Automatic alignment device for anti-deformation inclined plane bonding

Abstract

The utility model provides an automatic alignment device for anti-deformation inclined plane bonding, which belongs to the technical field of inclined plane alignment and comprises a bottom plate, two supports are arranged on the upper side of the bottom plate, the top ends of the two supports are fixedly connected with a bearing plate, two linear openings are symmetrically formed in the bearing plate, bearings are fixedly connected to the supports, and the bearings are fixedly connected to the upper side of the bottom plate. A rotating shaft is fixedly connected to the inner side wall of the inner ring of the bearing, and a rotating disc is fixedly connected to the top end of the rotating shaft. Through the arrangement of the bearing plate, the linear opening, the bearing, the rotating shaft, the rotating disc, the arc-shaped opening, the sliding head clamping plate, the worm gear, the first motor, the worm and the alignment mechanism, two inclined plane workpieces to be in butt joint are automatically clamped, and the alignment mechanism drives the clamped inclined plane workpiece to move to be in butt joint with the other inclined plane workpiece automatically. The butt joint precision and efficiency are improved, and the problem that in the prior art, alignment precision and efficiency are low is solved.

Description

Technical Field

[0001] This utility model relates to the field of inclined plane alignment technology, and more specifically, to an automatic alignment device for anti-deformation inclined plane bonding. Background Technology

[0002] In many sectors of manufacturing, especially those involving the machining and assembly of precision components, bevel bonding is widely used. The bevel bonding process requires joining two beveled surfaces together to bond them together.

[0003] In traditional inclined plane bonding operations, manual alignment is the primary method, resulting in low alignment accuracy. Human error is unavoidable in manual operations, and factors such as differences in the skill levels of different operators and slight vibrations during operation can lead to unreliable alignment accuracy. Furthermore, the manual alignment process is tedious and time-consuming, reducing alignment efficiency. During manual alignment, due to the lack of effective control methods, the workpiece may be subjected to uneven external forces, causing deformation of the inclined plane. The deformed workpiece will affect the bonding quality.

[0004] Therefore, we have made improvements to this by proposing an automatic alignment device for anti-deformation inclined bonding. Utility Model Content

[0005] The purpose of this invention is to address the problems of low precision and efficiency in manual docking of inclined surfaces and the tendency for workpieces to deform during manual docking.

[0006] To achieve the above-mentioned objectives, this utility model provides the following technical solution:

[0007] An automatic alignment device for anti-deformation inclined bonding is proposed to improve the above-mentioned problems.

[0008] The present invention is as follows:

[0009] The device includes a base plate, on the upper side of which are two supports. A bearing plate is fixedly connected to the top of each support. Two straight openings are symmetrically formed on the bearing plate. Bearings are fixedly connected to the supports. A rotating shaft is fixedly connected to the inner wall of the inner ring of each bearing. A turntable is fixedly connected to the top of the rotating shaft. Two arc-shaped openings corresponding to the straight openings are symmetrically formed on the turntable. A slider is provided in each set of straight and arc-shaped openings. A clamping plate is fixedly connected to the top of the slider. A worm gear is fixedly connected to the rotating shaft. A first motor is fixedly connected to the support. A worm gear meshing with the worm gear is fixedly connected to the drive end of the first motor. A base is fixedly connected to the left side of the upper surface of the base plate. The upper surface of the base is fixedly connected to the lower surface of the left support. An alignment mechanism is provided on the lower side of the right support. A pressure sensor is fixedly connected to the inner wall of the side plate of the left bearing plate. A contact plate is fixedly connected to the force-bearing surface of the pressure sensor.

[0010] As a preferred technical solution of this utility model, the alignment mechanism includes a fixed plate fixed to the right end of the upper surface of the base plate, a threaded rod rotatably connected between the fixed plate and the base, a second motor fixedly connected to the fixed plate, the drive end of the second motor fixedly connected to the shaft end of the threaded rod, a movable block threadedly connected to the threaded rod, the top end of the movable block fixedly connected to the lower end surface of the right side bracket, and guide rods slidably connected to both the front and rear ends of the movable block, with the two ends of the guide rods fixedly connected to the base and the fixed plate respectively.

[0011] As a preferred technical solution of this utility model, a fixing column is fixedly connected to the right end of the upper surface of the base plate, a support rod is fixedly connected to the fixing column, a vertical rod is fixedly connected to the support rod, and a control panel is fixedly connected to the vertical rod.

[0012] As a preferred technical solution of this utility model, the first motor and the pressure sensor are electrically connected to the control panel respectively.

[0013] As a preferred technical solution of this utility model, the bearing plate on the left is provided with a first inclined block, and the bearing plate on the right is provided with a second inclined block.

[0014] As a preferred technical solution of this utility model, an anti-slip pad is fixedly connected to the lower end face of the base plate, and the bottom surface of the anti-slip pad is provided with anti-slip texture.

[0015] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0016] In the solution of this utility model:

[0017] 1. By setting up a bearing plate, a straight opening, bearings, a rotating shaft, a turntable, an arc-shaped opening, a sliding clamping plate, a worm gear, a first motor, a worm, and an alignment mechanism, the system achieves automated clamping of two inclined workpieces to be docked. The alignment mechanism drives the clamped inclined workpiece to move and automatically dock with another inclined workpiece, improving the accuracy and efficiency of docking and solving the problem of low alignment accuracy and efficiency in the existing technology.

[0018] 2. By setting up a pressure sensor, contact plate, and control board, the pressure sensor detects the pressure value during alignment. When the pressure value reaches the preset value, the alignment mechanism is controlled to stop alignment, effectively preventing overload from causing deformation of the inclined workpiece. This solves the problem in the prior art where manual alignment with large force easily leads to deformation of the inclined workpiece. Attached Figure Description

[0019] Figure 1 A schematic diagram of the alignment structure provided by this utility model;

[0020] Figure 2 This is a schematic diagram of the overall structure of the present invention;

[0021] Figure 3 A schematic diagram of the clamping structure provided by this utility model;

[0022] Figure 4 A schematic diagram of the alignment mechanism provided by this utility model;

[0023] Figure 5 Provided by this utility model Figure 3 A schematic diagram of the side view structure;

[0024] Figure 6 Provided by this utility model Figure 1 A frontal view of the structure.

[0025] The image shows:

[0026] 1. Base plate; 2. Bracket; 3. Bearing plate; 4. Straight opening; 5. Bearing; 6. Shaft; 7. Turntable; 8. Arc-shaped opening; 9. Sliding head; 10. Clamping plate; 11. Worm gear; 12. First motor; 13. Worm; 14. Base; 15. Alignment mechanism; 1501. Fixing plate; 1502. Threaded rod; 1503. Second motor; 1504. Moving block; 1505. Guide rod; 16. Pressure sensor; 17. Contact plate; 18. Fixing column; 19. Support rod; 20. Vertical rod; 21. Control panel; 22. First inclined block; 23. Second inclined block; 24. Anti-slip pad. Detailed Implementation

[0027] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model.

[0028] like Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 As shown, this embodiment proposes an automatic alignment device for anti-deformation inclined bonding, including a base plate 1. Two supports 2 are provided on the upper side of the base plate 1. A bearing plate 3 is fixedly connected to the top of each support 2. Two straight openings 4 are symmetrically opened on the bearing plate 3. A bearing 5 is fixedly connected to the support 2. A rotating shaft 6 is fixedly connected to the inner wall of the inner ring of the bearing 5. A turntable 7 is fixedly connected to the top of the rotating shaft 6. Two arc-shaped openings 8 corresponding to the straight openings 4 are symmetrically opened on the turntable 7. A slider 9 is provided in each set of straight openings 4 and arc-shaped openings 8. A clamping plate 10 is fixedly connected to the top of the slider 9. A worm gear 11 is fixedly connected to the rotating shaft 6. A first motor 12 is fixedly connected to the support 2. A worm 13 meshing with the worm gear 11 is fixedly connected to the drive end of the first motor 12. A base 14 is fixedly connected to the left side of the upper end face of the base plate 1. The upper end face of the base 14 is fixedly connected to the lower end face of the left support 2. The lower side of the right support 2 is provided with an alignment mechanism 15. A pressure sensor 16 is fixedly connected to the inner wall of the side plate of the left bearing plate 3. A contact plate 17 is fixedly connected to the force-bearing surface of the pressure sensor 16. The inclined workpieces to be aligned are placed on the bearing plate 3. The first motor 12 drives the worm gear 13 to rotate. The rotation of the worm gear 13 causes the worm wheel 11 to drive the rotating shaft 6 to rotate in the bearing 5, thereby causing the turntable 7 to rotate. When the turntable 7 rotates, the sliding head 9 slides in the straight opening 4 and the arc opening 8 through the cooperation of the arc opening 8 and the straight opening 4, driving the clamping plate 10 to move, thereby automatically clamping and releasing the workpiece. During the alignment process, the pressure sensor 16 measures the pressure value. The pressure sensor 16 converts the detected pressure signal into an electrical signal and transmits it to the control panel 21. The control panel 21 controls the first motor 12 according to the preset pressure threshold, effectively preventing the workpiece from deforming.

[0029] like Figure 1 , Figure 4 and Figure 6As shown, in a preferred embodiment, based on the above method, the alignment mechanism 15 further includes a fixing plate 1501 fixed to the right end of the upper surface of the base plate 1. A threaded rod 1502 is rotatably connected between the fixing plate 1501 and the base 14. A second motor 1503 is fixedly connected to the fixing plate 1501. The drive end of the second motor 1503 is fixedly connected to the shaft end of the threaded rod 1502. A moving block 1504 is threadedly connected to the threaded rod 1502. The top end of the moving block 1504 is connected to... The lower end face of the right support 2 is fixedly connected, and the front and rear ends of the moving block 1504 are slidably connected with guide rods 1505. The two ends of the guide rods 1505 are fixedly connected to the base 14 and the fixed plate 1501 respectively. The second motor 1503 drives the threaded rod 1502 to rotate. The rotation of the threaded rod 1502 causes the moving block 1504 to move horizontally along the guide rods 1505, thereby driving the right support 2 and its bearing plate 3, clamping plate 10 and workpiece to move horizontally, so as to achieve precise alignment of the two workpieces in the horizontal direction.

[0030] like Figure 1 and Figure 2 As shown, in a preferred embodiment, based on the above method, a fixed column 18 is fixedly connected to the right end of the upper surface of the base plate 1, a support rod 19 is fixedly connected to the fixed column 18, a vertical rod 20 is fixedly connected to the support rod 19, and a control panel 21 is fixedly connected to the vertical rod 20; the control panel 21 serves as the control center of the entire device, facilitating the control of the first motor 12 and the second motor 1503 to work, thereby improving the degree of automation.

[0031] like Figure 1 As shown, in a preferred embodiment, based on the above method, the first motor 12 and the pressure sensor 16 are further electrically connected to the control panel 21 respectively; the pressure sensor 16 converts the detected pressure signal into an electrical signal and transmits it to the control panel 21. The control panel 21 controls the second motor 1503 according to a preset pressure threshold. When the pressure reaches the preset value, the second motor 1503 is controlled to stop rotating to prevent the workpiece from deforming due to excessive pressure, while ensuring that the two workpieces are in close contact, providing good conditions for subsequent bonding operations.

[0032] like Figure 1 and Figure 6 As shown, in a preferred embodiment, based on the above method, a first inclined block 22 is provided in the left bearing plate 3 and a second inclined block 23 is provided in the right bearing plate 3; the first inclined block 22 and the second inclined block 23 are inclined workpieces that are connected.

[0033] like Figure 1 and Figure 2As shown, in a preferred embodiment, based on the above method, an anti-slip pad 24 is fixedly connected to the lower end face of the base plate 1, and the bottom surface of the anti-slip pad 24 is provided with anti-slip texture; the anti-slip pad 24 increases the friction between the base plate 1 and the ground, preventing the device from sliding or moving due to external forces during operation, and ensuring the stability of the entire device.

[0034] Specifically, in use, the automatic alignment device for anti-deformation inclined bonding is as follows: Two inclined workpieces with mating surfaces are placed on the bearing plate 3 respectively. The first motor 12 is started, which drives the worm gear 13 to rotate. The rotation of the worm gear 13 causes the worm wheel 11 to drive the rotating shaft 6 to rotate within the bearing 5, thereby causing the turntable 7 to rotate. When the turntable 7 rotates, the arc-shaped opening 8 engages with the straight opening 4, causing the slide head 9 to slide within the straight opening 4 and the arc-shaped opening 8, driving the clamping plate 10 to move inward simultaneously, thereby automatically clamping the workpiece. Then, the second motor 1503 is controlled to work, driving the threaded rod 15... 02 rotates, the threaded rod 1502 rotates, causing the moving block 1504 to move horizontally along the guide rod 1505, which in turn drives the right support 2 and its bearing plate 3, clamping plate 10 and workpiece to move horizontally to the left, so as to achieve precise alignment of the two workpieces in the horizontal direction. During the alignment process, the pressure sensor 16 converts the detected pressure signal into an electrical signal and transmits it to the control panel 21. The control panel 21 controls the second motor 1503 according to the preset pressure threshold. When the pressure reaches the preset value, the second motor 1503 is controlled to stop rotating to prevent the workpiece from deforming due to excessive pressure, while ensuring that the two workpieces are in close contact.

[0035] All technical features in this embodiment can be freely combined according to actual needs.

[0036] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. An automatic alignment device for deformation-resistant bevel bonding, comprising a base plate (1), characterized in that, Two supports (2) are provided on the upper side of the base plate (1). A bearing plate (3) is fixedly connected to the top of each of the two supports (2). Two straight openings (4) are symmetrically opened on the bearing plate (3). A bearing (5) is fixedly connected to the support (2). A rotating shaft (6) is fixedly connected to the inner wall of the inner ring of the bearing (5). A turntable (7) is fixedly connected to the top of the rotating shaft (6). Two arc-shaped openings (8) corresponding to the straight openings (4) are symmetrically opened on the turntable (7). A slider (9) is provided in each set of straight openings (4) and arc-shaped openings (8). A clamping plate (10) is fixedly connected to the top of the slider (9). A worm gear (11) is fixedly connected to the rotating shaft (6), a first motor (12) is fixedly connected to the bracket (2), a worm (13) that meshes with the worm gear (11) is fixedly connected to the drive end of the first motor (12), a base (14) is fixedly connected to the left side of the upper end face of the base plate (1), the upper end face of the base (14) is fixedly connected to the lower end face of the left bracket (2), an alignment mechanism (15) is provided on the lower side of the right bracket (2), a pressure sensor (16) is fixedly connected to the inner side wall of the side plate of the left bearing plate (3), and a contact plate (17) is fixedly connected to the force-bearing surface of the pressure sensor (16).

2. The automatic alignment device for preventing deformation of an inclined surface bonding according to claim 1, wherein The alignment mechanism (15) includes a fixing plate (1501) fixed to the right end of the upper surface of the base plate (1). A threaded rod (1502) is rotatably connected between the fixing plate (1501) and the base (14). A second motor (1503) is fixedly connected to the fixing plate (1501). The driving end of the second motor (1503) is fixedly connected to the shaft end of the threaded rod (1502). A moving block (1504) is threadedly connected to the threaded rod (1502). The top end of the moving block (1504) is fixedly connected to the lower end of the right side bracket (2). Guide rods (1505) are slidably connected to both the front and rear ends of the moving block (1504). The two ends of the guide rods (1505) are fixedly connected to the base (14) and the fixing plate (1501) respectively.

3. The automatic alignment device for anti-deformation inclined bonding according to claim 1, characterized in that, A fixed column (18) is fixedly connected to the right end of the upper surface of the base plate (1), a support rod (19) is fixedly connected to the fixed column (18), a vertical rod (20) is fixedly connected to the support rod (19), and a control panel (21) is fixedly connected to the vertical rod (20).

4. The automatic alignment device for preventing deformation of an inclined surface bonding according to claim 1, wherein The first motor (12) and pressure sensor (16) are electrically connected to the control panel (21).

5. The automatic alignment device for preventing deformation of an inclined surface bonding according to claim 1, wherein The bearing plate (3) on the left is provided with a first inclined block (22), and the bearing plate (3) on the right is provided with a second inclined block (23).

6. The automatic alignment device for preventing deformation of an inclined surface bonding according to claim 1, wherein The bottom surface of the base plate (1) is fixedly connected to an anti-slip pad (24), and the bottom surface of the anti-slip pad (24) is provided with anti-slip texture.

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