Detection and maintenance platform for metallurgical equipment

Abstract

The utility model discloses a detection and maintenance platform for metallurgical equipment, which comprises a movable base, a telescopic mechanism arranged above the movable base, a workbench arranged at the top end of the telescopic mechanism, a fixed frame mounted above the workbench, a connecting frame mounted on the fixed frame and capable of moving up and down, and a mechanical arm mounted on the connecting frame and capable of moving left and right along the movable frame, a detection probe is arranged at the end of the mechanical arm; the workbench is adjusted to reach the specified height through the telescopic mechanism, then the connecting frame is controlled to move up and down along the metallurgical equipment, and the detection probe is driven by the action of the mechanical arm to detect the metallurgical equipment within the stroke range. Maintenance of metallurgical equipment is facilitated, the detection range is enlarged, and efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of metallurgical equipment maintenance technology, specifically to a metallurgical equipment testing and maintenance platform. Background Technology

[0002] Metallurgy is the process and technology of extracting metals or metal compounds from minerals and processing them into metallic materials with certain properties using various methods. Generally, metallurgy is a metallurgical process carried out under high temperature conditions. Some or all of the minerals in the ore or concentrate undergo a series of physicochemical changes at high temperatures to generate another form of compound or element, which is enriched in gaseous, liquid or solid products, ultimately achieving the purpose of separating the metal to be extracted from gangue and other impurities.

[0003] The existing maintenance platform is not easy to move and adjust flexibly, and cannot safely move personnel to the required maintenance position or height on the metallurgical equipment, which brings great inconvenience to the maintenance work. Moreover, the current testing and maintenance platform has a small testing range, which is not conducive to testing work.

[0004] Therefore, there is an urgent need for a testing and maintenance platform suitable for metallurgical equipment, which can provide effective solutions to the shortcomings of existing technologies. Summary of the Invention

[0005] Due to the aforementioned deficiencies in the existing technology, this utility model provides a testing and maintenance platform for metallurgical equipment to solve the problem that some locations of existing maintenance equipment are inaccessible to personnel.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A testing and maintenance platform for metallurgical equipment includes a movable base, a telescopic mechanism on top of the movable base, a worktable at the top of the telescopic mechanism, a fixed frame on top of the worktable, a connecting frame that can move up and down on the fixed frame, a robotic arm that can move left and right along the movable frame on the connecting frame, and a detection probe at the end of the robotic arm. The worktable is adjusted to a specified height by the telescopic mechanism, and then the connecting frame is controlled to move up and down along the metallurgical equipment. The movement of the robotic arm drives the detection probe to test the metallurgical equipment within its stroke range.

[0008] The mobile base is equipped with a first telescopic cylinder and a first motor for controlling the telescopic mechanism, and a protective plate is provided on the outside of the first motor.

[0009] A first movable block is movably installed inside the fixed frame. One end of the first movable block passes through the inner wall of the fixed frame and is fixedly installed with a connecting plate. A first sliding through hole matching the connecting plate is opened through the inner wall of the fixed frame. A connecting frame is fixedly installed at the other end of the connecting plate. A second movable block is movably installed inside the connecting frame. A second sliding through hole matching the second movable block is opened through the bottom inner wall of the connecting frame. A mounting plate is fixedly installed at the bottom of the mounting plate. A six-axis robotic arm is fixedly installed at the bottom end of the mounting plate. A detection probe is fixedly installed on the output shaft of the other end of the six-axis robotic arm.

[0010] The base plate has a first rotating column movably installed inside it. The output shaft end of the first motor is fixedly installed with a first driving gear. The outer side of the first rotating column is fixedly installed with a first driven gear. The first driving gear and the first driven gear are meshed and connected. Both ends of the first rotating column are fixedly installed with first threaded columns.

[0011] The telescopic mechanism includes a first movable hinge seat, a first fixed hinge seat, a second movable hinge seat, and a second fixed hinge seat. The first movable hinge seat is threaded to the outside of a first threaded post. The first fixed hinge seat is fixedly installed on the top side of the base plate. The second fixed hinge seat is fixedly installed on the bottom side of the worktable. A first fixed post is fixedly installed in the inner cavity at the bottom of the worktable. The second movable hinge seat is movably installed on the outside of the first fixed post.

[0012] A first connecting post is movably installed inside the top of the first movable hinge seat, and a second connecting post is movably installed in the first fixed hinge seat. The second movable hinge seat is movably connected to the second connecting post, and the second fixed hinge seat is movably connected to the first connecting post.

[0013] A first connecting pin is movably installed through the center of the first connecting pin and the center of the second connecting pin, and a second connecting pin is movably installed through the connection between the ends of the first connecting pin and the ends of the second connecting pin.

[0014] A second motor is fixedly installed at the bottom of the workbench, and a second threaded column is movably installed in the fixed frame. The output shaft of the second motor is fixedly connected to the second threaded column, and the second threaded column is threadedly connected to the first moving block.

[0015] A third motor is fixedly installed on the side of the connecting frame, and a third threaded column is movably installed inside the connecting frame. The output shaft end of the third motor is fixedly connected to the third threaded column, and the second moving block is threadedly connected to the outside of the third threaded column.

[0016] The base plate is equipped with casters at all four corners of its bottom.

[0017] Compared with the prior art, the above invention has the following advantages or beneficial effects:

[0018] 1. This testing and maintenance platform for metallurgical equipment features a first motor that drives a first threaded column to rotate via a first driving gear, a first driven gear, and a first rotating column. The rotation of the first threaded column causes a first movable hinge seat to move, while a second movable hinge seat slides on a first fixed column. The first and second fixed hinge seats are respectively fixed to a base plate and a worktable. Thus, the first and second movable hinge seats, through the first and second connecting pins respectively, change the angle between the first and second connecting columns, thereby adjusting the height of the worktable. This allows for adjustable worktable height according to actual conditions, facilitating the testing and maintenance of metallurgical equipment.

[0019] 2. This testing and maintenance platform for metallurgical equipment uses a second motor to drive a second threaded column to rotate. The rotation of the second threaded column causes a first moving block to move within a fixed frame. This movement of the first moving block, via a connecting plate, changes the height of the connecting frame relative to the worktable. A third motor drives a third threaded column to rotate. This rotation, along with the second moving block, mounting plate, and six-axis robotic arm, causes a testing probe to inspect the equipment on the worktable. Furthermore, the testing probe can be parallel to the worktable, increasing the testing range. Attached Figure Description

[0020] The present invention, its features, shape, and advantages will become more apparent from the following detailed description of non-limiting embodiments with reference to the accompanying drawings. Like reference numerals denote like parts throughout the drawings. The drawings are not drawn to scale; their purpose is to illustrate the gist of the invention.

[0021] Figure 1 This is a front view of the overall structure of this utility model;

[0022] Figure 2 This is a partial schematic diagram of the base plate of this utility model;

[0023] Figure 3 This is a partial schematic diagram showing the connection between the telescopic support mechanism and the bottom of the workbench of this utility model;

[0024] Figure 4 This is a schematic diagram of the telescopic support mechanism of this utility model;

[0025] Figure 5 This is a rear view connecting the fixed frame and the connecting frame of this utility model;

[0026] Figure 6 This is a front view showing the connection between the fixing frame and the connecting frame of this utility model;

[0027] Figure 7 This is an internal view of the front of the connecting frame of this utility model.

[0028] The markings in the diagram are as follows: 1. Base plate; 2. First telescopic cylinder; 3. Support plate; 4. Support telescopic mechanism; 5. First motor; 6. Workbench; 7. Fixed frame; 8. Connecting frame; 9. Detection probe; 10. First rotating column; 11. First threaded column; 12. First movable hinge seat; 13. Protective plate; 14. First connecting column; 15. First fixed hinge seat; 16. Second connecting column; 17. First connecting pin column; 18. First fixed column; 19. Second movable hinge seat; 20. Second fixed hinge seat; 21. Second connecting pin column; 22. Second motor; 23. Third motor; 24. Connecting plate; 25. Second threaded column; 26. First moving block; 27. First sliding through hole; 28. Six-axis robotic arm; 29. ​​Third threaded column; 30. Second moving block; 31. Second sliding through hole; 32. Mounting plate. Detailed Implementation

[0029] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present application, and not all embodiments.

[0030] Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this application.

[0031] A testing and maintenance platform for metallurgical equipment includes a movable base, a telescopic mechanism on top of the movable base, a worktable at the top of the telescopic mechanism, a fixed frame on top of the worktable, a connecting frame that can move up and down on the fixed frame, a robotic arm that can move left and right along the movable frame on the connecting frame, and a detection probe at the end of the robotic arm. The worktable is adjusted to a specified height by the telescopic mechanism, and then the connecting frame is controlled to move up and down along the metallurgical equipment. The movement of the robotic arm drives the detection probe to test the metallurgical equipment within its stroke range.

[0032] Specific embodiments, such as Figures 1 to 7 As shown,

[0033] Example 1,

[0034] A testing and maintenance platform for metallurgical equipment includes a base plate 1. Universal wheels are installed at the four corners of the bottom of the base plate 1. A first telescopic cylinder 2, a first motor 5, and a protective plate 13 are fixedly installed at the top of the base plate 1. A support telescopic mechanism 4 is provided at the top of the base plate 1. A worktable 6 is fixedly installed at the top of each support telescopic mechanism 4. A fixed frame 7 is fixedly installed at the top of the worktable 6. A first movable block 26 is movably installed inside the fixed frame 7. One end of the first movable block 26 passes through the inner wall of the fixed frame 7 and is fixedly installed with a connecting plate 24. The inner wall of the fixed frame 7 is provided with a first sliding through hole 27 that matches the connecting plate 24. The other end of the connecting plate 24 is fixedly installed with a connecting frame 8. The second moving block 30 is movably installed inside the connecting frame 8. The bottom inner wall of the connecting frame 8 is provided with a second sliding through hole 31 that matches the second moving block 30. The bottom end of the second moving block 30 passes through the bottom inner wall of the connecting frame 8 and is fixedly installed with a mounting plate 32. The bottom end of the mounting plate 32 is fixedly installed with a six-axis robotic arm 28. The other end of the output shaft of the six-axis robotic arm 28 is fixedly installed with a detection probe 9.

[0035] In this embodiment, the output shaft end of the first telescopic cylinder 2 passes through the inner wall of the base plate 1 and is fixedly installed with a support plate 3. The bottom end of the support plate 3 is provided with anti-slip texture, and the support plate 3 is located on the side of the universal wheel, and the support plate 3 does not contact the universal wheel.

[0036] In this embodiment, a first rotating column 10 is movably installed inside the base plate 1, a first driving gear is fixedly installed at the output shaft end of the first motor 5, a first driven gear is fixedly installed on the outside of the first rotating column 10, the first driving gear and the first driven gear are meshed and connected, and a first threaded column 11 is fixedly installed at both ends of the first rotating column 10.

[0037] In this embodiment, the supporting telescopic mechanism 4 includes a first movable hinge seat 12, a first fixed hinge seat 15, a second movable hinge seat 19, and a second fixed hinge seat 20. The first movable hinge seat 12 is threaded to the outside of the first threaded post 11. The first fixed hinge seat 15 is fixedly installed on the top side of the base plate 1. The second fixed hinge seat 20 is fixedly installed on the bottom side of the workbench 6. A first fixed post 18 is fixedly installed in the inner cavity at the bottom of the workbench 6. The second movable hinge seat 19 is movably installed on the outside of the first fixed post 18.

[0038] In this embodiment, a first connecting post 14 is movably installed inside the top of the first movable hinge seat 12, a second connecting post 16 is movably installed in the first fixed hinge seat 15, the second movable hinge seat 19 is movably connected to the second connecting post 16, and the second fixed hinge seat 20 is movably connected to the first connecting post 14.

[0039] In this embodiment, a first connecting pin 17 is movably installed through the center of the first connecting pin 14 and the center of the second connecting pin 16, and a second connecting pin 21 is movably installed through the connection between the end of the first connecting pin 14 and the end of the second connecting pin 16.

[0040] The working principle of this embodiment is as follows: When the testing and maintenance equipment stops moving, the first telescopic cylinder 2 drives the support plate 3 to contact the ground, which can ensure the stability of the testing and maintenance equipment and increase the convenience of testing and maintenance.

[0041] In use, the first motor 5 rotates, which in turn drives the first threaded column 11 to rotate via the first driving gear, the first driven gear, and the first rotating column 10. The rotation of the first threaded column 11 causes the first movable hinge seat 12 to move, while the second movable hinge seat 19 slides on the first fixed column 18. The first fixed hinge seat 15 and the second fixed hinge seat 20 are respectively fixed to the base plate 1 and the worktable 6. Thus, the first movable hinge seat 12 and the second movable hinge seat 19, through the first connecting pin 17 and the second connecting pin 21 respectively, change the angle between the first connecting column 14 and the second connecting column 16, thereby adjusting the height of the worktable 6. This allows for adjustment of the worktable 6's height according to actual conditions, facilitating the inspection and maintenance of metallurgical equipment.

[0042] Example 2:

[0043] Please see Figure 1 , Figures 5-7 This utility model provides a technical solution: a testing and maintenance platform suitable for metallurgical equipment, including a base plate 1. Universal wheels are provided at the four corners of the bottom of the base plate 1. A first telescopic cylinder 2, a first motor 5, and a protective plate 13 are fixedly installed on the top of the base plate 1. A supporting telescopic mechanism 4 is provided on the top of the base plate 1. A workbench 6 is fixedly installed on the top of each supporting telescopic mechanism 4. A fixed frame 7 is fixedly installed on the top of the workbench 6. A first movable block 26 is movably installed inside the fixed frame 7. One end of the first movable block 26 passes through the inner wall of the fixed frame 7 and is fixedly installed. The frame is equipped with a connecting plate 24. The inner wall of the fixed frame 7 is provided with a first sliding through hole 27 that matches the connecting plate 24. The other end of the connecting plate 24 is fixedly installed with a connecting frame 8. The inside of the connecting frame 8 is movably installed with a second moving block 30. The bottom inner wall of the connecting frame 8 is provided with a second sliding through hole 31 that matches the second moving block 30. The bottom end of the second moving block 30 passes through the bottom inner wall of the connecting frame 8 and is fixedly installed with a mounting plate 32. The bottom end of the mounting plate 32 is fixedly installed with a six-axis robotic arm 28. The output shaft of the other end of the six-axis robotic arm 28 is fixedly installed with a detection probe 9.

[0044] In this embodiment, a second motor 22 is fixedly installed at the bottom of the workbench 6, and a second threaded post 25 is movably installed in the fixed frame 7. The output shaft end of the second motor 22 is fixedly connected to the second threaded post 25, and the second threaded post 25 is threadedly connected to the first moving block 26.

[0045] In this embodiment, a third motor 23 is fixedly installed on the side of the connecting frame 8, and a third threaded post 29 is movably installed inside the connecting frame 8. The output shaft end of the third motor 23 is fixedly connected to the third threaded post 29, and the second moving block 30 is threadedly connected to the outside of the third threaded post 29.

[0046] The working principle of this embodiment is as follows: In use, the second motor 22 drives the second threaded column 25 to rotate. When the second threaded column 25 rotates, it drives the first moving block 26 to move within the fixed frame 7. When the first moving block 26 moves, it drives the connecting frame 7 to change its height relative to the worktable 6 via the connecting plate 24. The third motor 23 drives the third threaded column 29 to rotate. When the third threaded column 29 rotates, it drives the detection probe 9 to detect the device on the worktable 6 via the second moving block 30, the mounting plate 32, and the six-axis robotic arm 28. Moreover, the detection probe 9 can be parallel to the worktable 6, increasing the detection range.

[0047] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this application are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of this application described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover non-exclusive inclusion; for example, a process, method, system, product, or apparatus that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or apparatus.

[0048] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for the purpose of better describing this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation.

[0049] Furthermore, some of the aforementioned terms, besides indicating location or positional relationships, may also have other meanings. For example, the term "above" may, in certain circumstances, indicate a dependency or connection. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0050] Furthermore, the terms "installation," "setup," "equipped with," "connection," "linking," and "socketing" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral structure; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium, or an internal connection between two devices, components, or parts. Those skilled in the art can understand the specific meaning of these terms in this application based on the specific circumstances.

[0051] Those skilled in the art should understand that variations can be implemented by combining existing technology with the above embodiments, which will not be elaborated here. Such variations do not affect the substantive content of this utility model, and will not be elaborated here.

[0052] The preferred embodiments of this utility model have been described above. It should be understood that this utility model is not limited to the specific embodiments described above. Devices and structures not described in detail herein should be understood as being implemented in a conventional manner within the art. Any person skilled in the art can make many possible variations and modifications to the technical solutions of this utility model using the disclosed methods and techniques, or modify them into equivalent embodiments with equivalent changes, without departing from the scope of the technical solution of this utility model. This does not affect the essential content of this utility model. Therefore, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of this utility model, without departing from the content of the technical solution of this utility model, still fall within the protection scope of the technical solution of this utility model.

Claims

1. An inspection and service platform for a metallurgical plant, characterized by: The device includes a movable base, a telescopic mechanism on top of the movable base, a worktable at the top of the telescopic mechanism, a fixed frame on top of the worktable, a connecting frame that can move up and down on the fixed frame, a robotic arm that can move left and right along the movable frame on the connecting frame, and a detection probe at the end of the robotic arm. The worktable is adjusted to a specified height by the telescopic mechanism, and then the connecting frame is controlled to move up and down along the metallurgical equipment. The movement of the robotic arm drives the detection probe to detect the metallurgical equipment within its stroke range.

2. The inspection and maintenance platform for metallurgical equipment according to claim 1, characterized in that: The mobile base is equipped with a first telescopic cylinder and a first motor for controlling the telescopic mechanism, and a protective plate is provided on the outside of the first motor.

3. The metallurgical equipment inspection and repair platform of claim 1, wherein: A first movable block is movably installed inside the fixed frame. One end of the first movable block passes through the inner wall of the fixed frame and is fixedly installed with a connecting plate. A first sliding through hole matching the connecting plate is opened through the inner wall of the fixed frame. A connecting frame is fixedly installed at the other end of the connecting plate. A second movable block is movably installed inside the connecting frame. A second sliding through hole matching the second movable block is opened through the bottom inner wall of the connecting frame. A mounting plate is fixedly installed at the bottom of the mounting plate. A six-axis robotic arm is fixedly installed at the bottom end of the mounting plate. A detection probe is fixedly installed on the output shaft of the other end of the six-axis robotic arm.

4. The metallurgical equipment inspection and repair platform of claim 2, wherein: The base has a first rotating column movably installed inside, a first driving gear is fixedly installed on the output shaft end of the first motor, a first driven gear is fixedly installed on the outside of the first rotating column, the first driving gear and the first driven gear are meshed and connected, and a first threaded column is fixedly installed at both ends of the first rotating column.

5. The metallurgical plant inspection and maintenance platform of claim 4, wherein: The telescopic mechanism includes a first movable hinge seat, a first fixed hinge seat, a second movable hinge seat, and a second fixed hinge seat. The first movable hinge seat is threaded to the outside of a first threaded post. The first fixed hinge seat is fixedly installed on the top side of the base plate. The second fixed hinge seat is fixedly installed on the bottom side of the worktable. A first fixed post is fixedly installed in the inner cavity at the bottom of the worktable. The second movable hinge seat is movably installed on the outside of the first fixed post.

6. The metallurgical equipment inspection and maintenance platform of claim 5, wherein: A first connecting post is movably installed inside the top of the first movable hinge seat, and a second connecting post is movably installed in the first fixed hinge seat. The second movable hinge seat is movably connected to the second connecting post, and the second fixed hinge seat is movably connected to the first connecting post.

7. The testing and maintenance platform for metallurgical equipment according to claim 6, characterized in that: A first connecting pin is movably installed through the center of the first connecting pin and the center of the second connecting pin, and a second connecting pin is movably installed through the connection between the ends of the first connecting pin and the ends of the second connecting pin.

8. The metallurgical equipment inspection and repair platform of claim 1, wherein: A second motor is fixedly installed at the bottom of the workbench, and a second threaded column is movably installed in the fixed frame. The output shaft of the second motor is fixedly connected to the second threaded column, and the second threaded column is threadedly connected to the first moving block.

9. The metallurgical equipment inspection and repair platform of claim 3, wherein: A third motor is fixedly installed on the side of the connecting frame, and a third threaded column is movably installed inside the connecting frame. The output shaft end of the third motor is fixedly connected to the third threaded column, and the second moving block is threadedly connected to the outside of the third threaded column.

10. The inspection and service platform for metallurgical equipment according to claim 1, characterized in that: The base is provided with universal wheels at the four corners of the bottom end.

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