Novel machined part forming device in titanium sponge industry

Abstract

The utility model relates to the field of workpiece machining in the titanium sponge industry, in particular to a novel machined part forming device in the titanium sponge industry. The forming device comprises a machining base (6), two sets of balance weight base structures (7) are arranged on the machining base (6), and an arc-shaped mold (8) is arranged between the balance weight base structures (7). The power part comprises a hydraulic cylinder (1), and a machining head (5) is arranged on a hydraulic rod (2) of the hydraulic cylinder (1); the processing head (5) is also arc-shaped; a workpiece is placed on the advancing path of the machining head (5) at the end of the die, and the workpiece can be extruded into an arc-shaped structure. By means of the simple structure, two arc-shaped structures can be adopted, direct double-face extrusion is achieved, and the arc-shaped structures are rapidly formed.

Description

Technical Field

[0001] This utility model relates to the field of workpiece processing in the sponge titanium industry, and in particular to a novel processing part forming device for the sponge titanium industry. Background Technology

[0002] In the processing of sponge titanium, a large number of curved workpieces are used. For example, the magnesium chloride pipe clamps in the reactor of the steaming workshop are all purchased externally, which has a long procurement cycle and high cost.

[0003] Therefore, if there were a simple processing structure that could process curved structures, it would greatly reduce costs, shorten the procurement cycle, and not affect factory operations.

[0004] On December 1, 2024, a search was conducted in the China Patent Publication Database using "arc shape and processing and hydraulic and bending and mold" as the abstract keywords and with the option to allow synonym expansion selected. No relevant literature was found.

[0005] 2014-12-31-CN204052490U-Bending device;

[0006] 2024-08-27-CN221603005U-An integrated device for processing foot brake pipes of tricycles;

[0007] 2017-03-29-CN106548815A-A process for fabricating a neutron absorbing plate with a large radius end face angle of 45 degrees;

[0008] 2020-07-07-CN210936619U-Welding pipe mold for processing irregular pipe fittings;

[0009] 2015-01-21-CN104289568A-Bending device;

[0010] 2017-01-04-CN106273678A-A process for fabricating a neutron absorbing plate with a large radius end face angle of 135 degrees;

[0011] 2024-01-02-CN117324438A-A bending machine for curved aluminum cabinet parts;

[0012] 2019-01-15-CN109204472A-A hydroformed front subframe;

[0013] 2020-12-29-CN212238733U-A mechanical manufacturing and processing connecting pipe bending device;

[0014] 2021-02-09-CN212494676U-A bending plate processing device for fire truck lifting boom;

[0015] 2022-12-13-CN115466042A-A temperature-controlled mold for processing automotive glass;

[0016] 2017-12-26-CN106548815B-A process for fabricating a neutron absorbing plate with a large radius end face angle of 45 degrees;

[0017] 2024-02-06-CN117324438B-A bending machine for curved aluminum cabinet parts;

[0018] 2017-05-17-CN104289568B-Bending device;

[0019] 2022-08-26-CN114939612A-An arc-shaped iron plate bending machine;

[0020] 2019-06-07-CN208947406U-A hydroformed front subframe;

[0021] 2017-05-10-CN206153330U-A processing device for an elastic support component;

[0022] 2024-05-07-CN117983709A-A device and method for precision machining of aluminum materials with circumferential bending;

[0023] CN204052490U discloses a bending device comprising a frame on which a forming mold is fixed, a top block, and pressing arms. The top block is connected to a first hydraulic cylinder. The first hydraulic cylinder, the top block, and the forming mold are located on the same straight line. Arc-shaped grooves are formed on the opposing sides of the top block and the forming mold. Two pressing arms are located on either side of the top block. A push rod is hinged to the bottom surface of each pressing arm. One end of the push rod is hinged to the pressing arm, and the other end is hinged to a second hydraulic cylinder. This bending device uses the second hydraulic cylinder to drive the pressing arms to complete the bending after the top block clamps the device. The two pressing arms work synchronously. The drawback of this structure is the lack of an arc-shaped mold, thus the extrusion effect cannot be guaranteed.

[0024] CN117324438A discloses an aluminum cabinet curved part bending machine, relating to the field of curved part bending technology. The proposed solution includes a mounting frame comprising a frame body and a mounting plate fixed to the top of the frame body; and a rapid bending mechanism mounted on the top of the mounting plate, comprising an inner mold fixed to the top of the mounting plate. The top of the mounting plate has two grooves, with sliders fitted inside the grooves. A horizontal plate is mounted on the top of the two sliders. However, this structure is overly complex and requires numerous components.

[0025] CN212494676U discloses a temperature-controlled mold for automotive glass processing, including a support frame. A bottom template with an arc shape and a smooth top surface is positioned directly above the bottom template. The top template has a rectangular top surface and an internal cavity containing several temperature-regulating structures. A second temperature-regulating structure is located directly below the bottom template. Buckles are attached to the outer ends of the side walls of the support frame. A hydraulic cylinder is positioned at the top center of each buckle. Two castings are fixedly connected to the outer wall of the support frame. The structure is overly complex and requires numerous components.

[0026] CN117324438B discloses a bending machine for curved aluminum cabinet parts, relating to the field of curved part bending technology. The proposed solution includes a mounting frame comprising a frame body and a mounting plate fixed to the top of the frame body; a rapid bending mechanism mounted on the top of the mounting plate, comprising an inner mold fixed to the top of the mounting plate; two sliding grooves formed on the top of the mounting plate, with sliders fitted inside the grooves; a horizontal plate mounted on the top of the two sliders; outer molds rotatably connected to both sides of the horizontal plate; and two hydraulic cylinders rotatably connected to one side of the horizontal plate. However, the structure is overly complex and requires numerous components.

[0027] On December 1, 2024, an abstract search was conducted on CNKI (China National Knowledge Infrastructure) using the keywords "arc shape and processing and hydraulic and bending and mold". The results showed that the paper "Design and Application of Press Equipment for Permanent Steel Formwork Pressing and Molding of Steel-Concrete I-Beam Composite Bridge" was published in the journal "New Industrialization". This paper is unrelated to this patent.

[0028] On December 1, 2024, a search was conducted on the website of the United States Patent and Trademark Office for the term "Arc with processing with hydraulic with bending with mold" (https: / / ppubs.uspto.gov / pubwebapp / ). The search revealed two patents: US 20240362372 A12024-10-31 and US 20240316613 A12024-09-26. Both patents relate to methods for generating prediction models for steel pipe roundness, methods for predicting steel pipe roundness, methods for controlling steel pipe roundness, methods for manufacturing steel pipes, and devices for predicting steel pipe roundness.

[0029] On December 1, 2024, a search was conducted on the Korean Patent Office website using the search term "Arc and processing and hydraulic and bending and mold". Six documents were found, none of which are related to this patent. The search URL is http: / / eng.kipris.or.kr / enghome / main.jsp.

[0030] On December 1, 2024, a search on WIPO's https: / / patentscope2.wipo.int / for "Arc and processing and hydraulic and bending and mold" yielded the following documents: Appl. No. 102017000069183 Novel casting structure for improving the planarity of steel pipes; Appl. No. 201911126515.5 U-shaped multi-section oil tank involving a one-step forming casting technique for bending a U-shaped multi-section arc of the oil tank; Appl. No. 202210237958.7 Fishhook processing forming equipment for cutting rods from steel wire; Appl. No. 202211066686.5 Temperature-controlled type casting of automotive glass; Appl. No. 201911101850.X Bending bicycle wheel disc production equipment; 104438500 Involves a pressing process for curved stainless steel skirting panels for escalators. Appl. No. 201410603582.2 provides a buckling forming process. Appl. No. 202310813656.4 discloses a bamboo strip forming device, which requires a push rod to drive the rotating mechanism. 109772960 discloses a large, medium, and high-pressure pipe bending processing equipment and its usage method; Appl. No. 201910146075.3 discloses a large, medium, and high-pressure pipe bending processing equipment and its usage method. Appl. No. 201821590901.0 relates to the field of bending aluminum veneer mold technology. 106273678 describes a manufacturing technology for a neutron-absorbing laminate with a large radiation end face angle of 135 degrees; Appl. No. 102016000897252 discloses a manufacturing process for a neutron-absorbing laminate with a large radius end face angle of 135 degrees. These technologies are completely different from the concept of this patent.

[0031] On December 1, 2024, a search was conducted on the website of the Japan Patent Office (https: / / www.j-platpat.inpit.go.jp / ) for the term "Arc and processing and hydraulic and bending and mold," but no relevant literature was found. Utility Model Content

[0032] The purpose of this utility model is to provide a new type of processing part forming device for the sponge titanium industry with better performance. The specific purpose is explained in the specific implementation section for several substantial technical effects.

[0033] To achieve the above objectives, the present invention adopts the following technical solution:

[0034] A novel part forming device for the sponge titanium industry, characterized in that,

[0035] The molding device includes a processing base 6, on which two sets of counterweight base structures 7 are arranged, and an arc-shaped mold 8 is arranged between the counterweight base structures 7.

[0036] It also includes a power unit, which includes a hydraulic cylinder 1, and a processing head 5 is arranged on the hydraulic rod 2 of the hydraulic cylinder 1;

[0037] Processing head 5 is also arc-shaped;

[0038] The workpiece is placed on the travel path of the processing head 5 at the end of the mold, which can compress the workpiece into an arc-shaped structure.

[0039] A further technical solution of this utility model is that a plurality of fixing holes 9 are arranged on the processing base 6, and the fixing holes 9 are bolt holes.

[0040] A further technical solution of this utility model is that a connecting flange 3 is arranged on the hydraulic rod 2, a processing column 4 is connected to the connecting flange 3, and a processing head 5 is arranged on the processing column 4.

[0041] A further technical solution of this utility model is that cylindrical guide columns 10 are connected to the two sets of counterweight base structures 7.

[0042] A further technical solution of this utility model is that one or more wooden wedge holes 11 are arranged on the processing base 6, a wooden wedge can be inserted into the wooden wedge hole 11, the workpiece can be arranged between the wooden wedge and the mold, and when the hydraulic rod presses forward, the wooden wedge in the wooden wedge hole 11 can be broken by the stress during the bending process of the workpiece.

[0043] A further technical solution of this utility model is that the workpiece is a steel plate or steel bar.

[0044] The present invention, which adopts the above technical solution, has the following beneficial effects compared with the prior art: When in use, it can directly extrude the workpiece into an arc shape. Compared with the defects of the prior art, such as "complex structure and inability to accurately position the arc structure", this patent can use two arc structures to directly extrude from both sides and quickly form an arc structure through a simple structure. Attached Figure Description

[0045] To further illustrate this utility model, the following description is provided in conjunction with the accompanying drawings:

[0046] Figure 1 This is a structural perspective view of the utility model;

[0047] Figure 2 This is a three-dimensional structural diagram of the utility model;

[0048] Figure 3 This is a three-dimensional view of the entire utility model;

[0049] The components include: 1. Hydraulic cylinder; 2. Hydraulic rod; 3. Connecting flange; 4. Machining column; 5. Machining head; 6. Machining base; 7. Counterweight foundation structure; 8. Mold; 9. Fixing hole; 10. Guide column; 11. Wooden wedge hole. Detailed Implementation

[0050] The present invention will be further explained below with reference to the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only for illustrating the present invention and are not intended to limit the scope of the present invention. In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," "top," and "bottom," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, unless otherwise expressly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components. For those skilled in the art, the specific meaning of the above terms in the present invention can be understood according to the specific circumstances.

[0051] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0052] This patent provides multiple parallel solutions; the different descriptions represent improved versions or parallel solutions based on the basic solution. Each solution has its own unique characteristics. Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other. Fixing methods not described herein can be any type of fixing, such as threaded fixing, bolt fixing, or adhesive bonding.

[0053] Example 1: Referring to all the accompanying drawings; A novel processing part forming device for the sponge titanium industry, characterized in that,

[0054] The molding device includes a processing base 6, on which two sets of counterweight base structures 7 are arranged, and an arc-shaped mold 8 is arranged between the counterweight base structures 7.

[0055] It also includes a power unit, which includes a hydraulic cylinder 1, and a processing head 5 is arranged on the hydraulic rod 2 of the hydraulic cylinder 1;

[0056] Processing head 5 is also arc-shaped;

[0057] The workpiece is placed on the travel path of the processing head 5 at the end of the mold, which can compress the workpiece into an arc-shaped structure. The substantive technical effect and implementation process of the technical solution here, i.e., the basic function, are as follows: When in use, it can directly compress the workpiece into an arc shape. Compared with the defects of the prior art, which are "complex in structure and unable to be accurately positioned into an arc shape", this patent, through a simple structure, can use two arc-shaped structures to directly compress from both sides and quickly form an arc-shaped structure.

[0058] Example 2: As a further improvement, parallel, or optional independent solution, the processing base 6 is provided with multiple sets of fixing holes 9, which are bolt holes. The substantive technical effect and implementation process of this technical solution, i.e., its basic function, are as follows: Therefore, this structure can be fixed to the ground.

[0059] Example 3: As a further improvement, parallel, or optional independent solution, a connecting flange 3 is arranged on the hydraulic rod 2, a machining column 4 is connected to the connecting flange 3, and a machining head 5 is arranged on the machining column 4. The substantial technical effect and implementation process of this technical solution, i.e., its basic function, are as follows: Therefore, the structure of the machining head can be modified. Simply replace the flange.

[0060] Example 4: As a further improvement, parallel, or optional independent solution, cylindrical guide posts 10 are connected to the two sets of counterweight base structures 7. The substantive technical effect and implementation process of this technical solution, i.e., its basic function, are as follows: the guide posts 10 can guide the steel plate surface, avoiding excessively rigid collisions, and making bending smoother.

[0061] Example 5: As a further improvement, parallel, or optional independent solution, one or more wooden wedge holes 11 are arranged on the processing base 6. Wooden wedges can be inserted into the wooden wedge holes 11, and the workpiece can be placed between the wooden wedge and the mold. When the hydraulic rod presses forward, the wooden wedge in the wooden wedge hole 11 can be broken by the stress during the bending process of the workpiece. The substantial technical effect and implementation process of this technical solution, i.e., its basic function, are as follows: Therefore, it is possible to make full use of various materials for the initial fixation and bending of the workpiece.

[0062] Example 6: As a further improvement, parallel, or optional independent solution, the workpiece is a steel plate or steel bar.

[0063] Innovatively, each of the above effects exists independently, yet a single structure can be used to combine the results.

[0064] It should be noted that the multiple solutions provided in this patent include their own basic solutions, which are independent of each other and do not restrict each other. However, they can also be combined with each other without conflict to achieve multiple effects.

[0065] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims.

Claims

1. A novel processing part forming device for the sponge titanium industry, characterized in that, The molding device includes a processing base (6), on which two sets of counterweight base structures (7) are arranged, and an arc-shaped mold (8) is arranged between the counterweight base structures (7). It also includes a power unit, which includes a hydraulic cylinder (1) and a processing head (5) is arranged on the hydraulic rod (2) of the hydraulic cylinder (1). The processing head (5) is also arc-shaped; The workpiece is placed on the travel path of the processing head (5) at the end of the mold, which can compress the workpiece into an arc-shaped structure.

2. The new type of forming device for processing pieces in titanium sponge industry according to claim 1, characterized in that, The processing base (6) is provided with multiple sets of fixing holes (9), which are bolt holes.

3. The new type of forming device for processing pieces in titanium sponge industry according to claim 1, characterized in that, A connecting flange (3) is arranged on the hydraulic rod (2), a machining column (4) is connected to the connecting flange (3), and a machining head (5) is arranged on the machining column (4).

4. The new type of forming device for processing pieces in titanium sponge industry according to claim 1, characterized in that, The two sets of counterweight base structures (7) are connected to cylindrical guide columns (10).

5. The new type of forming device for processing pieces in titanium sponge industry according to claim 1, characterized in that, One or more wooden wedge holes (11) are arranged on the processing base (6). Wooden wedges can be inserted into the wooden wedge holes (11). The workpiece can be arranged between the wooden wedge and the mold. When the hydraulic rod is pressed forward, the wooden wedge in the wooden wedge hole (11) can be broken by the stress during the bending process of the workpiece.

6. The sponge titanium industry as described in claim 1 A new type of processing piece forming device, characterized in that, The workpiece is a steel plate or steel bar.

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