 21 of the booster assembly 120 is not equal to the volume of the intake drive cylinder 12 of the intake assembly 130, and the volume of the intake drive cylinder 12 of the intake assembly 130 is larger than the volume of the booster cylinder 21 of the booster assembly 120. The operating frequency of the intake drive cylinder 12 is less than that of the boosting compression cylinder 21 of the boosting assembly 120. The intake drive cylinder 12 of the intake assembly 130 has a waiting time, but for the sake of explanation, the waiting time of the intake drive cylinder 12 of the intake assembly 130 is omitted here, and the operation of the intake assembly 130 is described directly. When the boosting compression cylinder 21 of the boosting assembly 120 delivers high pressure to the air inlet of the solenoid valve 30 of the intake assembly 130, the air pressure is delivered through the air outlet of the solenoid valve 30 of the intake assembly 130 and through the pipeline to the lower air inlet of the intake drive cylinder 12 of the intake assembly 130. After the piston of the intake drive cylinder 12 is compressed, it moves upward quickly, and at the same time drives the piston of the intake compression cylinder 22 to move upward.During the upward movement of the piston in the intake compression cylinder 22, it will push the gas blocking its forward direction, causing the gas volume to shrink, expand, and increase the pressure. When the pressure of the compressed gas reaches a certain pressure value, it will open the one-way valve 40 at the exhaust port of the intake compression cylinder 22 and be transported to the low-pressure tank 500 through the pipeline.
[0104] When the piston of the intake compression cylinder 22 moves upward, the space behind it is in a vacuum or semi-vacuum state. Under the influence of atmospheric pressure, the air outside the intake compression cylinder 22 will be forced open by atmospheric pressure and enter the intake compression cylinder 22 of the intake assembly 130, waiting for the piston to return and push. When the pistons of the intake drive cylinder 12 and the intake compression cylinder 22 of the intake assembly 130 reach the top, the piston rods of the intake drive cylinder 12 and the intake compression cylinder 22 will touch the limit switch contacts. The limit switch controls the solenoid valve 30 to switch the intake direction, that is, close the lower intake port of the intake drive cylinder 12, and open the upper intake port and the lower exhaust port of the intake drive cylinder 12. The exhaust gas from the intake assembly 130 passes through the exhaust port of the solenoid valve 30 and is then transported via pipeline to the intake port of the solenoid valve 30 of the next adjacent booster assembly 120. The input air pressure passes through the outlet port of the solenoid valve 30 of the booster assembly 120 and is then transported via pipeline through a tee to the lower intake ports of the booster drive cylinder 11 and the booster compression cylinder 21 of the booster assembly 120. This booster assembly 120 repeats the operation of the previous booster assembly 120. The high-pressure gas generated by the booster compression cylinder 21 of this booster assembly 120 is then transported via pipeline to the next adjacent intake assembly 130. This intake assembly 130 repeats the operation of the previous intake assembly 130. The exhaust gas from the intake drive cylinder 12 passes through the exhaust port of the solenoid valve 30 of the intake assembly 130 and is then... The air pressure is delivered through pipelines to the inlet of the solenoid valve 30 of the adjacent booster assembly 120. The air pressure is then delivered from the outlet of the solenoid valve 30 through pipelines and a tee to the lower inlets of the booster drive cylinder 11 and the booster compression cylinder 21 of the booster assembly 120, respectively, pressurizing the pistons of the booster drive cylinder 11 and the booster compression cylinder 21. This set of booster assemblies 120 repeats the operation of the previous one. The high-pressure gas discharged from the exhaust port of the booster compression cylinder 21 is delivered through pipelines to the inlet of the solenoid valve 30 of the next adjacent intake assembly 130. This set of intake assemblies 130 repeats the operation of the previous intake assembly 130. The air pressure discharged from the intake drive cylinder 12 is delivered to the next set of intake assemblies 130 through the exhaust port of the solenoid valve 30. The air pressure input through the solenoid valve 30 inlet of the adjacent boosting assembly 120 is delivered via pipeline to the pistons of the boosting drive cylinder 11 and the boosting compression cylinder 21 through the pipeline tee, repeating the action of the previous boosting assembly 120. The high-pressure gas discharged from the exhaust port of the boosting compression cylinder 21 is delivered via pipeline to the solenoid valve 30 inlet of the next adjacent intake assembly 130. This intake assembly 130 repeats the action of the previous intake assembly 130. This cycle of boosting and intake is repeated, and n sets are set according to the requirements until the requirements are met. The high pressure discharged from the exhaust port of the boosting compression cylinder 21 of the last boosting assembly 120 is delivered via pipeline to the high-pressure tank 900.
[0105] The process flow of pressure recovery system I 200, pressure recovery system II 300, and pressure recovery system III 700:
[0106] Instruction manual attached Figure 2 The exhaust of the boost drive cylinder 11 of the boost assembly 120 corresponds to the instructions attached. Figure 3 The air inlets of each solenoid valve 30 of the recovery assembly I 210 arranged sequentially are shown in the instruction manual appendix. Figure 1 The exhaust port of the booster drive cylinder 11 of the booster assembly 120, through its respective solenoid valve 30 exhaust port, transmits air pressure via pipeline to the air inlet of the solenoid valve 30 of its corresponding recovery assembly I 210. The air pressure from the air inlet of the solenoid valve 30 of the recovery assembly I 210, through pipeline and a pipeline tee, is respectively delivered to the air inlets of the recovery I drive cylinder 13 and the recovery I compression cylinder 23 of the recovery assembly I 210. The air pressure enters the recovery I drive cylinder 13 and the recovery I compression cylinder 23 respectively, simultaneously pressurizing the pistons of the recovery I drive cylinder 13 and the recovery I compression cylinder 23. After the pistons are pressurized, the process repeats as described in the appendix to the instruction manual. Figure 2 The operation of the intermediate pressure boosting component 120 recovers the high-pressure gas generated by the compression cylinder 23 and transports it to the intermediate pressure tank 600 through pipelines.
[0107] The air pressure discharged from the drive cylinder 13 of recovery component I is discharged through the exhaust port of the solenoid valve 30 of recovery component I 210 to the air inlet of the solenoid valve 30 of the respective pressure recovery system II 300. See the instruction manual appendix. Figure 4 The air pressure enters the air inlet of the recovery II drive cylinder 14 and the recovery II compression cylinder 24 of the recovery component II 310 through the solenoid valve 30 outlet, and pressurizes the pistons of the recovery II drive cylinder 14 and the recovery II compression cylinder 24. The pressure recovery system II 300 repeats the action of the pressure recovery system I 200. The high pressure gas generated by the recovery II compression cylinder 24 is transported to the medium pressure tank II 610 through the pipeline.
[0108] The exhaust gas from the recovery II drive cylinder 14 of the recovery component II 310 is transported to the recovery tank 800 via pipeline through the exhaust port of the solenoid valve 30 of the recovery component II 310.
[0109] The air pressure from the medium-pressure tank II 610 is delivered via pipeline to the air inlet of the solenoid valve 30 of the end recovery component I 210 of the pressure recovery system I 200. See the instruction manual appendix. Figure 3The air pressure is delivered from the outlet of the solenoid valve 30 of the recovery assembly I 210 through pipelines and pipeline tees to the inlets of the recovery I drive cylinder 13 and the recovery I compression cylinder 23 of the recovery assembly I 210, respectively, to pressurize the pistons of the recovery I drive cylinder 13 and the recovery I compression cylinder 23. The pressurized pistons begin to move. The recovery assembly I 210 repeats the operation of the aforementioned booster assembly 120. The high-pressure gas discharged from the exhaust port of the recovery I compression cylinder 23 of the recovery assembly I 210 is delivered to the high-pressure tank 900 through pipelines.
[0110] The exhaust gas from the recovery I drive cylinder 13 of the end recovery component I 210 is delivered via pipeline from the exhaust port of the solenoid valve 30 of the recovery component I 210 to the inlet port of the solenoid valve 30 of the recovery component II 310 at the end of the pressure recovery system II 300. (See the attached instruction manual.) Figure 4 The air pressure is delivered through the outlet of the solenoid valve 30 of the recovery assembly II 310, and then via the pipeline tee to the inlet of the recovery II drive cylinder 14 and the recovery II compression cylinder 24 of the recovery assembly II 310, pressurizing the pistons of the recovery II drive cylinder 14 and the recovery II compression cylinder 24 of the recovery assembly II 310. See the appendix to the instruction manual. Figure 4 The recovery component II 310 repeats the operation of the aforementioned pressurization component 120. The air pressure discharged from the exhaust port of the recovery II compression cylinder 24 is transported to the intermediate pressure tank II 610 through the pipeline for repressurization.
[0111] The air pressure discharged from the recovery II drive cylinder 14 of the recovery component II 310 is transported to the recovery tank 800 through the exhaust port of the solenoid valve 30 of the recovery component II 310 via a pipeline connection, awaiting pressurization processing.
[0112] See the instruction manual appendix Figure 6 The air pressure in the recovery tank 800 is delivered to the outlet of the solenoid valve 30 of the pressure recovery system Ⅲ 700 through pipelines. The air pressure in the recovery tank 800 is then delivered to the inlets of the recovery Ⅲ drive cylinder 15 and the recovery Ⅲ compression cylinder 25 of the pressure recovery system Ⅲ 700, respectively, to pressurize the recovery Ⅲ drive cylinder 15 and the recovery Ⅲ compression cylinder 25. The pressure recovery system Ⅲ 700 repeats the action of the pressurization component 120. The exhaust gas from the recovery Ⅲ drive cylinder 15 is delivered to the inlet of the solenoid valve 30 of the pressure recovery system 400 through the exhaust port of the matching solenoid valve 30, and then through pipelines and pipeline tees. The high-pressure gas discharged from the recovery Ⅲ compression cylinder 25 is delivered to the high-pressure tank 900.
[0113] The process flow of the pressure recovery system 400:
[0114] See the instruction manual appendix Figure 5The low-pressure gas from the low-pressure tank 500 and the exhaust gas from the recovery III drive cylinder 15 are delivered to the inlet of the solenoid valve 30 of the upper drive cylinder 410 via pipelines and pipeline tee joints. From the outlet of the solenoid valve 30, the gas is delivered via pipelines and tee joints to the inlets of the upper drive cylinder 410 and the left and right compression cylinders 430, respectively, pressurizing the pistons of the upper drive cylinder 410 and the left and right compression cylinders 430. After being pressurized, the pistons begin to move, and the upper drive cylinder 410 and the left and right compression cylinders 430 repeat the operation of the recovery component II 310. (See the attached instruction manual.) Figure 4 The exhaust gas from the upper drive cylinder 410 is transported to the intermediate pressure tank II 610 via pipeline through the exhaust port of the matching solenoid valve 30; the high pressure generated by the left and right compression cylinders 430 is transported to the high pressure tank 900 via pipeline through the one-way valve 40; considering that it is difficult to complete this set of actions according to the air pressure input by the upper drive cylinder 410 and the left and right compression cylinders 430, an assist cylinder 420 is added in this embodiment; the piston rod of the assist cylinder 420 is fastened to the piston rods of the upper drive cylinder 410 and the left and right compression cylinders 430 together via the connecting plate 440, and they move in the same direction; the air pressure of the assist cylinder 420 is supplied by the intermediate pressure tank I 600. The piston diameter of the booster cylinder 420 is larger than that of the upper drive cylinder 410. The solenoid valve 30 of the booster cylinder 420 and the solenoid valve 30 of the upper drive cylinder 410 are synchronized and in the same direction. Therefore, the upper drive cylinder 410, in relation to the booster cylinder 420, is both the drive cylinder for the left and right compression cylinders 430 and the pressure booster cylinder for the booster cylinder 420, and has a dual function. The booster cylinder 420 can help the upper drive cylinder 410 complete the whole set of actions. The air pressure discharged by the booster cylinder 420 is transported to the recovery tank 800 through the exhaust port of the solenoid valve 30 of the booster cylinder 420 via pipeline, and then circulated and pressurized, realizing the closed operation of the whole process, with no leakage and no pressure discharge.
[0115] It is worth noting that all content not described in detail in the specification belongs to existing technology known to those skilled in the art, and the model parameters of the air source 60, solenoid valve 30, check valve 40, filter 50, and limit switch are not specifically limited and can be determined using conventional equipment. Electrical control components not mentioned in this technical solution are not shown in the figures because they belong to existing technology, and will not be described further here. The description of this utility model is given for illustrative and descriptive purposes only, and is not intended to be exhaustive or to limit the utility model to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
[0116] Finally, it should be noted that:
[0117] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A self-operated air compressor, characterized by: It includes a boosting system (100), a pressure recovery system I (200), a pressure recovery system II (300), a pressure recovery system III (700), and a pressure re-recovery system (400). The boosting system (100) includes a starting component (110), a boosting component (120), and an intake component (130). The starting assembly (110) includes a drive cylinder (10) and a compression cylinder (20); The drive cylinder (10) is linked with the compression cylinder (20). The exhaust of the drive cylinder (10) is delivered to the booster assembly (120). The compression cylinder (20) is drawn in through the filter (50) and the one-way valve (40), and its exhaust is delivered to the low-pressure tank (500). The boosting assembly (120) includes a boosting drive cylinder (11) and a boosting compression cylinder (21); The boosting drive cylinder (11) is linked with the boosting compression cylinder (21). The exhaust from the drive cylinder (10) is delivered to the air port of the boosting drive cylinder (11) through the solenoid valve (30), and the exhaust from the boosting drive cylinder (11) is delivered to the pressure recovery system I (200); the other path is delivered to the air port of the boosting compression cylinder (21), and the exhaust from the boosting compression cylinder (21) is delivered to the intake assembly (130). The intake assembly (130) includes an intake drive cylinder (12) and an intake compression cylinder (22); The intake drive cylinder (12) is linked with the intake compression cylinder (22). The exhaust of the boost compression cylinder (21) is delivered to the air port of the intake drive cylinder (12) through the solenoid valve (30). The exhaust of the intake drive cylinder (12) is delivered to the boost drive cylinder (11) and boost compression cylinder (21) of the next set of boost assembly (120) through the solenoid valve (30). The intake compression cylinder (22) draws in air through the filter (50) and the one-way valve (40), and its exhaust is delivered to the low pressure tank (500). Among them, the end of the sequential cycle of the boosting assembly (120) and the intake assembly (130) is the boosting assembly (120). The exhaust of the intake drive cylinder (12) in the upper part is sent to the air port of the boosting drive cylinder (11), and the exhaust of the boosting drive cylinder (11) is sent to the pressure recovery system I (200); the other part is sent to the air port of the boosting compression cylinder (21), and the exhaust of the boosting compression cylinder (21) is sent to the high pressure tank (900). The pressure recovery system I (200) includes recovery component I (210), which includes recovery I drive cylinder (13) and recovery I compression cylinder (23). The recovery I drive cylinder (13) is linked with the recovery I compression cylinder (23). The exhaust of the boost drive cylinder (11) is sent to the air port of the recovery I drive cylinder (13) through the solenoid valve (30), and the exhaust of the recovery I drive cylinder (13) is sent to the pressure recovery system II (300); the other path is sent to the air port of the recovery I compression cylinder (23), and the exhaust of the recovery I compression cylinder (23) is sent to the medium pressure tank I (600). Among them, the recovery component I (210) is circulated in sequence and matched with the boosting component (120) in the boosting system (100). In the end recovery component I (210), the medium pressure tank II (610) is vented through the solenoid valve (30). One path is sent to the air port of the recovery I drive cylinder (13), and the exhaust of the recovery I drive cylinder (13) is sent to the pressure recovery system II (300); the other path is sent to the air port of the recovery I compression cylinder (23), and the exhaust of the recovery I compression cylinder (23) is sent to the high pressure tank (900). The pressure recovery system II (300) includes a recovery component II (310), which includes a recovery II drive cylinder (14) and a recovery II compression cylinder (24). The recovery II drive cylinder (14) and the recovery II compression cylinder (24) are linked. The exhaust from the recovery I drive cylinder (13) is sent to the air port of the recovery II drive cylinder (14) through the solenoid valve (30), and the exhaust from the recovery II drive cylinder (14) is sent to the recovery tank (800); the other path is sent to the air port of the recovery II compression cylinder (24), and the exhaust from the recovery II compression cylinder (24) is sent to the medium pressure tank II (610). Among them, the recovery component II (310) cycles sequentially and matches with the recovery component I (210); each recovery II drive cylinder (14) collects compressed air into the recovery tank (800), and each recovery II compression cylinder (24) collects compressed air into the medium pressure tank II (610). The pressure recovery system III (700) includes a recovery III drive cylinder (15) and a recovery III compression cylinder (25); The recovery III drive cylinder (15) and the recovery III compression cylinder (25) are linked. The exhaust gas from the recovery tank 800 is sent to the air port of the recovery III drive cylinder (15) through the solenoid valve (30). The exhaust gas from the recovery III drive cylinder (15) is sent to the pressure recovery system (400). The other path is sent to the air port of the recovery III compression cylinder (25). The exhaust gas from the recovery III compression cylinder (25) is sent to the high-pressure tank (900) for storage. The pressure recovery system (400) includes an upper drive cylinder (410), an assist cylinder (420), left and right compression cylinders (430), and a connecting plate (440). An upper drive cylinder (410) is installed in the middle of the connecting plate (440). Left and right compression cylinders (430) are arranged on both sides of the upper drive cylinder (410). The upper drive cylinder (410) and the booster cylinder (420) are linked. The exhaust gas from the low-pressure tank (500) and the recovery system III (700) drive cylinder (15) is supplied through a solenoid valve (30). One path is supplied to the air port of the upper drive cylinder (410), and the exhaust gas from the upper drive cylinder (410) is supplied to the medium-pressure tank II (610) for recycling. The other path is supplied to the air port of the left and right compression cylinders (430), and the exhaust gas from the left and right compression cylinders (430) is supplied to the high-pressure tank (900) for storage. Another synchronous solenoid valve (30) supplies air from the medium-pressure tank I (600) to the air port of the booster cylinder (420), and the exhaust gas from the booster cylinder (420) is supplied to the recovery tank (800). Among them, the pressure recovery system I (200), pressure recovery system II (300), pressure recovery system III (700) and pressure re-recovery system (400) recover and reuse the gas energy released by the booster system (100) during discharge, and complete the gas compression.
2. The self-powered air compressor according to claim 1, characterized in that: The drive cylinder (10) and compression cylinder (20) in the starting assembly (110) are both double-acting cylinders. The piston rod of the drive cylinder (10) is connected to the piston rod of the compression cylinder (20) and the running direction of the two piston rods is controlled by a limit switch. The piston diameter of the drive cylinder (10) is larger than the piston diameter of the compression cylinder (20). The drive cylinder (10) has air ports at both ends. The air source (60) is delivered to one end of the cylinder through the solenoid valve (30) for air intake, and the other end is used to exhaust air into the booster assembly (120). The compression cylinder (20) has two air ports at both ends. One air port is connected to the check valve (40) and the filter (50) in sequence for air intake. The other air port is connected to the check valve (40) for air exhaust. The compressed air generated by the compression cylinder (20) is delivered to the low-pressure tank (500).
3. The self-powered air compressor according to claim 1, characterized in that: In the boosting assembly (120), both the boosting drive cylinder (11) and the boosting compression cylinder (21) are double-acting cylinders. The piston rod of the boosting drive cylinder (11) is connected to the piston rod of the boosting compression cylinder (21) and the running direction of the two piston rods is controlled by a limit switch. The piston diameter of the boosting drive cylinder (11) is larger than the piston diameter of the boosting compression cylinder (21). The boosting drive cylinder (11) has air ports at both ends. One end receives the exhaust gas from the drive cylinder (10) of the starting assembly (110) through a solenoid valve (30) and the exhaust gas from the boosting drive cylinder (11) is delivered to the pressure recovery system I (200). The boosting compression cylinder (21) has two air ports connected to one-way valves (40) at both ends. One end of the air port receives the exhaust gas from the other exhaust gas from the drive cylinder (10) of the starting assembly (110) through the one-way valve (40), and the other end of the air port exhausts gas to the intake assembly (130) through the one-way valve (40).
4. The self-powered air compressor according to claim 1, characterized in that: The intake assembly (130) includes a double-acting cylinder (12) for intake drive and a double-acting cylinder (22) for intake compression. The piston rod of the intake drive cylinder (12) is connected to the piston rod of the intake compression cylinder (22) and the running direction of the two piston rods is controlled by a limit switch. The piston diameter of the intake drive cylinder (12) is larger than that of the piston diameter of the intake compression cylinder (22). The intake drive cylinder (12) has air ports at both ends. The exhaust gas from the boost compression cylinder (21) is delivered to the air port of the intake drive cylinder (12) through a solenoid valve (30). The exhaust gas from the intake drive cylinder (12) is delivered to the boost assembly (120) of the next cycle. The intake compression cylinder (22) has two air ports at both ends. One air port is connected to a check valve (40) and a filter (50) in sequence for intake. The other air port is used for exhaust through the check valve (40) and delivered to the low-pressure tank (500).
5. The self-powered air compressor according to claim 1, characterized in that: In the recovery assembly I (210), both the recovery I drive cylinder (13) and the recovery I compression cylinder (23) are double-acting cylinders. The piston rods of the recovery I drive cylinder (13) and the recovery I compression cylinder (23) are connected and their running directions are controlled by a limit switch. The piston diameter of the recovery I drive cylinder (13) is larger than that of the recovery I compression cylinder (23). The recovery I drive cylinder (13) has air ports at both ends, and one end receives the pressure boosting assembly (12) through a solenoid valve (30). The exhaust of the boosting drive cylinder (11) of the 0) is fed into the pressure recovery system II (300). The exhaust of the recovery I drive cylinder (13) is delivered to the pressure recovery system II (300). The recovery I compression cylinder (23) has two air ports connected to one-way valves (40) at both ends. One end of the air port receives the intake air from the other exhaust of the boosting drive cylinder (11) of the boosting assembly (120) through the one-way valve (40), and the other end of the air port delivers the exhaust of the recovery I compression cylinder (23) to the medium pressure tank I (600) through the one-way valve (40).
6. The self-powered air compressor according to claim 1, characterized in that: In the recovery assembly II (310), both the recovery II drive cylinder (14) and the recovery II compression cylinder (24) are double-acting cylinders. The piston rod of the recovery II drive cylinder (14) is connected to the piston rod of the recovery II compression cylinder (24) and the running direction of the two piston rods is controlled by a limit switch. The piston diameter of the recovery II drive cylinder (14) is larger than the piston diameter of the recovery II compression cylinder (24). The recovery II drive cylinder (14) has air ports at both ends. One end receives the exhaust from the recovery I drive cylinder (13) of the recovery assembly I (210) through a solenoid valve (30). The recovery II compression cylinder (24) has two air ports connected to one-way valves (40) at both ends. One end of the air port receives the other exhaust from the recovery I drive cylinder (13) of the recovery assembly I (210) through the one-way valve (40), and the other end of the air port delivers the exhaust from the recovery II compression cylinder (24) to the return pressure tank II (610) through the one-way valve (40).
7. The self-powered air compressor according to claim 1, characterized in that: In the pressure recovery system III (700), both the recovery III drive cylinder (15) and the recovery III compression cylinder (25) are double-acting cylinders. The piston rods of the recovery III drive cylinder (15) and the recovery III compression cylinder (25) are connected and their running directions are controlled by a limit switch. The piston diameter of the recovery III drive cylinder (15) is larger than that of the recovery III compression cylinder (25). The recovery III drive cylinder (15) has air ports at both ends, and one end receives the recovery tank (80) through a solenoid valve (30). 0) The gas is inlet of the storage gas, and the exhaust gas of the recovery III drive cylinder (15) is delivered to the upper drive cylinder (410) and left and right compression cylinders (430) of the pressure recovery system (400). The recovery III compression cylinder (25) has two air ports connected with one-way valves (40) at both ends. One end of the air port receives the intake gas of the other exhaust gas of the recovery tank (800) through the one-way valve (40), and the other end of the air port delivers the exhaust gas of the recovery III compression cylinder (25) to the high pressure tank (900) through the one-way valve (40).
8. The self-powered air compressor according to claim 1, characterized in that: In the pressure recovery system (400), the upper drive cylinder (410), the assist cylinder (420), and the left and right compression cylinders (430) are all double-acting cylinders. The piston rod of the upper drive cylinder (410) is connected to the piston rod of the assist cylinder (420). The two left and right compression cylinders (430) are connected in parallel and fixed on the connecting plate (440) and their running direction is controlled by a limit switch. The piston diameter of the upper drive cylinder (410) is larger than that of the left and right compression cylinders (430), and the piston diameter of the upper drive cylinder (410) is smaller than that of the assist cylinder (420). The upper drive cylinder (410) has air ports at both ends, and one end receives the low-pressure tank (500) and the return air through a solenoid valve (30). The intake air of the recovery III drive cylinder (15) is sent to the medium pressure tank II (610) for recycling. The exhaust air of the upper drive cylinder (410) is sent to the medium pressure tank II (610) for recycling. The left and right compression cylinders (430) have air ports connected to one-way valves (40) at both ends. The low pressure tank (500) and the recovery III drive cylinder (15) output another air port through the one-way valve (40) to the air port of the left and right compression cylinders (430). The exhaust air of the left and right compression cylinders (430) is sent to the high pressure tank (900) for storage through the one-way valve (40). The booster cylinder (420) has air ports at both ends. One end receives the exhaust air of the medium pressure tank I (600), and the other end sends the exhaust air of the booster cylinder (420) to the recovery tank (800) for recycling.