Follow-up shearing device for producing steel wires

By designing a follow-up shearing device, a slide block is driven by a cylinder and a hydraulic cylinder, which, together with small and large blades, cuts the steel wire, solving the problems of tension and damage during steel wire shearing and improving the utilization rate of steel wire.

CN224128487UActive Publication Date: 2026-04-17TIANJIN KAIDONG MACHINERY
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
TIANJIN KAIDONG MACHINERY
Filing Date
2025-05-14
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Existing wire shearing devices are prone to causing tension or damage to the wire when shearing at a fixed position, thus affecting the utilization rate of the wire.

Method used

A follow-up shearing device was designed, which drives a slider to slide in a slide rail through a cylinder and a hydraulic cylinder, and works with small and large blades to cut steel wire. The shearing position is detected by a limit switch, and the blade posture is adjusted by an adjusting pad to achieve follow-up shearing and avoid tension and damage to the steel wire.

Benefits of technology

This method avoids wire tension during the shearing process, reduces damage, and improves the utilization rate of steel wire.

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Abstract

A follow-up shearing device for producing steel wires is characterized by comprising a supporting frame, a linear guide rail is arranged on the supporting frame, an air cylinder is arranged on the supporting frame, a connecting plate is arranged on the air cylinder, a sliding seat is arranged on the linear guide rail, a base is arranged on the sliding seat, a hydraulic cylinder is arranged on the base, and a sliding way is arranged on the base. A sliding block is arranged in the sliding way, a small blade is arranged on the sliding block, and a small blade adjusting pad is arranged below the small blade. The inclined posture and depth of the large blade and the small blade can be adjusted through the small knife adjusting pad and the large knife adjusting pad, applicability is higher, follow-up shearing can be achieved in the shearing process, tension of the steel wire is avoided, damage to the steel wire when the shearing knife cannot shear the steel wire at a time is also avoided, loss of the steel wire is reduced, and the service life of the steel wire is prolonged. And the wire utilization rate is improved.
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Description

Technical Field

[0001] This utility model relates to the field of steel wire production shearing technology, and in particular to a follow-up shearing device used in steel wire production. Background Technology

[0002] In the steel wire production process, the coiled raw material needs to be unwound to become a long strip of steel wire without tension. During the process, the steel wire needs to be cut. However, the existing cutting devices can only cut at a fixed position, which causes tension in the steel wire. Or, when the cutting blade cannot cut the steel wire in one go, it will damage the steel wire. To solve the above problems, a follow-up cutting device for steel wire production is proposed. Utility Model Content

[0003] To address the aforementioned technical problems, this utility model provides a follow-up shearing device for producing steel wire, characterized by comprising a support frame, a linear guide rail, a cylinder, a connecting plate, a sliding seat, a base, a hydraulic cylinder, a slide rail, a slider, a small blade adjusting pad, a small blade, a large blade adjusting pad, a large blade, an inlet, an outlet, a limit switch, and a bending plate. The support frame is equipped with a linear guide rail, the support frame is equipped with a cylinder, the cylinder is equipped with a connecting plate, the linear guide rail is equipped with a sliding seat, the sliding seat is equipped with a base, the base is equipped with a hydraulic cylinder, the base is equipped with a slide rail, the slide rail contains a slider, the slider is equipped with a small blade, a small blade adjusting pad is located below the small blade, the base is equipped with a large blade, a large blade adjusting pad is located below the large blade, the base is equipped with an inlet, the base is equipped with an outlet, the sliding seat is equipped with a limit switch, and the slider is equipped with a bending plate.

[0004] Furthermore, linear slide rails are provided at both ends of the support frame, the cylinder is fixed on the support frame, a connecting plate is provided at the output end of the cylinder, and the connecting frame is connected to the sliding seat by bolts;

[0005] Furthermore, a base is fixedly installed on the sliding seat, and a hydraulic cylinder is installed at the rear end of the base by bolts. A slider is installed at the output end of the hydraulic cylinder. The hydraulic cylinder drives the slider to move back and forth in the slide, and the inlet and outlet form a circular channel. The large blade is located on one side of the circular channel. The large blade is connected to the base by bolts, and the small blade is connected to the slider by bolts. The large blade and the small blade are arranged facing each other and are both perpendicular to the circular channel.

[0006] Furthermore, the limit switch is mounted on the upper surface of the slide block by bolts, and the bending plate is mounted on the slider by bolts, with the bending plate and the limit switch located on the same plane;

[0007] Furthermore, the cylinder, hydraulic cylinder, and limit switch are all connected to an external controller.

[0008] The beneficial effects of this utility model are:

[0009] This invention involves inserting steel wire into the feed port and extending it out of the discharge port. An external traction device pulls the steel wire at the end extending from the discharge port. When the wire needs to be cut, the controller controls a cylinder to move at the same speed as the traction wire, causing the base on the connecting plate and sliding seat to move relatively stationary with the wire. The controller also extends the hydraulic cylinder, causing a slider to slide forward within the slide rail. The slider drives a small blade forward, which, in conjunction with a large blade, cuts the steel wire in the circular channel. During the slider's movement, a limit switch detects the position of the bending plate to determine whether cutting is in progress. The use of small and large blade adjustment pads allows for adjustment of the tilt and depth of the large and small blades, enhancing applicability. The shearing process allows for follow-up cutting, preventing tension on the steel wire and avoiding damage to the wire when the shearing blade cannot cut it in one pass, thus reducing wire loss and improving wire utilization. Attached Figure Description

[0010] Figure 1 This is a top view of a follow-up shearing device used in the production of steel wire according to this utility model;

[0011] Figure 2 This is a right view of a follow-up shearing device used in the production of steel wire according to this utility model;

[0012] Figure 3 This is a cross-sectional view of the main view of a follow-up shearing device used in the production of steel wire according to this utility model;

[0013] As shown in the figure: 1. Support frame; 2. Linear slide rail; 3. Cylinder; 4. Connecting plate; 5. Sliding seat; 6. Base; 7. Hydraulic cylinder; 8. Slide rail; 9. Slider; 10. Small blade adjusting pad; 11. Small blade; 12. Large blade adjusting pad; 13. Large blade; 14. Feed port; 15. Discharge port; 16. Limit switch; 17. Bending plate. Detailed Implementation

[0014] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0015] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0016] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.

[0017] Example 1

[0018] This utility model provides a follow-up shearing device for producing steel wire, characterized by comprising a support frame 1, a linear guide rail 2, a cylinder 3, a connecting plate 4, a sliding seat 5, a base 6, a hydraulic cylinder 7, a slide rail 8, a slider 9, a small blade adjusting pad 10, a small blade 11, a large blade adjusting pad 12, a large blade 13, an inlet 14, an outlet 15, a limit switch 16, and a bending plate 17. The support frame 1 is equipped with a linear guide rail, the cylinder 3 is mounted on the support frame 1, and the connecting plate 4 is mounted on the cylinder 3. A sliding seat 5 is provided on the guide rail, a base 6 is provided on the sliding seat 5, a hydraulic cylinder 7 is provided on the base 6, a slide rail 8 is provided on the base 6, a slider 9 is provided inside the slide rail 8, a small blade 11 is provided on the slider 9, a small blade adjusting pad 10 is provided below the small blade 11, a large blade 13 is provided on the base 6, a large blade adjusting pad 12 is provided below the large blade 13, a feed port 14 is provided on the base 6, a discharge port 15 is provided on the base 6, a limit switch 16 is provided on the sliding seat 5, and a bending plate 17 is provided on the slider 9.

[0019] Furthermore, linear slide rails 2 are provided at both ends of the support frame 1, the cylinder 3 is fixed on the support frame 1, the output end of the cylinder 3 is provided with a connecting plate 4, and the connecting frame and the sliding seat 5 are connected by bolts.

[0020] Furthermore, a base 6 is fixedly installed on the sliding seat 5. A hydraulic cylinder 7 is installed at the rear end of the base 6 by bolts. A slider 9 is installed at the output end of the hydraulic cylinder 7. The hydraulic cylinder 7 drives the slider 9 to move back and forth in the slide 8. The inlet 14 and the outlet 15 form a circular channel. The large blade 13 is located on one side of the circular channel. The large blade 13 is connected to the base 6 by bolts. The small blade 11 is connected to the slider 9 by bolts. The large blade 13 and the small blade 11 are arranged facing each other and are both perpendicular to the circular channel.

[0021] Furthermore, the limit switch 16 is bolted to the upper surface of the slide seat 5, and the bending plate 17 is bolted to the slider 9. The bending plate 17 and the limit switch 16 are located on the same plane.

[0022] Furthermore, cylinder 3, hydraulic cylinder 7, and limit switch 16 are all connected to an external controller.

[0023] Example 2

[0024] In use, the steel wire is inserted into the feed port 14 and extended out of the discharge port 15. The end of the steel wire extending out of the discharge port 15 is pulled by an external traction device. When the steel wire needs to be cut, the controller controls the cylinder 3 to move at the same speed as the pulling steel wire, which drives the base 6 on the connecting plate 4 and the sliding seat 5 to move relatively stationary with the steel wire. The controller controls the hydraulic cylinder 7 to extend, which drives the slider 9 to slide forward in the slide rail 8. The slider 9 drives the small blade 11 forward, which works with the large blade 13 to cut the steel wire in the circular channel. During the sliding of the slider 9, the limit switch 16 detects the position of the bending plate 17 to determine whether the cutting is in progress. The small blade adjustment pad 10 and the large blade adjustment pad 12 can be used to adjust the tilt posture and depth of the large blade 13 and the small blade 11, making it more applicable.

[0025] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. The various components mentioned in this utility model are common technologies in the existing field. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A follow-up shearing device for producing steel wire, characterized by, The system includes a support frame, a linear guide rail, a cylinder, a connecting plate, a sliding seat, a base, a hydraulic cylinder, a slide rail, a slider, a small blade adjusting pad, a small blade, a large blade adjusting pad, a large blade, a feed inlet, a discharge outlet, a limit switch, and a bending plate. The support frame is equipped with a linear guide rail, a cylinder, and a connecting plate. The linear guide rail is mounted on the support frame, a base is mounted on the sliding seat, a hydraulic cylinder is mounted on the base, a slide rail is mounted on the base, a slider is mounted within the slide rail, a small blade is mounted on the slider, a small blade adjusting pad is positioned below the small blade, a large blade is mounted on the base, a large blade adjusting pad is positioned below the large blade, a feed inlet is located on the base, a discharge outlet is located on the base, a limit switch is mounted on the sliding seat, and a bending plate is mounted on the slider.

2. A follow-up shearing device for producing steel wire according to claim 1, characterized in that, Linear slide rails are provided at both ends of the support frame, the cylinder is fixed on the support frame, and a connecting plate is provided at the output end of the cylinder. The connecting plate is connected to the sliding seat by bolts.

3. A follow-up shearing device for producing steel wire according to claim 2, characterized in that, A base is fixedly mounted on the sliding seat. A hydraulic cylinder is mounted on the rear end of the base via bolts. A slider is mounted on the output end of the hydraulic cylinder. The hydraulic cylinder drives the slider to move back and forth within the slide rail. The inlet and outlet form a circular channel. The large blade is located on one side of the circular channel. The large blade is connected to the base via bolts. The small blade is connected to the slider via bolts. The large blade and the small blade are arranged facing each other and are both perpendicular to the circular channel.

4. The follow-up shearing device for producing steel wire according to claim 3, characterized in that, The limit switch is mounted on the upper surface of the sliding seat by bolts, and the bending plate is mounted on the slider by bolts. The bending plate and the limit switch are located on the same plane.

5. A follow-up shearing device for producing steel wire according to claim 4, characterized in that, The cylinders, hydraulic cylinders, and limit switches are all connected to an external controller.