Efficient separation and extraction device for monascus fermentation products

Abstract

The utility model relates to the technical field of monascus fermentation product separation, and discloses an efficient monascus fermentation product separation and extraction device which comprises a working table, a separation box is fixedly connected to the working table, and a filter box is fixedly connected to the working table; the bottom of the separation box is fixedly connected with a motor, the output end of the motor penetrates through the bottom of the separation box and is fixedly connected with a rotating rod, and the top of the rotating rod is fixedly connected with a separation net cylinder; the top of the workbench is fixedly connected with a supporting frame. According to the efficient separation and extraction device for the monascus fermentation products, the separation mesh cylinder is driven to rotate through the rotating rod, and the limiting ring is fixed to the inner wall of the separation box through the supporting rod, so that stable rotation of the separation mesh cylinder is guaranteed, eccentric vibration is avoided, solid-liquid separation is rapidly achieved under the action of centrifugal force, traditional static precipitation or multiple centrifugation is replaced, and the separation rate is greatly increased; the telescopic assembly can adapt to fermentation liquid with different viscosities, the solid-phase compaction effect is enhanced, and liquid residues are reduced.

Description

Technical Field

[0001] This utility model relates to the field of red yeast rice fermentation product separation technology, specifically a high-efficiency separation and extraction device for red yeast rice fermentation products. Background Technology

[0002] Red yeast rice fermentation products mainly include red yeast pigment and red yeast rice. Red yeast pigment is a natural food coloring produced by fermentation of filamentous fungi of the Monascus genus. Its commercial name is Red Yeast Rice. It is made primarily from rice and soybeans through liquid fermentation culture, extraction, concentration, and refining by Monascus purpureus. Red yeast pigment possesses natural red pigment properties and is widely used in the food industry. Red yeast rice is a product produced by fermenting rice with Monascus purpureus. Besides being used as a food additive, red yeast rice also possesses various biological activities. Modern research shows that red yeast rice has antioxidant, lipid-lowering, blood sugar-lowering, and anti-Alzheimer's disease effects. It can regulate lipid and glucose metabolism, and inhibit oxidative stress and inflammatory responses.

[0003] Solid-liquid separation of red yeast rice fermentation products usually employs traditional processes such as centrifugation, plate and frame filtration, or vacuum filtration. Traditional single centrifugation or filtration methods have low separation efficiency and cannot meet the solid-liquid separation requirements of high-viscosity fermentation broth. Therefore, there is an urgent need for a high-efficiency separation and extraction device for red yeast rice fermentation products. Utility Model Content

[0004] The purpose of this invention is to provide a highly efficient separation and extraction device for red yeast rice fermentation products, so as to solve the problems mentioned in the background art.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a high-efficiency separation and extraction device for red yeast rice fermentation products, including a workbench, a separation box fixedly connected to the workbench, and a filter box fixedly connected to the workbench;

[0006] A motor is fixedly connected to the bottom of the separation box, and a rotating rod is fixedly connected to the output end of the motor through the bottom of the separation box. A separation mesh cylinder is fixedly connected to the top of the rotating rod.

[0007] A support frame is fixedly connected to the top of the workbench, an electric push rod is fixedly connected to the bottom of the support frame, a sealing cover is fixedly connected to the bottom of the electric push rod, two through holes are opened on the sealing cover, a telescopic component is fixedly connected to each through hole, and the bottom of the two telescopic components is fixedly connected to the same pressure plate.

[0008] Preferably, a limiting ring is rotatably connected to the outer side of the separating mesh cylinder, and multiple support rods are arranged in a ring array on the outer side of the limiting ring, each of the support rods being fixedly connected to the inner wall of the separating box.

[0009] Preferably, the telescopic assembly includes a telescopic cylinder, an inner rod is slidably disposed inside the telescopic cylinder, a spring is fixedly connected to the top of the inner rod, and the top of the spring is fixedly connected to the inner top wall of the telescopic cylinder.

[0010] Preferably, a suction pump is fixedly connected to the top of the workbench, the input end of the suction pump is fixedly connected to a suction pipe, and the output end of the suction pump is fixedly connected to a discharge pipe.

[0011] Preferably, one end of the straw is fixedly connected to the side bottom wall of the separation box, and one end of the drain pipe is fixedly connected to the top wall of the filter box.

[0012] Preferably, the filter box has two slots on its front side, each slot is into which a filter plate is inserted, each filter plate is fixedly connected to a filter membrane, and each filter plate has a slot on its front side.

[0013] Preferably, a threaded cylinder is fixedly connected to the front of the filter box, a lead screw is threadedly connected to the inner thread of the threaded cylinder, a U-shaped frame that can be inserted into two slots is sleeved on the surface of the lead screw, a limiting plate for limiting the U-shaped frame is fixedly connected to the surface of the lead screw, and a handle is fixedly connected to the front of the lead screw.

[0014] Compared with the prior art, the beneficial effects achieved by this utility model are:

[0015] First, this utility model, by starting the motor, drives the rotating rod to rotate, causing the filter screen cylinder to rotate, and centrifugally separates the red yeast rice, achieving the initial separation of the red yeast rice fermentation products. The rotating rod drives the separation screen cylinder to rotate, and the limiting ring is fixed to the inner wall of the separation box by the support rod, which ensures the stable rotation of the separation screen cylinder and avoids eccentric vibration. Under the action of centrifugal force, solid-liquid separation is quickly achieved, replacing the traditional static sedimentation or multiple centrifugations, and greatly improving the separation rate. Furthermore, the telescopic component can adapt to fermentation liquids of different viscosities, enhance the solid phase compaction effect, and reduce liquid residue.

[0016] Secondly, in this utility model, by starting the suction pump, the separated liquid is drawn out through the suction pipe and discharged into the filter box through the drain pipe. The fermentation liquid undergoes secondary filtration through the filter membranes on the two filter plates inserted into the slot on the front of the filter box to improve the purity of the product. The processed fermentation liquid can be discharged through the drain pipe at the bottom of the filter box. By turning the handle, the screw rotates in the threaded cylinder, causing the limiting plate to squeeze the U-shaped frame to fix the filter plates. At the same time, rotating in the opposite direction can release the fixation of the two filter plates, which is convenient for replacement and cleaning. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0018] Figure 2This is a cross-sectional view of the front of the separation box of this utility model and a three-dimensional structural diagram;

[0019] Figure 3 This is a cross-sectional view and front view of the separation box of this utility model;

[0020] Figure 4 This is a cross-sectional view and structural diagram of the filter box of this utility model from the right side.

[0021] The components include: 1. Workbench; 2. Separation box; 3. Filter box; 4. Motor; 5. Rotating rod; 6. Separation screen cylinder; 7. Support frame; 8. Electric push rod; 9. Sealing cover; 10. Pressure plate; 11. Limiting ring; 12. Telescopic cylinder; 13. Inner rod; 14. Spring; 15. Suction pump; 16. Suction pipe; 17. Pipeline; 18. Filter plate; 19. Filter membrane; 20. Threaded cylinder; 21. Lead screw; 22. U-shaped frame. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] This utility model provides the following technical solution:

[0024] Example 1

[0025] Please see Figure 1 , Figure 2 and Figure 3 A high-efficiency separation and extraction device for red yeast rice fermentation products includes a workbench 1, a separation box 2 fixedly connected to the workbench 1, and a filter box 3 fixedly connected to the workbench 1.

[0026] A motor 4 is fixedly connected to the bottom of the separation box 2. The output end of the motor 4 passes through the bottom of the separation box 2 and is fixedly connected to a rotating rod 5. A separation net cylinder 6 is fixedly connected to the top of the rotating rod 5.

[0027] The top of the workbench 1 is fixedly connected to a support frame 7, the bottom of the support frame 7 is fixedly connected to an electric push rod 8, the bottom of the electric push rod 8 is fixedly connected to a sealing cover 9, the sealing cover 9 has two through holes, each through hole is fixedly connected to a telescopic component, and the bottom of the two telescopic components is fixedly connected to the same pressure plate 10.

[0028] A limiting ring 11 is rotatably connected to the outer side of the separating net cylinder 6. Multiple support rods are arranged in a ring array on the outer side of the limiting ring 11, and each support rod is fixedly connected to the inner wall of the separating box 2.

[0029] The telescopic assembly includes a telescopic cylinder 12, an inner rod 13 is slidably disposed inside the telescopic cylinder 12, and a spring 14 is fixedly connected to the top of the inner rod 13. The top of the spring 14 is fixedly connected to the inner top wall of the telescopic cylinder 12.

[0030] Using the above technical solution, when performing solid-liquid separation on fermented red yeast rice, the fermented red yeast rice is poured into the separation mesh cylinder 6. An electric push rod 8 pushes the sealing cap 9 downwards, causing it to cover the separation chamber 2. When the electric push rod 8 pushes downwards, the pressure plate 10 at the bottom of the telescopic assembly extends into the separation mesh cylinder 6 to squeeze the red yeast rice product. The telescopic assembly consists of a sleeve, a spring 14, and an inner rod 13. Under the action of the spring 14, it can squeeze the red yeast rice. The outer surface of the pressure plate 10 is fitted with the inner wall of the filter mesh cylinder. Then, the motor is started... 4. The motor 4 drives the rotating rod 5 to rotate, causing the filter screen cylinder to rotate and perform centrifugal separation of the red yeast rice, achieving the initial separation of the red yeast rice fermentation products. The rotating rod 5 drives the separation screen cylinder 6 to rotate, while the limiting ring 11 is fixed to the inner wall of the separation box 2 by the support rod, which ensures the stable rotation of the separation screen cylinder 6 and avoids eccentric vibration. Under the action of centrifugal force, solid-liquid separation is quickly achieved, replacing the traditional static sedimentation or multiple centrifugations, greatly improving the separation rate. The telescopic component can adapt to fermentation liquids of different viscosities, enhance the solid phase compaction effect, and reduce liquid residue.

[0031] Example 2

[0032] Please see Figure 1 , Figure 2 , Figure 3 and Figure 4 Furthermore, based on Embodiment 1, the following is obtained: a suction pump 15 is fixedly connected to the top of the workbench 1, a suction pipe 16 is fixedly connected to the input end of the suction pump 15, and a drain pipe 17 is fixedly connected to the output end of the suction pump 15.

[0033] One end of the straw 16 is fixedly connected to the side bottom wall of the separation box 2, and one end of the drain pipe 17 is fixedly connected to the top wall of the filter box 3.

[0034] The front of the filter box 3 has two slots, each slot is into which a filter plate 18 is inserted, and each filter plate 18 is fixedly connected to a filter membrane 19. Each filter plate 18 has a slot on its front.

[0035] A threaded cylinder 20 is fixedly connected to the front of the filter box 3. A screw rod 21 is connected to the internal thread of the threaded cylinder 20. A U-shaped frame 22 that can be inserted into two slots is sleeved on the surface of the screw rod 21. A limiting plate of the limiting U-shaped frame 22 is fixedly connected to the surface of the screw rod 21. A handle is fixedly connected to the front of the screw rod 21.

[0036] Through the above technical solution, by starting the suction pump 15, the separated liquid is drawn out through the suction pipe 16 and discharged into the filter box 3 through the drain pipe 17. The fermentation liquid is subjected to secondary filtration treatment by the filter membrane 19 on the two filter plates 18 inserted in the slot on the front of the filter box 3 to improve the purity of the product. The treated fermentation liquid can be discharged through the drain pipe at the bottom of the filter box 3. By turning the handle, the screw 21 rotates in the threaded cylinder 20, which causes the limiting plate to squeeze the U-shaped frame 22 to fix the filter plates 18. At the same time, rotating in the opposite direction can release the fixation of the two filter plates 18, which is convenient for replacement and cleaning.

[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations may be made to these embodiments without departing from the principles and spirit, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency separation and extraction device for Monascus fermentation products, comprising a workbench (1), characterized in that: A separation box (2) is fixedly connected to the workbench (1), and a filter box (3) is fixedly connected to the workbench (1); A motor (4) is fixedly connected to the bottom of the separation box (2), and a rotating rod (5) is fixedly connected to the output end of the motor (4) through the bottom of the separation box (2). A separation net cylinder (6) is fixedly connected to the top of the rotating rod (5). The top of the workbench (1) is fixedly connected to a support frame (7), the bottom of the support frame (7) is fixedly connected to an electric push rod (8), the bottom of the electric push rod (8) is fixedly connected to a sealing cover (9), the sealing cover (9) has two through holes, each of the through holes is fixedly connected to a telescopic component, and the bottom of the two telescopic components is fixedly connected to the same pressure plate (10).

2. The high-efficiency separation and extraction device for red yeast rice fermentation products according to claim 1, characterized in that: The outer side of the separation net cylinder (6) is rotatably connected to a limiting ring (11). The outer side of the limiting ring (11) is provided with multiple support rods in a ring array, and each support rod is fixedly connected to the inner wall of the separation box (2).

3. The device for efficient separation and extraction of Monascus fermentation product according to claim 1, characterized in that: The telescopic assembly includes a telescopic cylinder (12), an inner rod (13) is slidably disposed inside the telescopic cylinder (12), and a spring (14) is fixedly connected to the top of the inner rod (13), with the top of the spring (14) fixedly connected to the inner top wall of the telescopic cylinder (12).

4. The device for efficient separation and extraction of Monascus fermentation product according to claim 1, characterized in that: A suction pump (15) is fixedly connected to the top of the workbench (1), and a suction pipe (16) is fixedly connected to the input end of the suction pump (15), and a drain pipe (17) is fixedly connected to the output end of the suction pump (15).

5. The high-efficiency separation and extraction device for red yeast rice fermentation products according to claim 4, characterized in that: One end of the suction tube (16) is fixedly connected to the side bottom wall of the separation box (2), and one end of the drain pipe (17) is fixedly connected to the top wall of the filter box (3).

6. The device for efficient separation and extraction of Monascus fermentation product according to claim 1, characterized in that: The filter box (3) has two slots on its front side, each slot is fitted with a filter plate (18), and each filter plate (18) is fixedly connected with a filter membrane (19). Each filter plate (18) has a slot on its front side.

7. The device for efficient separation and extraction of Monascus fermentation product according to claim 6, characterized in that: The front of the filter box (3) is fixedly connected to a threaded cylinder (20), and a screw rod (21) is threadedly connected inside the threaded cylinder (20). The surface of the screw rod (21) is fitted with a U-shaped frame (22) that can be inserted into two slots. The surface of the screw rod (21) is fixedly connected to a limiting plate of the limiting U-shaped frame (22), and a handle is fixedly connected to the front of the screw rod (21).

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