Sterilization mechanism of polypropylene processing equipment
The sterilization mechanism, which combines ultraviolet lamps and an ozone generator, along with activated carbon adsorption and catalytic decomposition layers to treat waste gas, solves the problems of product odor and performance degradation caused by microorganisms during polypropylene processing, achieving highly efficient sterilization and purification effects.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- SUZHOU NAITEFU MATERIAL TECH CO LTD
- Filing Date
- 2025-03-20
- Publication Date
- 2026-04-17
AI Technical Summary
Microorganisms can mix into raw materials or adhere to equipment surfaces during polypropylene processing, leading to off-odors, discoloration, and a decline in physical properties, affecting the appearance and performance of the product.
The sterilization mechanism, which combines ultraviolet lamps and an ozone generator, sterilizes raw materials by mixing ultraviolet light with ozone. Combined with activated carbon adsorption and catalytic decomposition layers to treat waste gas, it achieves dual sterilization and purification of both raw materials and waste gas.
It effectively reduces microbial residues in raw materials, ensures product appearance and performance, and reduces the environmental impact of exhaust gases.
Smart Images

Figure CN224126327U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of polypropylene processing technology, and in particular to a sterilization mechanism for polypropylene processing equipment. Background Technology
[0002] Polypropylene processing equipment refers to a series of mechanical equipment used to process polypropylene raw materials into various polypropylene products, including plastic extruders, plastic injection molding machines, and plastic calenders.
[0003] During the processing of polypropylene products, microorganisms can mix into the raw materials or adhere to the surface of the equipment, and then enter the final product. The presence of microorganisms can cause off-odors, discoloration, and a decline in physical properties, affecting the appearance and performance of the product. Utility Model Content
[0004] The purpose of this invention is to solve the problem that microorganisms in the existing technology can mix into raw materials or adhere to the surface of equipment and then enter the final product. The presence of microorganisms can cause the product to have odor, discoloration and decline in physical properties, affecting the appearance and performance of the product. Therefore, a sterilization mechanism for polypropylene processing equipment is proposed.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: a sterilization mechanism for a polypropylene processing equipment, comprising a conveying pipe, a sterilization component at one end of the conveying pipe, the sterilization component comprising a sterilization chamber, an ozone generator, and a mixing tank, one end of the sterilization chamber being fixedly connected to the conveying pipe, a fixing sleeve being fixedly connected to the outer circumference of the sterilization chamber, a second ultraviolet lamp tube being embedded in one side of the inner wall of the fixing sleeve, a connecting pipe being fixedly connected to the other end of the sterilization chamber, one end of the connecting pipe being fixedly connected to the mixing tank, a reinforcing plate being bolted to the top of the mixing tank, a support plate being fixedly connected to the outer circumference of the mixing tank, the top of the support plate being fixedly connected to the ozone generator, a guide pipe being fixedly connected to one end of the ozone generator, and one end of the guide pipe being inserted through the reinforcing plate.
[0006] Preferably, the second ultraviolet lamp is electrically connected to a controller, and one side of the controller is fixedly connected to the fixing sleeve.
[0007] Preferably, a motor is fixedly connected to the top of the reinforcing plate, and a stirring rod is fixedly connected to one end of the output shaft of the motor. The stirring rod is inserted through the reinforcing plate and is rotatably connected to the reinforcing plate.
[0008] Preferably, the bottom of the mixing tank is fixedly connected to a discharge pipe, the top of the discharge pipe is provided with a guide pipe II, and the bottom of the guide pipe II is inserted through the reinforcing plate.
[0009] Preferably, one end of the guide tube is fixedly connected to a processing box, the bottom of the processing box is fixedly connected to a support plate, and the top of the processing box is fixedly connected to an exhaust fan.
[0010] Preferably, a filter plate is snap-fitted to the inner wall of the treatment box, and an activated carbon adsorption layer 2 is provided on the top of the filter plate, with one side of the activated carbon adsorption layer 2 snap-fitted to the inner wall of the treatment box.
[0011] Preferably, a reinforcing frame is fixedly connected to the inner wall of the treatment box, and an ultraviolet lamp is fixedly connected to the inner wall of the reinforcing frame. A catalytic decomposition layer and an activated carbon adsorption layer are sequentially arranged above the reinforcing frame, and one side of the catalytic decomposition layer and the activated carbon adsorption layer are engaged with the inner wall of the treatment box.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0013] 1. In this utility model, the second ultraviolet lamp tube is fitted into the inner wall of the fixed sleeve, and the two ends of the first guide tube are respectively connected to the ozone generator and the mixing tank. The motor drives the stirring rod to rotate, and the ozone generated by the ozone generator is sent into the mixing tank through the first guide tube. The stirring rod stirs the polypropylene raw material and mixes the raw material with ozone. The initial sterilization of the raw material can be achieved by the irradiation of the second ultraviolet lamp tube. The ozone mixing can enhance the sterilization effect of the raw material, thereby reducing the microbial residue in the raw material and ensuring the appearance and performance of the product.
[0014] 2. In this utility model, the bottom of the exhaust fan is fixedly connected to the treatment box, and one end of the ultraviolet lamp is fixedly connected to the reinforcing frame. The waste gas in the mixing tank enters the treatment box through the guide pipe and is treated by the filter plate and the activated carbon adsorption layer. After being irradiated by the ultraviolet lamp, it passes through the catalytic decomposition layer and the activated carbon adsorption layer in sequence. The waste gas can be decomposed twice by the ultraviolet lamp and the catalytic decomposition layer, and it can be adsorbed twice by the activated carbon adsorption layer and the activated carbon adsorption layer, thereby improving the treatment effect of the waste gas and reducing the environmental impact when the waste gas is discharged. Attached Figure Description
[0015] Figure 1 A three-dimensional structural diagram of the sterilization mechanism of a polypropylene processing equipment is provided for this utility model.
[0016] Figure 2 This utility model provides a schematic diagram of the guide tube structure of the sterilization mechanism of a polypropylene processing equipment.
[0017] Figure 3 for Figure 2 A magnified schematic diagram of the structure at point A;
[0018] Figure 4This utility model provides a schematic diagram of the stirring rod structure installation of the sterilization mechanism of a polypropylene processing equipment.
[0019] Figure 5 This utility model provides a schematic diagram of the installation of the ultraviolet lamp tube structure of the sterilization mechanism of a polypropylene processing equipment.
[0020] Legend: 1. Conveying pipe; 2. Sterilization chamber; 3. Processing box; 4. Ozone generator; 5. Mixing tank; 6. Motor; 7. Exhaust fan; 8. Support plate one; 9. Discharge pipe; 10. Activated carbon adsorption layer one; 11. Catalytic decomposition layer; 12. Ultraviolet lamp one; 13. Reinforcing frame; 14. Activated carbon adsorption layer two; 15. Filter plate; 16. Fixing sleeve; 17. Controller; 18. Connecting pipe; 19. Stirring rod; 20. Reinforcing plate; 21. Ultraviolet lamp two; 22. Guide pipe one; 23. Guide pipe two. Detailed Implementation
[0021] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0022] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0023] Example 1: Refer to Figures 1-5 As shown: A sterilization mechanism for a polypropylene processing equipment includes a conveying pipe 1. A sterilization component is provided at one end of the conveying pipe 1. The sterilization component includes a sterilization chamber 2, an ozone generator 4, and a mixing tank 5. One end of the sterilization chamber 2 is fixedly connected to the conveying pipe 1. A fixing sleeve 16 is fixedly connected to the outer ring surface of the sterilization chamber 2. An ultraviolet lamp tube 21 is embedded in one side of the inner wall of the fixing sleeve 16. The other end of the sterilization chamber 2 is fixedly connected to a connecting pipe 18. One end of the connecting pipe 18 is fixedly connected to the mixing tank 5. A reinforcing plate 20 is bolted to the top of the mixing tank 5. A support plate 8 is fixedly connected to the outer ring surface of the mixing tank 5. The top of the support plate 8 is fixedly connected to the ozone generator 4. One end of the ozone generator 4 is fixedly connected to a guide pipe 22. One end of the guide pipe 22 is inserted through the reinforcing plate 20.
[0024] The second ultraviolet lamp 21 is electrically connected to the controller 17. One side of the controller 17 is fixedly connected to the fixing sleeve 16. The top of the reinforcing plate 20 is fixedly connected to the motor 6. One end of the output shaft of the motor 6 is fixedly connected to the stirring rod 19. The stirring rod 19 is inserted through the reinforcing plate 20 and is rotatably connected to the reinforcing plate 20.
[0025] Polypropylene raw material can be fed into sterilization chamber 2 via conveying pipe 1. The flow of raw material inside sterilization chamber 2 can be guided by connecting pipe 18, allowing the raw material to smoothly enter mixing tank 5. Support plate 18 can support and reinforce the bottom of ozone generator 4. Ozone generated by ozone generator 4 can be sent into mixing tank 5 via guide pipe 12 to assist in the mixing of ozone and raw material. Stirring rod 19 is driven by motor 6 to rotate. Stirring rod 19 can help raw material at different positions come into contact with ozone, thereby improving the mixing effect of raw material and ozone. The use of multiple ultraviolet lamps 21 can be controlled by controller 17. The ultraviolet lamps 21 can penetrate the transparent material of sterilization chamber 2, allowing the ultraviolet lamps 21 to irradiate the raw material and achieve sterilization treatment. Through ultraviolet irradiation and ozone dual sterilization, the sterilization effect of raw material can be guaranteed and the residue of microorganisms in raw material can be reduced.
[0026] Example 2: Figures 1-3 As shown, a discharge pipe 9 is fixedly connected to the bottom of the mixing tank 5. A guide pipe 23 is provided at the top of the discharge pipe 9. The bottom of the guide pipe 23 is inserted through the reinforcing plate 20. One end of the guide pipe 23 is fixedly connected to the processing box 3. The bottom of the processing box 3 is fixedly connected to the support plate 8. An exhaust fan 7 is fixedly connected to the top of the processing box 3. A filter plate 15 is snapped onto the inner wall of the processing box 3. An activated carbon adsorption layer 14 is provided at the top of the filter plate 15. One side of the activated carbon adsorption layer 14 is snapped onto the inner wall of the processing box 3. A reinforcing frame 13 is fixedly connected to the inner wall of the processing box 3. An ultraviolet lamp tube 12 is fixedly connected to the inner wall of the reinforcing frame 13. A catalytic decomposition layer 11 and an activated carbon adsorption layer 10 are arranged sequentially above the reinforcing frame 13. One side of both the catalytic decomposition layer 11 and the activated carbon adsorption layer 10 is snapped onto the inner wall of the processing box 3.
[0027] The polypropylene raw material inside the mixing tank 5 can be discharged through the discharge pipe 9. Air circulation between the mixing tank 5 and the treatment box 3 can be achieved through the guide pipe 23. The air flow inside the treatment box 3 can be accelerated by the exhaust fan 7, so that the gas inside the mixing tank 5 can enter the treatment box 3 more quickly. The filter plate 15 can achieve preliminary filtration of the waste gas. The activated carbon adsorption layer 14 and the activated carbon adsorption layer 10 can achieve dual adsorption of the waste gas, reducing the content of harmful substances in the waste gas. The reinforcing frame 13 can reinforce the installation of the ultraviolet lamp tube 12. The irradiation of the ultraviolet lamp tube 12 can achieve preliminary decomposition of the waste gas. The manganese dioxide inside the catalytic decomposition layer 11 can further decompose the waste gas, thereby ensuring the purification effect of the waste gas inside the treatment box 3.
[0028] The operating method and working principle of this device are as follows: First, the polypropylene raw material required for the polypropylene processing equipment is fed into the sterilization chamber 2 through the conveying pipe 1. The sterilization chamber 2 is made of transparent material. After the raw material enters the sterilization chamber 2, it is sterilized by irradiation with ultraviolet lamp tube 21. After sterilization, the raw material enters the mixing tank 5 through the connecting pipe 18. At this time, the valve on the guide pipe 22 is opened to send the ozone generated by the ozone generator 4 into the mixing tank 5. The stirring rod 19 is driven by the motor 6 to rotate and stir the raw material. After stirring, the raw material can be discharged from the discharge pipe 9 at the bottom of the mixing tank 5 and enter the polypropylene processing equipment for subsequent processing.
[0029] When it is necessary to treat the exhaust gas inside the mixing tank 5, open the valve on the guide pipe 23, and use the exhaust fan 7 to extract the excess air inside the treatment box 3, so that the exhaust gas inside the mixing tank 5 can be extracted and enter the treatment box 3 through the guide pipe 23. After being filtered by the filter plate 15, it is initially adsorbed by the activated carbon adsorption layer 14, then decomposed by the ultraviolet lamp tube 12, and then catalytically decomposed by passing through the catalytic decomposition layer 11 containing manganese dioxide. After being adsorbed by the activated carbon adsorption layer 10, it is discharged through the top of the treatment box 3.
[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. A sterilization mechanism of a polypropylene processing apparatus comprising a conveying pipe (1), characterized in that: A sterilization component is provided at one end of the delivery pipe (1). The sterilization component includes a sterilization chamber (2), an ozone generator (4), and a mixing tank (5). One end of the sterilization chamber (2) is fixedly connected to the delivery pipe (1). A fixing sleeve (16) is fixedly connected to the outer ring surface of the sterilization chamber (2). An ultraviolet lamp tube (21) is embedded in one side of the inner wall of the fixing sleeve (16). A connecting pipe (18) is fixedly connected to the other end of the sterilization chamber (2). One end of the connecting pipe (18) is fixedly connected to the mixing tank (5). A reinforcing plate (20) is bolted to the top of the mixing tank (5). A support plate (8) is fixedly connected to the outer ring surface of the mixing tank (5). The top of the support plate (8) is fixedly connected to the ozone generator (4). One end of the ozone generator (4) is fixedly connected to a guide pipe (22). One end of the guide pipe (22) is inserted through the reinforcing plate (20).
2. The sterilizing mechanism of a polypropylene processing apparatus according to claim 1, characterized by: The second ultraviolet lamp (21) is electrically connected to a controller (17), and one side of the controller (17) is fixedly connected to the fixing sleeve (16).
3. The sterilizing mechanism of a polypropylene processing apparatus according to claim 1, characterized by: A motor (6) is fixedly connected to the top of the reinforcing plate (20). A stirring rod (19) is fixedly connected to one end of the output shaft of the motor (6). The stirring rod (19) is inserted through the reinforcing plate (20) and is rotatably connected to the reinforcing plate (20).
4. The sterilizing mechanism of a polypropylene processing apparatus according to claim 1, characterized by: The bottom of the mixing tank (5) is fixedly connected to a discharge pipe (9), and a guide pipe (23) is provided at the top of the discharge pipe (9). The bottom of the guide pipe (23) is inserted through the reinforcing plate (20).
5. The sterilizing mechanism of the polypropylene processing apparatus according to claim 4, characterized by: One end of the guide tube (23) is fixedly connected to the processing box (3), the bottom of the processing box (3) is fixedly connected to the support plate (8), and the top of the processing box (3) is fixedly connected to the exhaust fan (7).
6. The sterilizing mechanism of the polypropylene processing apparatus according to claim 5, characterized by: The inner wall of the treatment box (3) is fitted with a filter plate (15), and an activated carbon adsorption layer (14) is provided on the top of the filter plate (15). One side of the activated carbon adsorption layer (14) is fitted with the inner wall of the treatment box (3).
7. The sterilizing mechanism of the polypropylene processing apparatus according to claim 6, characterized by: A reinforcing frame (13) is fixedly connected to the inner wall of the treatment box (3). An ultraviolet lamp tube (12) is fixedly connected to the inner wall of the reinforcing frame (13). A catalytic decomposition layer (11) and an activated carbon adsorption layer (10) are sequentially arranged above the reinforcing frame (13). One side of the catalytic decomposition layer (11) and the activated carbon adsorption layer (10) are engaged with the inner wall of the treatment box (3).