Normal-temperature condensation and evaporation reactor for acid solution treatment

By introducing cooling, stirring, and discharging mechanisms into a ambient temperature condensation-evaporation reactor for acidic solution treatment, the problem of temperature control was solved, enabling low-temperature evaporation and efficient recovery, thereby improving the efficiency of acidic solution treatment and the activity of raw materials.

CN224127278UActive Publication Date: 2026-04-17WUXI LANGPAN ENVIRONMENTAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
WUXI LANGPAN ENVIRONMENTAL TECH CO LTD
Filing Date
2025-04-30
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing ambient temperature condensation-evaporation reactors for acid solution treatment are difficult to control effectively, leading to excessive acid volatilization at high temperatures, damaging sensitive substances and reducing recovery efficiency.

Method used

A room-temperature condensation-evaporation reactor was designed, which includes a cooling mechanism, a stirring mechanism, and a discharge mechanism. The reactor achieves low-temperature evaporation and efficient recovery by means of cooling pipes, stirring blades driven by servo motors and scraping the wall with scrapers, and vacuum control by a vacuum pump.

Benefits of technology

This technology enables effective control of reactor temperature at room temperature, reduces acid volatilization, improves recovery efficiency, maintains raw material activity, and enhances the processing efficiency of the crystallization reaction chamber.

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Abstract

The utility model discloses a normal temperature condensation and evaporation reactor for acid solution treatment, which comprises a support, a condensation chamber mounted at the top end of the support, a control box mounted at the bottom end of the support, a cooling mechanism mounted inside the condensation chamber, a connecting pipe mounted inside the condensation chamber, and a cooling pipe mounted at the top end of the connecting pipe. A water inlet pipe is mounted on one side of the top of the cooling pipe. According to the utility model, the cooling pipe and the normal-temperature condensation evaporation reactor are arranged in the condensation chamber to recover the volatile acids, so that the problems are effectively solved, the normal-temperature condensation evaporation reactor treats the volatile acids, the evaporation temperature of the system is relatively low under a certain vacuum degree, the problem of acid volatilization in a normal-temperature environment is basically solved, and the problem of acid volatilization in a high-temperature environment is effectively solved; and due to the normal temperature, the activity of the materials in the raw materials can be better maintained, so that the purpose of conveniently controlling the temperature of the normal-temperature condensation and evaporation reactor for treating the acid solution is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of acid solution treatment technology, and in particular to a room temperature condensation and evaporation reactor for acid solution treatment. Background Technology

[0002] Acidic solutions are solutions in which the concentration of hydrogen ions is greater than that of hydroxide ions, and the pH value is less than 7. Ambient temperature condensation-evaporation reactors for acidic solution treatment are chemical equipment used to treat acidic solutions. They combine evaporation and condensation technologies and can separate, concentrate, or recover solutes in acidic solutions under ambient temperature conditions. They can also treat volatile acidic gases and can be used to treat acidic wastewater, recover valuable solutes such as sulfuric acid and hydrochloric acid, or concentrate acidic solutions.

[0003] Currently, ambient temperature condensation and evaporation reactors for acidic solution treatment can basically meet people's needs. However, the temperature of conventional concentrated and dilute acid recovery reactors is too high, which leads to excessive acid evaporation and can easily damage temperature-sensitive useful substances in the original solution. Utility Model Content

[0004] The purpose of this invention is to provide a room temperature condensation-evaporation reactor for acidic solution treatment, in order to solve the problem that existing room temperature condensation-evaporation reactors for acidic solution treatment are difficult to control the reactor temperature.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a room temperature condensation and evaporation reactor for acidic solution treatment, including a support frame;

[0006] A condensation chamber is installed at the top of the support, a control box is installed at the bottom of the support, and a crystallization reaction chamber is installed on one side of the support.

[0007] Both sides of the bottom of the crystallization reaction chamber are equipped with support legs, a heater is installed at the bottom of the crystallization reaction chamber, an evaporator is installed at the top of the crystallization reaction chamber, and a vacuum pump is installed on one side of the top of the crystallization reaction chamber.

[0008] The condensation chamber is equipped with a cooling mechanism, which includes a connecting pipe installed inside the condensation chamber, a cooling pipe installed at the top of the connecting pipe, and a water inlet pipe installed on one side of the top of the cooling pipe.

[0009] In use, the solution is first cooled inside the condensation chamber, and then enters the crystallization reaction chamber for reaction. The reacted solution can be discharged through the outlet. The ambient temperature condensation evaporation reactor effectively solves these problems in recovering volatile acids. The system operates under a certain vacuum, resulting in a lower evaporation temperature, essentially solving the problem of acid volatilization at room temperature and effectively addressing the issue of acid volatilization under high-temperature environments. Recovery efficiency is greatly improved, and because it operates at room temperature, the activity of the raw materials is better preserved.

[0010] Furthermore, a stirring mechanism is installed inside the crystallization reaction chamber, and the stirring mechanism includes a servo motor installed on one side of the crystallization reaction chamber, a stirring shaft installed on one side of the servo motor, and stirring blades installed on the outer side of the stirring shaft. The stirring blades can stir the interior of the crystallization reaction chamber.

[0011] Furthermore, a scraper is provided on the outer side of the stirring blade. The scraper is symmetrically distributed about the central axis of the stirring shaft. The scraper can scrape the inner wall of the crystallization reaction chamber.

[0012] Furthermore, a discharge mechanism is installed at the bottom of one side of the crystallization reaction chamber. The discharge mechanism includes a first flange installed at the bottom of one side of the crystallization reaction chamber, and a second flange installed on one side of the first flange. A fixing screw is installed on one side of the first flange, and a nut is installed on one side of the fixing screw. A pump body is installed on one side of the second flange, and a discharge port is installed at the bottom of the pump body. The device can discharge materials through the discharge mechanism.

[0013] Furthermore, the outer side wall of the fixing screw is uniformly provided with external threads, and the inner side wall of the nut is uniformly provided with internal threads that cooperate with the external threads. The fixing screw and the nut are threadedly connected, and the first flange and the second flange can be fixed by the fixing screw.

[0014] Furthermore, a locking block is provided on one side of the first flange, and a locking groove is provided on one side of the second flange. The first flange and the second flange form a locking structure, which facilitates disassembly.

[0015] Furthermore, the nuts are arranged in a ring shape and at equal intervals on one side of the second flange. The nuts and fixing screws work together to fix the first flange and the second flange.

[0016] The advantages of the ambient temperature condensation and evaporation reactor for acid solution treatment provided by this utility model are: the reactor temperature can be adjusted and cooled by a cooling mechanism; the crystallization reaction chamber can be stirred by a stirring mechanism to improve the processing reaction effect; and the material can be discharged by a discharge mechanism.

[0017] By installing cooling pipes inside the condensation chamber, the ambient temperature condensation evaporation reactor effectively solves these problems in recovering volatile acids. The ambient temperature condensation evaporation reactor processes volatile acids, and the system operates under a certain vacuum, resulting in a lower evaporation temperature, which basically solves the problem of acid volatilization under high temperature conditions. The recovery efficiency is greatly improved. Because it is at ambient temperature, the activity of the raw materials can be better maintained, thereby achieving the purpose of easy temperature control of the reactor for acid solution treatment.

[0018] By installing a servo motor on one side of the crystallization reaction chamber, the servo motor drives the stirring shaft to rotate, which in turn drives the stirring blades to rotate. The rotation of the stirring blades stirs the inside of the crystallization reaction chamber, improving the reaction effect. The rotation of the stirring blades also drives the scraper to rotate, which scrapes the inner wall of the crystallization reaction chamber to prevent crystals from adhering to the inner wall. This achieves the goal of improving the processing efficiency of the crystallization reaction chamber in an ambient temperature condensation evaporation reactor for acidic solution treatment. Attached Figure Description

[0019] Figure 1 This is a frontal cross-sectional view of the present invention.

[0020] Figure 2 This is a partial cross-sectional view of the cooling mechanism of this utility model.

[0021] Figure 3 For the present utility model Figure 1 Enlarged cross-sectional view of point A in the middle section;

[0022] Figure 4 This is a three-dimensional structural diagram of the discharge mechanism of this utility model;

[0023] Figure 5 This is a partial cross-sectional view of the stirring mechanism of this utility model.

[0024] The following are the annotations in the diagram: 1. Condensation chamber; 2. Support frame; 3. Control box; 4. Crystallization reaction chamber; 5. Support leg; 6. Heater; 7. Discharge mechanism; 701. First flange; 702. Second flange; 703. Fixing screw; 704. Nut; 705. Pump body; 706. Discharge port; 8. Stirring mechanism; 801. Servo motor; 802. Stirring shaft; 803. Stirring blade; 804. Scraper; 9. Evaporator; 10. Vacuum pump; 11. Cooling mechanism; 1101. Cooling pipe; 1102. Water inlet pipe; 1103. Connecting pipe. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] Please see Figures 1-5 One embodiment of this utility model is a room temperature condensation evaporation reactor for acidic solution treatment, including a support frame 2.

[0027] A condensation chamber 1 is installed at the top of the support 2, a control box 3 is installed at the bottom of the support 2, and a crystallization reaction chamber 4 is installed on one side of the support 2. A stirring mechanism 8 is installed inside the crystallization reaction chamber 4, and a servo motor 801 is installed on one side of the stirring mechanism 8, a stirring shaft 802 is installed on one side of the servo motor 801, and a stirring blade 803 is installed on the outside of the stirring shaft 802. A scraper 804 is provided on the outside of the stirring blade 803, and the scraper 804 is symmetrically distributed about the central axis of the stirring shaft 802.

[0028] See attached document Figure 1 and attached Figure 5 As shown, the servo motor 801 drives the stirring shaft 802 to rotate, which in turn drives the stirring blade 803 to rotate. The rotation of the stirring blade 803 stirs the inside of the crystallization reaction chamber 4, making the reaction inside the crystallization reaction chamber 4 more effective. The rotation of the stirring blade 803 also drives the scraper 804 to rotate, which scrapes the inner wall of the crystallization reaction chamber 4 to prevent crystals from adhering to the inner wall of the crystallization reaction chamber 4.

[0029] A discharge mechanism 7 is installed at the bottom of one side of the crystallization reaction chamber 4. The discharge mechanism 7 includes a first flange 701 installed at the bottom of one side of the crystallization reaction chamber 4, a locking block provided on one side of the first flange 701, and a locking groove provided on one side of the second flange 702. The first flange 701 and the second flange 702 form a locking structure.

[0030] A second flange 702 is installed on one side of the first flange 701, and a fixing screw 703 is installed on one side of the first flange 701. External threads are evenly provided on the outer side wall of the fixing screw 703, and internal threads that cooperate with the external threads are evenly provided on the inner side wall of the nut 704. The fixing screw 703 and the nut 704 are threadedly connected.

[0031] Nuts 704 are installed on one side of the fixing screw 703. The nuts 704 are distributed in a ring and are arranged at equal intervals on one side of the second flange 702.

[0032] A pump body 705 is installed on one side of the second flange 702, and a discharge port 706 is installed at the bottom of the pump body 705.

[0033] See attached document Figure 1-2 and attached Figure 4 As shown, the solution can be cooled inside the condensing chamber 1 first, and then enter the crystallization reaction chamber 4 for reaction. The solution after reaction can be discharged through the outlet 706. The pump body 705 will suck out the solution after processing, and then discharge the solution through the outlet 706. The first flange 701 and the second flange 702 cooperate with each other, and the fixing screw 703 and nut 704 form a threaded connection. The fixing screw 703 and nut 704 can fix the flanges together. The pump body 705 can be fixed and disassembled through the flanges.

[0034] Support legs 5 are installed on both sides of the bottom of the crystallization reaction chamber 4. A heater 6 is installed at the bottom of the crystallization reaction chamber 4. An evaporator 9 is installed at the top of the crystallization reaction chamber 4. A vacuum pump 10 is installed on one side of the top of the crystallization reaction chamber 4.

[0035] The cooling mechanism 11 is installed inside the condensing chamber 1. The cooling mechanism 11 includes a connecting pipe 1103 installed inside the condensing chamber 1. A cooling pipe 1101 is installed at the top end of the connecting pipe 1103. A water inlet pipe 1102 is installed on one side of the top end of the cooling pipe 1101.

[0036] See attached document Figure 1-2 As shown, water can be introduced into the cooling pipe 1101 through the water inlet pipe 1102. The cooling water can circulate inside the cooling pipe 1101 and the connecting pipe 1103. The cooling pipe 1101 can cool the solution inside the condensation chamber 1. The ambient temperature condensation evaporation reactor effectively solves these problems by recovering these volatile acids. The ambient temperature condensation evaporation reactor processes volatile acids. Under a certain vacuum degree, the vacuum pump 10 can evacuate the crystallization reaction chamber 4. The evaporation temperature is low, which basically solves the problem of acid volatilization under ambient temperature. The problem of acid volatilization under high temperature environment is effectively solved, and the recovery efficiency is greatly improved. Since it is at ambient temperature, the activity of the materials in the raw materials can be better maintained.

[0037] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A ambient temperature condensation-evaporation reactor for treating acidic solutions, comprising a support frame (2); Its features are: A condensation chamber (1) is installed at the top of the support (2), a control box (3) is installed at the bottom of the support (2), and a crystallization reaction chamber (4) is installed on one side of the support (2). Both sides of the bottom of the crystallization reaction chamber (4) are equipped with support legs (5), a heater (6) is installed at the bottom of the crystallization reaction chamber (4), an evaporator (9) is installed at the top of the crystallization reaction chamber (4), and a vacuum pump (10) is installed on one side of the top of the crystallization reaction chamber (4). The cooling mechanism (11) is installed inside the condensing chamber (1), and the cooling mechanism (11) includes a connecting pipe (1103) installed inside the condensing chamber (1). A cooling pipe (1101) is installed at the top of the connecting pipe (1103), and a water inlet pipe (1102) is installed on one side of the top of the cooling pipe (1101).

2. The normal temperature condensation evaporation reactor for treating an acid solution according to claim 1, characterized in that: The crystallization reaction chamber (4) is equipped with a stirring mechanism (8), and the stirring mechanism (8) includes a servo motor (801) installed on one side of the crystallization reaction chamber (4), a stirring shaft (802) installed on one side of the servo motor (801), and a stirring blade (803) installed on the outside of the stirring shaft (802).

3. The normal temperature condensation evaporation reactor for treating an acid solution according to claim 2, characterized in that: A scraper (804) is provided on the outer side of the stirring blade (803), and the scraper (804) is symmetrically distributed about the central axis of the stirring shaft (802).

4. The normal temperature condensation evaporator reactor for acid solution treatment according to claim 1, characterized in that: A discharge mechanism (7) is installed at the bottom of one side of the crystallization reaction chamber (4). The discharge mechanism (7) includes a first flange (701) installed at the bottom of one side of the crystallization reaction chamber (4), and a second flange (702) installed on one side of the first flange (701). A fixing screw (703) is installed on one side of the first flange (701), and a nut (704) is installed on one side of the fixing screw (703). A pump body (705) is installed on one side of the second flange (702), and a discharge port (706) is installed at the bottom of the pump body (705).

5. The normal temperature condensation evaporator reactor for acid solution treatment according to claim 4, characterized in that: The fixing screw (703) has external threads evenly distributed on its outer side wall, and the nut (704) has internal threads evenly distributed on its inner side wall that cooperate with the external threads. The fixing screw (703) and the nut (704) are connected by threads.

6. The normal temperature condensation evaporator reactor for acid solution treatment according to claim 4, characterized in that: The first flange (701) has a locking block on one side, and the second flange (702) has a locking groove on one side. The first flange (701) and the second flange (702) form a locking structure.

7. The normal temperature condensation evaporator reactor for acid solution treatment according to claim 4, characterized in that: The nuts (704) are arranged in a ring shape, and the nuts (704) are arranged at equal intervals on one side of the second flange (702).