Ceramic tile blank waste recovery device

By spraying water mist to reduce dust and setting up a screening device during the ceramic tile crushing process, the problems of dust pollution and screening during the ceramic tile crushing process are solved, and the processing efficiency and effect are improved.

CN224127359UActive Publication Date: 2026-04-17QIANWEI XINGHUI CERAMICS CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
QIANWEI XINGHUI CERAMICS CO LTD
Filing Date
2025-04-02
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

In existing technologies, the crushing process of ceramic tiles generates smoke and dust that pollutes the environment and is not easy to screen, affecting the subsequent use effect.

Method used

When the crushing drum crushes ceramic tiles, water mist is sprayed through atomizing nozzles to reduce dust, and a screen frame is installed inside the chamber to screen the material. Combined with the drive component, the screen frame swings up and down, which facilitates material screening and collection.

Benefits of technology

It reduces dust diffusion, improves material screening efficiency and performance, and facilitates subsequent processing.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN224127359U_ABST
    Figure CN224127359U_ABST
Patent Text Reader

Abstract

The utility model discloses a ceramic tile blank waste recovery device, and belongs to the technical field of ceramic tile production. A ceramic tile blank waste recovery device comprises a box body, a crushing box is fixedly arranged at the top of the box body, two crushing rollers used for crushing ceramic tiles are rotationally arranged in the crushing box, the ceramic tile blank waste recovery device further comprises a water tank fixedly arranged at the bottom of the box body, and a top cover is arranged at the top of the crushing box. An atomizing nozzle is fixedly arranged at the bottom of the top cover and communicates with the interior of the water tank through a water pump, and a screen frame is arranged in the box body and located below the crushing roller; according to the ceramic tile crushing device, when the crushing roller crushes ceramic tiles, the atomizing nozzle can spray water mist in the crushing box, the dust falling effect is achieved, dust diffusion is reduced, the screen frame is arranged in the box body, crushed materials can be screened, follow-up use is facilitated, and the use effect is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of ceramic tile production technology, and in particular to a ceramic tile blank waste recycling device. Background Technology

[0002] Ceramic tiles are a type of roofing material, generally rectangular in shape, with a smooth and flat surface. They come in various colors and are an ideal roofing material for modern buildings.

[0003] During the production process of ceramic tiles, it is inevitable that some unqualified ceramic tile blanks will appear. In order to save costs, it is necessary to recycle these unqualified ceramic tile blanks.

[0004] A search revealed a Chinese patent publication number CN215694691U, which discloses a ceramic tile blank waste recycling device. The device includes a crushing device body. A fixing groove is formed on the rear surface of the crushing device body near one edge. A first motor is fixed inside the fixing groove. A first gear is fixed to the output end of the first motor. Crushing rollers are rotatably connected between the front and rear inner walls of the crushing device body through bearings. One end of each crushing roller extends through to the outer surface of the crushing device body. One end of one crushing roller is fixed with a driving wheel, and one end of the other crushing roller is fixed with a driven wheel.

[0005] This invention incorporates grinding blocks inside the crushing device, allowing substandard ceramic tile blanks to be crushed and ground directly. After grinding, the blanks flow into a mixing tank for mixing and shaping, thus achieving integrated recycling and processing of the entire substandard ceramic tile blank and accelerating the processing speed.

[0006] However, the above-mentioned patent has the following shortcomings in actual use: during the crushing process of ceramic tiles, smoke and dust are generated, which not only pollutes the environment but also increases the workload of subsequent cleaning. Moreover, during crushing, it is inconvenient to screen the crushed ceramic tiles, which affects the subsequent use effect. Utility Model Content

[0007] The purpose of this invention is to solve the problem of inconvenience in dust reduction and screening in the existing technology, and to propose a ceramic tile blank waste recycling device.

[0008] To achieve the above objectives, the present invention adopts the following technical solution:

[0009] A ceramic tile blank waste recycling device includes a box body, a crushing box fixedly installed on the top of the box body, two crushing rollers for crushing ceramic tiles rotatably installed inside the crushing box body, a water tank fixedly installed at the bottom of the box body, a top cover installed on the top of the crushing box body, an atomizing nozzle fixedly installed at the bottom of the top cover body, the atomizing nozzle being connected to the water tank through a water pump, and a screen frame installed inside the box body, the screen frame being located below the crushing rollers.

[0010] Preferably, the box body is provided with a discharge port, one end of the screen frame extends out of the box body through the discharge port, and rotating rods are fixedly provided on both sides of the inner wall of the discharge port. The two sides of the screen frame are rotatably connected to the rotating rods, and a driving part for driving the screen frame to rotate is provided inside the box body.

[0011] Furthermore, the drive unit includes a rotating shaft rotatably mounted on the housing, the water pump output end is connected to the atomizing nozzle via a water pipe, a rotating seat is fixedly mounted on the water pipe, a vortex blade is fixedly mounted at one end of the rotating shaft extending into the rotating seat, a connecting rod is fixedly mounted at the other end of the rotating shaft, a rope is fixedly mounted at the other end of the screen frame, and the end of the rope away from the screen frame is rotatably connected to the connecting rod.

[0012] Furthermore, a smooth rod is rotatably mounted on the connecting rod, and the end of the rope away from the screen frame is fixedly connected to the smooth rod.

[0013] Preferably, a feed bin is fixedly provided on the side wall of the crushing box, and the output end of the feed bin extends between the two crushing drums.

[0014] Preferably, the side wall of the box is provided with a material picking window, and a collection box is slidably disposed in the material picking window. The collection box is located below the screen frame, and a handle is fixedly provided at one end of the collection box that extends out of the material picking window.

[0015] Compared with the prior art, this utility model provides a ceramic tile blank waste recycling device, which has the following beneficial effects:

[0016] 1. This ceramic tile blank waste recycling device uses an atomizing nozzle to spray water mist inside the crushing chamber when the ceramic tile is crushed by the crushing drum, which achieves the effect of dust reduction and reduces the spread of dust. In addition, a screen frame is set inside the chamber to screen the crushed material, which is convenient for subsequent use and improves the use effect.

[0017] 2. This ceramic tile blank waste recycling device has a collection box that slides on the box body to facilitate the collection of screened materials, making them easier to use later and improving the efficiency of use.

[0018] The parts of this device not mentioned herein are the same as or can be implemented using existing technologies. This utility model achieves dust reduction by spraying water mist from the atomizing nozzle inside the crushing chamber when the ceramic tile is crushed by the crushing drum, thereby reducing the spread of dust. In addition, a sieve frame is installed inside the chamber to screen the crushed material, which facilitates subsequent use and improves the effect of use. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the structure of a ceramic tile blank waste recycling device proposed in this utility model. Figure 1 ;

[0020] Figure 2 This is a schematic diagram of the structure of a ceramic tile blank waste recycling device proposed in this utility model. Figure 2 ;

[0021] Figure 3 This is a cross-sectional view of a ceramic tile blank waste recycling device proposed in this utility model;

[0022] Figure 4 This utility model proposes a ceramic tile blank waste recycling device. Figure 3 Enlarged view of section A.

[0023] In the diagram: 1. Box body; 101. Crushing box; 102. Crushing drum; 103. Feed hopper; 104. Discharge port; 105. Material handling window; 2. Water tank; 3. Water pump; 301. Water pipe; 302. Rotating seat; 4. Screen frame; 5. Collection box; 6. Rotating shaft; 601. Vortex blades; 602. Connecting rod; 603. Rope; 7. Top cover; 701. Atomizing nozzle. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0025] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0026] Example:

[0027] Reference Figures 1-4A ceramic tile blank waste recycling device includes a housing 1, a crushing box 101 fixedly mounted on the top of the housing 1, two crushing rollers 102 for crushing ceramic tiles rotatably mounted inside the crushing box 101, the crushing rollers 102 being driven by a motor, a water tank 2 fixedly mounted on the bottom of the housing 1, a pipe fixedly mounted on the water tank 2, a valve fixedly mounted on the pipe for adding water to the water tank 2, an observation window fixedly mounted on the water tank 2 for observing the water level, and a top cover 7 mounted on the top of the crushing box 101, the top cover 7 being bolted to the crushing box 101. At the top of the crushing chamber 101, an atomizing nozzle 701 is fixedly installed at the bottom of the top cover 7. The atomizing nozzle 701 is connected to the water tank 2 through the water pump 3. A screen frame 4 for screening the crushed ceramic tiles is installed inside the chamber 1. The screen frame 4 is located below the crushing drum 102. During use, when the crushing drum 102 crushes the ceramic tiles, the atomizing nozzle 701 can spray water mist inside the crushing chamber 101 to achieve a dust reduction effect and reduce the spread of dust. In addition, the screen frame 4 inside the chamber 1 can screen the crushed material, which is convenient for subsequent use and improves the use effect.

[0028] Reference Figure 1 and Figure 3 A discharge port 104 is provided on the housing 1. One end of the screen frame 4 extends out of the housing 1 through the discharge port 104. Rotating rods are fixedly installed on the inner walls on both sides of the discharge port 104, and the two sides of the screen frame 4 are rotatably connected to the rotating rods. A drive unit for driving the screen frame 4 to rotate is provided inside the housing 1. In use, by activating the drive unit, the screen frame 4 can be driven to swing up and down around the rotating rod to screen the material. Moreover, extending one end of the screen frame 4 from the discharge port 104 facilitates the falling of larger particles on the screen frame 4, improving the use effect.

[0029] Reference Figure 3 and Figure 4 The drive unit can be driven by a cylinder or a motor to swing the screen frame 4. Here, the drive unit is designed with a rotating shaft 6 on the housing 1. The output end of the water pump 3 is connected to the atomizing nozzle 701 through a water pipe 301. A rotating seat 302 is fixed on the water pipe 301. A vortex blade 601 is fixed at one end of the rotating shaft 6 that extends into the rotating seat 302, and a connecting rod 602 is fixed at the other end of the rotating shaft 6. A rope 603 is fixed at the other end of the screen frame 4. The end of the rope 603 away from the screen frame 4 is rotatably connected to the connecting rod 602. In use, when the water pump 3 is started to draw water from the water tank 2 and then delivers it to the atomizing nozzle 701 through the water pipe 301, the water flow passes through the vortex blade 601, which can drive the rotating shaft 6 to rotate with the connecting rod 602. Thus, the screen frame 4 can be pulled up and down by the rope 603 to achieve the screening effect.

[0030] Reference Figure 4 A smooth rod is rotatably mounted on the connecting rod 602, and the end of the rope 603 away from the screen frame 4 is fixedly connected to the smooth rod. In use, by fixing the smooth rod on the connecting rod 602, it is not only convenient to connect the rope 603, but also reduces the occurrence of knots in the rope 603, thus improving the use effect.

[0031] Reference Figure 1 and Figure 3 A feed bin 103 is fixedly installed on the side wall of the crushing box 101, and the output end of the feed bin 103 extends between the two crushing rollers 102. In use, by fixing the feed bin 103 on the crushing box 101, the ceramic tiles are conveniently transported to the crushing rollers 102 to achieve the crushing effect.

[0032] Reference Figure 1 and Figure 3 A material collection window 105 is provided on the side wall of the housing 1. A collection box 5 is slidably arranged inside the material collection window 105 and is located below the screen frame 4. It can collect the material that falls off the screen frame 4. A handle is fixedly provided at one end of the collection box 5 that extends out of the material collection window 105. In use, by sliding the collection box 5 on the housing 1, it is convenient to collect the material that falls off the screen, which is convenient for subsequent use and improves the use effect.

[0033] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A ceramic tile body waste recycling device, comprising a box body (1), a crushing box (101) is fixedly arranged at the top of the box body (1), two crushing rollers (102) for crushing ceramic tiles are rotatably arranged in the crushing box (101), characterized in that, It also includes a water tank (2) fixedly installed at the bottom of the box body (1), a top cover (7) is provided on the top of the crushing box (101), an atomizing nozzle (701) is fixedly installed at the bottom of the top cover (7), the atomizing nozzle (701) is connected to the water tank (2) through a water pump (3), and a screen frame (4) is provided inside the box body (1), the screen frame (4) is located below the crushing drum (102).

2. The ceramic tile body waste recycling device according to claim 1, characterized in that, The box (1) is provided with a discharge port (104). The end of the screen frame (4) extends out of the box (1) through the discharge port (104). Rotating rods are fixedly provided on both sides of the inner wall of the discharge port (104). The screen frame (4) is rotatably connected to the rotating rods on both sides. A driving part for driving the screen frame (4) to rotate is provided inside the box (1).

3. The apparatus according to claim 2, wherein The drive unit includes a rotating shaft (6) rotatably mounted on the housing (1). The output end of the water pump (3) is connected to the atomizing nozzle (701) via a water pipe (301). A rotating seat (302) is fixedly mounted on the water pipe (301). A vortex blade (601) is fixedly mounted at one end of the rotating shaft (6) extending into the rotating seat (302). A connecting rod (602) is fixedly mounted at the other end of the rotating shaft (6). A rope (603) is fixedly mounted at the other end of the sieve frame (4). The end of the rope (603) away from the sieve frame (4) is rotatably connected to the connecting rod (602).

4. The ceramic tile body waste recycling apparatus according to claim 3, wherein A smooth rod is rotatably mounted on the connecting rod (602), and the end of the rope (603) away from the screen frame (4) is fixedly connected to the smooth rod.

5. The ceramic tile body waste recycling device according to claim 1, characterized in that, A feed bin (103) is fixedly installed on the side wall of the crushing box (101), and the output end of the feed bin (103) extends between the two crushing rollers (102).

6. The ceramic tile body waste recycling device according to claim 1, characterized in that, The side wall of the box (1) is provided with a material picking window (105), and a collection box (5) is slidably arranged in the material picking window (105). The collection box (5) is located below the screen frame (4), and a handle is fixedly provided at one end of the collection box (5) extending out of the material picking window (105).

Citation Information

Patent Citations

  • Ceramic tile blank waste recovery device

    CN215694691U