Tool for sealing end part of composite outer sleeve of lightning arrester
By designing a tooling for sealing the end of the composite jacket of the surge arrester, and using a combination of clamping blocks and top rods to fix the surge arrester, the problem of displacement of the surge arrester during the casting process was solved, and the sealing effect was improved.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- DALIAN VOLTAMMETRY ELECTRIC APPLIANCE CO LTD
- Filing Date
- 2025-05-22
- Publication Date
- 2026-04-17
AI Technical Summary
During the sealing process at the end of the composite jacket of the surge arrester, the lack of suitable positioning fixtures caused the entire surge arrester to shift during the casting process, affecting the sealing effect.
A tooling for sealing the end of a composite jacket of a surge arrester was designed, including a base plate, first and second end support components and a top plate. The surge arrester is fixed by a combination of a locking block, a connecting rod and a top rod to prevent displacement during the casting process and ensure a sealing effect.
It effectively fixes the surge arrester, prevents displacement during the casting process, and improves the sealing effect at the end of the composite sleeve of the surge arrester.
Smart Images

Figure CN224129674U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of surge arrester manufacturing technology, specifically to a tooling for sealing the end of a surge arrester composite jacket. Background Technology
[0002] A surge arrester is an electrical device used to protect electrical equipment from high transient overvoltages and limit the duration of follow current. It is also commonly used to limit the amplitude of follow current. Among them, there is a type of composite-jacketed surge arrester, whose structural design combines the nonlinear characteristics of metal oxide resistant elements with the insulation properties of composite materials.
[0003] The manufacturing process of composite jacket surge arresters requires the pouring of molten material, which is usually solid silicone rubber. Solid silicone rubber can be squeezed and flowed under high temperature and pressure to eventually achieve vulcanization. When sealing the end of the composite jacket of the surge arrester, there is a lack of suitable tooling for positioning the surge arrester, which affects the sealing effect of the end of the composite jacket of the surge arrester. Utility Model Content
[0004] In view of the deficiencies of the prior art, this utility model provides a tooling for sealing the end of the composite sleeve of a surge arrester, which can fix the surge arrester, prevent the surge arrester from shifting during the end casting process, and improve the sealing effect of the end of the composite sleeve of the surge arrester.
[0005] To achieve the above objectives, the present invention provides a tooling for sealing the end of a composite jacket of a surge arrester, comprising a base plate, a first end support assembly, a second end support assembly, and a top plate. The first end support assembly includes a first lower locking block disposed on the base plate, a first end groove formed in the first lower locking block, two first connecting rods respectively disposed on both sides of the first end groove, a first top block connected to the first connecting rod, and a first top rod threadedly connected to the first top block. The second end support assembly includes two fixing blocks respectively disposed on the base plate, two second connecting rods respectively disposed on the fixing blocks, a second lower locking block connected to the second connecting rod, a second end groove formed in the second lower locking block, two third connecting rods respectively disposed on both sides of the second end groove, a second top block connected to the third connecting rod, and a second top rod threadedly connected to the second top block. The top plate is provided with a first upper locking block, which has a third end groove. The first upper locking block and the first lower locking block are detachably connected, and the third end groove and the first end groove are joined to form a first receiving cavity.
[0006] Furthermore, through holes are respectively provided on both sides of the second end groove on the second lower block, the second connecting rod can slide through the through holes, the locking bolt is screwed into the second lower block and abuts against the second connecting rod.
[0007] Furthermore, the first lower locking block and the first upper locking block are detachably connected by a first locking piece and two first locking pins.
[0008] Furthermore, a third lower locking block is provided on the bottom plate, and a second upper locking block is provided on the top plate. The third lower locking block and the second upper locking block are connected to form a second receiving cavity, which is located between two adjacent umbrella skirts.
[0009] Furthermore, the third lower locking block and the second upper locking block are detachably connected via a second locking piece and two second locking pins.
[0010] Furthermore, a first lifting clamp block is provided on each side of the base plate.
[0011] Furthermore, multiple first connecting holes are provided on both sides of the base plate, and two first lifting blocks connected to the first connecting holes are provided on each side of the base plate.
[0012] Furthermore, a second lifting clamp is provided on each side of the top plate.
[0013] Furthermore, multiple second connecting holes are provided on both sides of the top plate, and two second lifting blocks connected to the second connecting holes are provided on each side of the top plate.
[0014] The beneficial effects of this utility model are: it can fix the surge arrester, prevent the surge arrester from shifting during the end casting process, and thus improve the sealing effect of the end of the surge arrester composite jacket. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of the tooling for sealing the end of the composite jacket of the surge arrester in one embodiment of the present invention;
[0016] Figure 2 This is a schematic diagram of the tooling for sealing the end of the composite jacket of the surge arrester from another angle in one embodiment of the present invention;
[0017] Figure 3 This is a side view of a tooling for sealing the end of the composite jacket of a surge arrester in one embodiment of the present invention;
[0018] Figure 4 This is a bottom view of a tooling for sealing the end of the composite jacket of a surge arrester in one embodiment of the present invention;
[0019] Figure 5 This is a top view of a tooling for sealing the end of a composite jacket of a surge arrester in one embodiment of the present invention;
[0020] In the picture:
[0021] 100. Base plate; 110. Third lower locking block; 120. First lifting locking block; 130. First connecting hole.
[0022] 200, First end support assembly; 210, First lower locking block; 211, First end groove; 220, First connecting rod; 230, First top block; 240, First top rod.
[0023] 300. Second end support assembly; 310. Fixing block; 320. Second connecting rod; 321. Locking bolt; 322. Abutment surface; 330. Second lower locking block; 331. Second end groove; 340. Third connecting rod; 350. Second top block; 360. Second top rod.
[0024] 400. Top plate; 410. First upper locking block; 411. Third end groove; 420. Second upper locking block; 430. Second lifting locking block; 440. Second connecting hole.
[0025] 500. First locking piece; 510. First locking pin;
[0026] 600. Second locking piece; 610. Second locking pin;
[0027] 10. Surge arrester; 11. Umbrella skirt; 12. End of composite jacket of surge arrester; 13. Sealing casting position. Detailed Implementation
[0028] To make the above-mentioned objects, features, and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings. Many specific details are set forth in the following description to provide a full understanding of this utility model. However, this utility model can be implemented in many other ways different from those described herein, and those skilled in the art can make similar modifications without departing from the spirit of this utility model. Therefore, this utility model is not limited to the specific embodiments disclosed below.
[0029] See Figure 1 and Figure 2 The diagram shows a schematic of the structure of a tooling for sealing the end of a composite jacket of a surge arrester in one embodiment of the present invention. It includes a base plate 100, a first end support component 200, a second end support component 300, and a top plate 400. The first end support component 200 and the second end support component 300 are disposed between the base plate 100 and the top plate 400.
[0030] like Figure 1As shown, the first end support assembly 200 includes a first lower locking block 210 disposed on the base plate 100, a first end groove 211 formed in the first lower locking block 210, two first connecting rods 220 respectively disposed on both sides of the first end groove 211, a first top block 230 connected to the first connecting rods 220, and a first top rod 240 threadedly connected to the first top block 230.
[0031] like Figure 2 As shown, the second end support assembly 300 includes two fixing blocks 310 respectively disposed on the base plate, two second connecting rods 320 respectively disposed on the fixing blocks 310, a second lower locking block 330 connected to the second connecting rods 320, a second end groove 331 opened in the second lower locking block 330, two third connecting rods 340 respectively disposed on both sides of the second end groove 331, a second top block 350 connected to the third connecting rods 340, and a second top rod 360 threadedly connected to the second top block 350.
[0032] See also Figure 1 and Figure 2 The top plate 400 is provided with a first upper locking block 410, the first upper locking block 410 has a third end groove 411, the first upper locking block 410 is detachably connected to the first lower locking block 210, and the third end groove 411 and the first end groove 211 are connected to form a first receiving cavity for accommodating the end 12 of the surge arrester composite jacket.
[0033] This fixture can be applied to single-end or double-end packaging. Before end sealing casting, the first end support assembly 200 and the second end support assembly 300 are both mounted on the base plate 100. One end of the surge arrester 10 to be sealed is placed on the upper part of the first end groove 211 of the first lower locking block 210, and the other end of the surge arrester 10 is placed on the upper part of the second end groove 331 of the second lower locking block 330. The top plate 400 is placed on the first end support assembly 200 and the second end support assembly 300. The first upper locking block 410 and the first lower locking block 330 are connected. Block 210 is detachably connected, and the third lower locking block 110 is detachably connected to the second upper locking block 420. The first push rod 240 and the second push rod 360 are rotated and adjusted to press against the surge arrester 10 from both ends, preventing axial displacement of the surge arrester 10 during processing. The surge arrester 10 is fixed in place. The entire fixture is moved so that the side of the second end support assembly 300 away from the first end support assembly 200 extends into the casting machine (not shown in the figure). The end 12 of the surge arrester composite jacket that needs to be sealed is fed into the casting machine for sealing, completing the sealing of one end at the casting position 13. See also... Figures 3-5 It should be noted that the sealing pouring position 13 is the joint position between the end flange and the main body of the surge arrester, that is, the sealing is performed near the end 12 of the composite outer sleeve of the surge arrester.
[0034] When the surge arrester 10 only requires single-end encapsulation, move the tooling to remove the end 12 of the surge arrester composite jacket, rotate and adjust the first top rod 240 and the second top rod 360 away from the surge arrester 10, separate the first upper locking block 410 from the first lower locking block 210, separate the third lower locking block 110 from the second upper locking block 420, lift the top plate 400, and disassemble the surge arrester 10.
[0035] When the surge arrester 10 requires double-end sealing, after completing the sealing and casting of one end, move the fixture to remove the end 12 of the composite outer sleeve of the surge arrester. Rotate and adjust the first top rod 240 and the second top rod 360 so that their ends are away from the surge arrester 10. Disassemble the first upper locking block 410 from the first lower locking block 210, and the third lower locking block 110 from the second upper locking block 420. Lift the top plate 400. Lift the surge arrester 10 and turn it around. Place the other end of the surge arrester 10 that needs end sealing and casting on the upper part of the first end groove 211 of the first lower locking block 210, and place the other end of the surge arrester 10 on the upper part of the second end groove 331 of the second lower locking block 330. Re-fix the surge arrester 10. Move the fixture so that the side of the second end support assembly 300 away from the first end support assembly 200 extends into the casting machine. The surge arrester composite sleeve end 12 located above the second end groove 331 is fed into the casting machine for casting to complete the sealing casting of the other end. The tooling is moved to remove the surge arrester composite sleeve end 12. The first top rod 240 and the second top rod 360 are rotated and adjusted away from the surge arrester 10. The first upper locking block 410 and the first lower locking block 210 are separated, and the third lower locking block 110 and the second upper locking block 420 are separated. The top plate 400 is lifted and the surge arrester 10 is disassembled.
[0036] Preferably, in one embodiment, a top plate is provided at the end of the first top rod 240 and the second top rod 360 respectively. By rotating the first top rod 240 or the second top rod 360, the top plate can move closer to or further away from the end of the surge arrester 10.
[0037] See also Figure 2 and Figure 5In one embodiment, through holes are respectively provided on both sides of the second end groove 331 on the second lower locking block 330. The second connecting rod 320 slidably passes through the through holes, and the locking bolt 321 is screwed into the second lower locking block 330 and abuts against the abutting surface 322 of the second connecting rod 320. Specifically, the abutting surface 322 is a plane provided on the upper part of the second connecting rod 320. In use, after loosening the locking bolt 321, the position of the second lower locking block 330 can be adjusted according to the length of the surge arrester 10 to be processed. After adjusting to a suitable position, the locking bolt 321 is tightened to lock the relative position of the second connecting rod 32 and the second lower locking block 330. This setting makes the tooling applicable to a wider range.
[0038] In one embodiment, a third lower locking block 110 is provided on the base plate 100, and a second upper locking block 420 is provided on the top plate 400. The third lower locking block 110 and the second upper locking block 420 are connected to form a second receiving cavity for accommodating the surge arrester composite jacket. The second receiving cavity is located between two adjacent umbrella skirts 11. In this embodiment, the addition of the third lower locking block 110 and the second upper locking block 420 between the first end support assembly 200 and the second end support assembly 300 makes the fixation of the surge arrester 10 more stable and reliable.
[0039] In one embodiment, the first lower locking block 210 and the first upper locking block 410 are detachably connected to two first locking pins 510 via a first locking piece 500. Based on this embodiment, the third lower locking block 110 and the second upper locking block 420 are detachably connected to two second locking pins 610 via a second locking piece 600. When the surge arrester 10 needs to be removed, the two first locking pins 510 and the second locking pins 610 can be quickly disassembled, and then the top plate 400 can be lifted for easy disassembly.
[0040] See Figure 3 and Figure 4 In one embodiment, first lifting blocks 120 are respectively provided on both sides of the base plate 100.
[0041] In one embodiment, a plurality of first connecting holes 130 are provided on both sides of the base plate 100, and two first lifting blocks 120 connected to the first connecting holes 130 are provided on each side of the base plate 100.
[0042] See Figure 3 and Figure 5 In one embodiment, a second lifting block 430 is provided on each side of the top plate 400.
[0043] Furthermore, multiple second connection holes 440 are provided on both sides of the top plate 400, and two second lifting blocks 430 connected to the second connection holes 440 are provided on each side of the top plate 400.
[0044] In specific settings, the first lifting block 120 and the second lifting block 430 can be set as U-shaped blocks, and the lifting blocks on both sides can be set symmetrically to facilitate lifting and movement. During lifting, the force is more evenly distributed and the safety is improved.
[0045] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this utility model and simplifying the description, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.
[0046] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "a plurality of" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0047] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components, unless otherwise explicitly limited. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0048] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can mean that the first feature is in direct contact with the second feature, or that the first feature is in indirect contact through an intermediate medium. Furthermore, "above," "over," and "on top" of the second feature can mean that the first feature is directly above or diagonally above the second feature, or simply that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature can mean that the first feature is directly below or diagonally below the second feature, or simply that the first feature is at a lower horizontal level than the second feature. It should be noted that when an element is referred to as "fixed to" or "set on" another element, it can be directly on the other element or there may be an intermediate element present. When an element is considered to be "connected" to another element, it can be directly connected to the other element or there may be an intermediate element present. The terms "vertical," "horizontal," "above," "below," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent the only possible embodiments.
Claims
1. A tool for sealing the end of a composite outer cover of a surge arrester, characterized by: include Base plate; The first end support assembly includes a first lower locking block disposed on the base plate, a first end groove formed in the first lower locking block, two first connecting rods respectively disposed on both sides of the first end groove, a first top block connected to the first connecting rods, and a first top rod threadedly connected to the first top block. The second end support assembly includes two fixing blocks respectively disposed on the base plate, two second connecting rods respectively disposed on the fixing blocks, a second lower locking block connected to the second connecting rods, a second end groove formed in the second lower locking block, two third connecting rods respectively disposed on both sides of the second end groove, a second top block connected to the third connecting rods, and a second top rod threadedly connected to the second top block; The top plate is provided with a first upper locking block, the first upper locking block has a third end groove, the first upper locking block is detachably connected to the first lower locking block, and the third end groove and the first end groove are connected to form a first receiving cavity.
2. The surge arrester composite jacket end seal tooling of claim 1, wherein: The second lower locking block has through holes on both sides of the second end groove. The second connecting rod can slide through the through holes. The locking bolt is screwed into the second lower locking block and abuts against the second connecting rod.
3. The surge arrester composite jacket end seal tooling of claim 1, wherein: The first lower locking block and the first upper locking block are detachably connected by a first locking piece and two first locking pins.
4. The arrester composite outer jacket end sealing tool according to any one of claims 1-3, characterized in that: The bottom plate is provided with a third lower locking block, and the top plate is provided with a second upper locking block. The third lower locking block and the second upper locking block are connected to form a second receiving cavity, which is located between two adjacent umbrella skirts.
5. The surge arrester composite jacket end seal tooling of claim 4, wherein: The third lower locking block and the second upper locking block are detachably connected via a second locking piece and two second locking pins.
6. The arrester composite outer jacket end sealing tool according to any one of claims 1-3, characterized in that: The base plate is provided with first lifting clamps on both sides.
7. The surge arrester composite jacket end seal tooling of claim 6, wherein: The base plate has multiple first connection holes on both sides, and two first lifting blocks connected to the first connection holes are provided on each side of the base plate.
8. The arrester composite outer jacket end sealing tool according to any one of claims 1-3, characterized in that: A second lifting clamp is provided on each side of the top plate.
9. The surge arrester composite jacket end seal tooling of claim 8, wherein: Multiple second connection holes are provided on both sides of the top plate, and two second lifting blocks connected to the second connection holes are provided on each side of the top plate.