Integrated composite board end face trimming device

Abstract

The utility model provides an integrated composite plate end face trimming device which comprises a bottom plate. A roller conveyor is fixedly connected to the top face of the bottom plate, a composite plate is conveyed to the upper portion of the roller conveyor, limiting plates are fixedly connected to the positions, located on the two sides of the composite plate, of the middles of the two sides of the roller conveyor respectively, and positioning assemblies are installed on the positions, located at the two ends of the composite plate, of the two sides of the roller conveyor respectively. The trimming device comprises a bent rod, the bent rod is fixedly connected to the top face of the bottom plate, a translation rail is fixedly connected to one end of the bent rod, a translation threaded rod is rotationally connected into the translation rail, a translation plate is in threaded connection with the surface of the translation threaded rod, and a cotton cutting assembly is installed on the bottom face of the translation plate. And one end of the translation rail is fixedly connected with a translation motor. According to the sound insulation cotton cutting device, exposed sound insulation cotton can be cut through mutual cooperation of the roller conveyor, the limiting plate, the positioning assembly, the trimming device and the polishing assembly.

Description

Technical Field

[0001] This utility model relates to the field of end face trimming technology for integrated composite panels, and specifically to an end face trimming device for integrated composite panels. Background Technology

[0002] In the construction, decoration, and manufacturing industries, integrated composite panels are widely used due to their lightweight, high strength, and excellent sound insulation properties. Traditional integrated composite panels are typically composed of multiple layers of materials, including an outer metal sheet and an inner layer of sound-absorbing cotton. During actual processing, one end of the composite panel often needs to be bent to meet specific shape or assembly requirements. However, after bending, the inner sound-absorbing cotton is exposed. If not trimmed, the remaining cotton can hinder subsequent bending or assembly operations, affecting the final quality and aesthetics of the product.

[0003] Currently, traditional methods for cutting sound insulation cotton mainly rely on manual operation. Specifically, workers must hold a cutting knife and cut the exposed sound insulation cotton along the creases of the composite board. However, because sound insulation cotton is typically thick and dense, a single cut is often insufficient to completely sever it, requiring workers to repeat the cutting process multiple times. This method is not only inefficient, increasing labor intensity and production costs, but also poses certain safety hazards. For example, during the cutting process, workers' hands are prone to contact with the sharp edges of the bent board, causing scratches or other injuries. Furthermore, the precision and consistency of manual cutting are difficult to guarantee, potentially leading to uneven cut surfaces that affect the accuracy of subsequent bending or assembly, and even reduce the overall performance of the composite board. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides an integrated composite plate end face trimming device, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] An integrated composite board end face trimming device includes a base plate; a roller conveyor is fixedly connected to the top surface of the base plate, a composite board is conveyed on the upper part of the roller conveyor, limit plates are fixedly connected to the middle of both sides of the roller conveyor and on both sides of the composite board, positioning components are installed on both sides of the roller conveyor and at both ends of the composite board, a trimming device is installed on the top surface of the base plate and above the composite board, and a grinding component is installed on the top surface of the base plate and at one end of the roller conveyor; the trimming device includes a bent rod, a bent rod is fixedly connected to the top surface of the base plate, a translation rail is fixedly connected to one end of the bent rod, a translation threaded rod is rotatably connected inside the translation rail, a translation plate is threadedly connected to the surface of the translation threaded rod, a cotton cutting component is installed on the bottom surface of the translation plate, a translation motor is fixedly connected to one end of the translation rail, and a translation threaded rod is fixedly connected to the output end of the translation motor.

[0007] Furthermore, the cotton cutting assembly includes a first lifting pneumatic rod, the bottom surface of the translation plate is fixedly connected to the first lifting pneumatic rod, the output end of the first lifting pneumatic rod is fixedly connected to a cutting rail, a cutting threaded rod is rotatably connected inside the cutting rail, a cutting block is threadedly connected to the surface of the cutting threaded rod, a cutting component is installed on the bottom surface of the cutting block, a cutting motor is fixedly connected to one end of the cutting rail, the output end of the cutting motor is fixedly connected to the cutting threaded rod, and a lower pressure plate is fixedly connected to one side of the cutting rail.

[0008] Furthermore, the cutting component includes an L-shaped separating blade and a cutting frame. The bottom surface of the cutting block is fixedly connected to the L-shaped separating blade and the cutting frame, and a cutting motor is fixedly connected to one side of the cutting frame. The output shaft end of the cutting motor is connected to a cutting saw blade through a worm gear and a worm wheel.

[0009] Furthermore, the composite board includes a lower plate, with a first sound insulation cotton and a second sound insulation cotton fixedly connected to both ends of the top surface of the lower plate, the top surface of the first sound insulation cotton being fixedly connected to a first folded edge plate, and the top surface of the second sound insulation cotton being fixedly connected to a second folded edge plate.

[0010] Furthermore, the positioning component includes a fixed block, and fixed blocks are respectively fixedly connected to both sides of the roller conveyor. A positioning rod is rotatably connected inside the fixed block. A positioning gear is fixedly connected to the bottom surface of the positioning rod. A deflection pneumatic rod is fixedly connected to the bottom surface of the fixed block. A deflection rack is fixedly connected to the output end of the deflection pneumatic rod. The deflection rack meshes with the positioning gear.

[0011] Furthermore, the grinding assembly includes a sliding track, with the top surface of the base plate fixedly connected to the sliding track. A support leg is slidably connected within the sliding track. A pneumatic rod is fixedly connected to one side of the support leg and located between the sliding tracks. A grinding track is fixedly connected to the top surface of the support leg. A grinding threaded rod is rotatably connected within the grinding track. A transverse plate is threadedly connected to the surface of the grinding threaded rod. A grinding motor is fixedly connected to one side of the transverse plate. The output end of the grinding motor is rotatably connected to a grinding disc via a worm gear and worm wheel. A transverse motor is fixedly connected to one end of the grinding track, and the output end of the transverse motor is fixedly connected to the grinding threaded rod.

[0012] This utility model provides an integrated composite plate end face trimming device. Compared with the prior art, it has the following advantages:

[0013] 1. The translation motor in the trimming device drives the translation threaded rod to rotate, thereby moving the cotton cutting assembly to facilitate the cutting of the exposed first and second sound insulation cotton.

[0014] 2. The cutting motor drives the cutting saw blade to rotate, thereby cutting and separating the exposed sound insulation cotton from the non-exposed sound insulation cotton. After separation, the exposed sound insulation cotton is then separated from the lower plate by an L-shaped separator, making it easier to remove the cut sound insulation cotton later.

[0015] 3. By cooperating with the positioning components and limiting plates, the two sides and two ends of the composite board can be limited, which facilitates the cutting and separation of the exposed sound insulation cotton later.

[0016] 4. The grinding component allows for grinding one end of the lower plate, which facilitates later assembly and avoids gaps caused by burrs or unevenness, thus affecting product quality. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A schematic diagram of the overall structure of this utility model is shown;

[0019] Figure 2 A schematic diagram of the roller conveyor and composite plate structure of this utility model is shown;

[0020] Figure 3A schematic diagram of the composite plate structure of this utility model is shown;

[0021] Figure 4 A schematic diagram of the roller conveyor structure of this utility model is shown;

[0022] Figure 5 A schematic diagram of the positioning component structure of this utility model is shown;

[0023] Figure 6 A schematic diagram of the grinding component structure of this utility model is shown;

[0024] Figure 7 A partial cross-sectional structural diagram of the grinding assembly of this utility model is shown;

[0025] Figure 8 A schematic diagram of the trimming device of this utility model is shown;

[0026] Figure 9 A partial cross-sectional structural diagram of the trimming device of this utility model is shown;

[0027] The diagram shows: 1. Base plate; 2. Roller conveyor; 3. Composite board; 31. Lower plate; 32. First sound insulation cotton; 33. Second sound insulation cotton; 34. First folded edge plate; 35. Second folded edge plate; 4. Limiting plate; 5. Positioning assembly; 51. Fixing block; 52. Positioning rod; 53. Positioning gear; 54. Deflection pneumatic rod; 55. Deflection rack; 6. Trimming device; 61. Bending rod; 62. Translation track; 63. Translation threaded rod; 64. Translation plate; 65. Cotton cutting assembly; 651. First lifting plate. 652. Lowering pneumatic rod; 653. Cutting rail; 654. Cutting thread rod; 655. Cutting block; 656. Cutting motor; 657. Lower pressure plate; 658. L-shaped separating blade; 659. Cutting frame; 650. Cutting motor; 6510. Cutting saw blade; 66. Translation motor; 7. Grinding assembly; 71. Sliding rail; 72. Support leg; 73. Pushing pneumatic rod; 74. Grinding rail; 75. Grinding thread rod; 76. Horizontal movement plate; 77. Grinding motor; 78. Grinding disc; 79. Horizontal movement motor. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions in the embodiments of this utility model are described clearly and completely. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0029] Example 1

[0030] To address the technical problems in the background art, the following integrated composite plate end face trimming device is provided:

[0031] Combination Figures 1-9 As shown, the present invention provides an integrated composite plate end face trimming device, including a base plate 1; a roller conveyor 2 is fixedly connected to the top surface of the base plate 1, a composite plate 3 is conveyed on the upper part of the roller conveyor 2, limit plates 4 are fixedly connected to the middle of both sides of the roller conveyor 2 and located on both sides of the composite plate 3, positioning components 5 are installed on both sides of the roller conveyor 2 and located at both ends of the composite plate 3, and a trimming device 6 is installed on the top surface of the base plate 1 and above the composite plate 3. A grinding assembly 7 is installed at one end of the conveyor 2; the trimming device 6 includes a bent rod 61, the bent rod 61 is fixedly connected to the top surface of the base plate 1, a translation track 62 is fixedly connected to one end of the bent rod 61, a translation threaded rod 63 is rotatably connected inside the translation track 62, a translation plate 64 is threadedly connected to the surface of the translation threaded rod 63, a cotton cutting assembly 65 is installed on the bottom surface of the translation plate 64, a translation motor 66 is fixedly connected to one end of the translation track 62, and the translation threaded rod 63 is fixedly connected to the output end of the translation motor 66.

[0032] The translation motor 66 in the trimming device 6 drives the translation threaded rod 63 to rotate, thereby moving the cotton cutting assembly 65 to facilitate the cutting of the exposed first sound insulation cotton 32 and second sound insulation cotton 33.

[0033] In this embodiment, the cotton cutting assembly 65 includes a first lifting pneumatic rod 651. The bottom surface of the translation plate 64 is fixedly connected to the first lifting pneumatic rod 651. The output end of the first lifting pneumatic rod 651 is fixedly connected to a cutting track 652. A cutting threaded rod 653 is rotatably connected inside the cutting track 652. A cutting block 654 is threadedly connected to the surface of the cutting threaded rod 653. A cutting component is installed on the bottom surface of the cutting block 654. A cutting motor 655 is fixedly connected to one end of the cutting track 652. The output end of the cutting motor 655 is fixedly connected to the cutting threaded rod 653. A lower pressure plate 656 is fixedly connected to one side of the cutting track 652. The cutting component includes an L-shaped separating blade 657 and a cutting frame 658. The bottom surface of the cutting block 654 is fixedly connected to the L-shaped separating blade 657 and the cutting frame 658 respectively. A cutting motor 659 is fixedly connected to one side of the cutting frame 658. The output shaft end of the cutting motor 659 is rotatably connected to a cutting saw blade 6510 through a worm gear and worm wheel.

[0034] The cutting motor 659 drives the cutting saw blade 6510 to rotate, thereby cutting and separating the exposed sound insulation cotton from the unexposed sound insulation cotton. After separation, the exposed sound insulation cotton is then separated from the lower plate 31 by the L-shaped separator 657, making it convenient to remove the cut sound insulation cotton later.

[0035] Example 2

[0036] like Figures 1-9 As shown, based on the above embodiments, this embodiment further provides the following:

[0037] The composite panel 3 includes a lower panel 31. A first sound-insulating cotton 32 and a second sound-insulating cotton 33 are fixedly connected to both ends of the top surface of the lower panel 31, respectively. A first folded-edge plate 34 is fixedly connected to the top surface of the first sound-insulating cotton 32, and a second folded-edge plate 35 is fixedly connected to the top surface of the second sound-insulating cotton 33. The positioning assembly 5 includes a fixing block 51. Fixing blocks 51 are fixedly connected to both sides of the roller conveyor 2, and a positioning rod 52 is rotatably connected inside the fixing block 51. A positioning gear 53 is fixedly connected to the bottom surface of the positioning rod 52, and a deflection pneumatic rod 54 is fixedly connected to the bottom surface of the fixing block 51. A deflection rack 55 is fixedly connected to the output end of the deflection pneumatic rod 54, and the deflection rack 55 meshes with the positioning gear 53.

[0038] By cooperating with the positioning component 5 and the limiting plate 4, the two sides and two ends of the composite board 3 can be limited, which facilitates the cutting and separation of the exposed sound insulation cotton in the later stage.

[0039] Example 3

[0040] like Figures 1-9 As shown, based on the above embodiments, this embodiment further provides the following:

[0041] The grinding assembly 7 includes a sliding rail 71. The sliding rail 71 is fixedly connected to the top surface of the base plate 1. A support leg 72 is slidably connected inside the sliding rail 71. A push pneumatic rod 73 is fixedly connected to one side of the support leg 72 and located between the sliding rails 71. A grinding rail 74 is fixedly connected to the top surface of the support leg 72. A grinding threaded rod 75 is rotatably connected inside the grinding rail 74. A transverse plate 76 is threadedly connected to the surface of the grinding threaded rod 75. A grinding motor 77 is fixedly connected to one side of the transverse plate 76. A grinding disc 78 is rotatably connected to the output end of the grinding motor 77 through a worm gear and worm wheel. A transverse motor 79 is fixedly connected to one end of the grinding rail 74. The grinding threaded rod 75 is fixedly connected to the output end of the transverse motor 79.

[0042] The grinding component 7 can be used to grind one end of the lower plate 31, which makes it easier to avoid gaps after assembly due to burrs or unevenness, thus affecting product quality.

[0043] Working principle and usage process of this utility model:

[0044] In use:

[0045] In use, firstly, the composite board 3 is transported to the roller conveyor 2 by external equipment. Then, the limiting plates 4 on both sides of the roller conveyor 2 start to limit the two sides of the composite board 3. After the limit is reached, the deflection pneumatic rod 54 is activated. When the deflection pneumatic rod 54 is working, it will drive the deflection rack 55 to move. When the deflection rack 55 moves, it will drive the positioning gear 53 to rotate, thereby driving the positioning rod 52 to rotate 90 degrees. At this time, the two ends of the composite board 3 can be limited by the four sets of positioning rods 52.

[0046] After the limit is reached, the translation motor 66 is started, which drives the translation threaded rod 63 to rotate, thereby moving the translation plate 64. As the translation plate 64 moves, it drives the cotton cutting assembly 65 to move. When the cotton cutting assembly 65 moves to the upper part of one end of the first edge-folding plate 34, the translation motor 66 stops working. At this time, the first lifting pneumatic rod 651 is started. When the lifting pneumatic rod 651 works, it drives the cutting component and the lower pressure plate 656 to move downward as a whole. When the lower pressure plate 656 moves downward to the top surface of the first edge-folding plate 34, the lifting pneumatic rod 651 stops working. At this time, the L-shaped separating knife 657 and the cutting saw blade 6510 will be located on one side of the first sound insulation cotton 32. At the same time, the deflection pneumatic rod 54 drives the positioning rod 52 to rotate, so that the positioning rod 52 does not affect the subsequent belt... After the positioning rod 52 is removed, the cutting motor 659 is started, driving the cutting saw blade 6510 to rotate. When the cutting saw blade 6510 rotates, the cutting motor 655 is activated. When the cutting motor 655 operates, it drives the cutting thread rod 653 to rotate. When the cutting thread rod 653 rotates, it drives the L-shaped separating blade 657 and the cutting saw blade 6510 to move. As the cutting saw blade 6510 moves, it begins to travel along the crease of the first folded edge plate 34, cutting the exposed first sound insulation cotton 32. The cut first sound insulation cotton 32 is then separated from the lower plate 31 by the subsequent L-shaped separating blade 657. After complete separation, the cut first sound insulation cotton 32 can be easily removed by the workers.

[0047] After the first sound insulation cotton 32 is cut, the cotton cutting assembly 65 is reset. After the reset, the translation motor 66 is started again. When the translation motor 66 is working, it will drive the cotton cutting assembly 65 to move above the second folded edge plate 35, which will facilitate the cutting of the exposed second sound insulation cotton 33.

[0048] As the cotton cutting assembly 65 moves as a whole, the pneumatic rod 73 drives the polishing disc 78 and polishing track 74 to move closer to the first edge plate 34. When one side of the polishing disc 78 is located on one side of the lower plate 31, the pneumatic rod 73 stops moving. At the same time, the polishing motor 77 starts working and drives the polishing disc 78 to rotate. When the polishing disc 78 rotates, the transverse motor 79 starts working and drives the polishing threaded rod 75 to rotate, thereby driving the transverse plate 76 and the polishing disc 78 to move. This allows the polishing disc 78 to move along one side of the lower plate 31 and begin polishing one side of the lower plate 31, which facilitates better assembly later and avoids gaps caused by burrs during assembly.

[0049] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.

[0050] The above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.

Claims

1. An apparatus for trimming the end face of an integrated composite panel, characterized in that: Includes a base plate (1); a roller conveyor (2) is fixedly connected to the top surface of the base plate (1), a composite plate (3) is conveyed on the upper part of the roller conveyor (2), a limit plate (4) is fixedly connected to the middle of both sides of the roller conveyor (2) and located on both sides of the composite plate (3), positioning components (5) are installed on both sides of the roller conveyor (2) and located at both ends of the composite plate (3), a trimming device (6) is installed on the top surface of the base plate (1) and located above the composite plate (3), and a grinding component (7) is installed on the top surface of the base plate (1) and located at one end of the roller conveyor (2); The trimming device (6) includes a bent rod (61), which is fixedly connected to the top surface of the base plate (1). One end of the bent rod (61) is fixedly connected to a translation track (62). A translation threaded rod (63) is rotatably connected inside the translation track (62). A translation plate (64) is threadedly connected to the surface of the translation threaded rod (63). A cotton cutting assembly (65) is installed on the bottom surface of the translation plate (64). A translation motor (66) is fixedly connected to one end of the translation track (62), and the output end of the translation motor (66) is fixedly connected to the translation threaded rod (63).

2. The device for trimming the end face of an integrated composite panel according to claim 1, characterized in that: The cotton cutting assembly (65) includes a first lifting pneumatic rod (651), the bottom surface of the translation plate (64) is fixedly connected to the first lifting pneumatic rod (651), the output end of the first lifting pneumatic rod (651) is fixedly connected to a cutting rail (652), a cutting thread rod (653) is rotatably connected inside the cutting rail (652), a cutting block (654) is threadedly connected to the surface of the cutting thread rod (653), a cutting component is installed on the bottom surface of the cutting block (654), a cutting motor (655) is fixedly connected to one end of the cutting rail (652), the output end of the cutting motor (655) is fixedly connected to the cutting thread rod (653), and a lower pressure plate (656) is fixedly connected to one side of the cutting rail (652).

3. The device for trimming the end face of an integrated composite panel according to claim 2, characterized in that: The cutting component includes an L-shaped separating blade (657) and a cutting frame (658). The bottom surface of the cutting block (654) is fixedly connected to the L-shaped separating blade (657) and the cutting frame (658). A cutting motor (659) is fixedly connected to one side of the cutting frame (658). The output shaft end of the cutting motor (659) is rotatably connected to a cutting saw blade (6510) through a worm gear and worm wheel.

4. The device for trimming the end face of an integrated composite panel according to claim 3, characterized in that: The composite board (3) includes a lower board (31), and a first sound insulation cotton (32) and a second sound insulation cotton (33) are fixedly connected to both ends of the top surface of the lower board (31). A first folded edge plate (34) is fixedly connected to the top surface of the first sound insulation cotton (32), and a second folded edge plate (35) is fixedly connected to the top surface of the second sound insulation cotton (33).

5. The device for trimming the end face of a one-piece composite panel according to claim 4, characterized in that: The positioning component (5) includes a fixed block (51). Fixed blocks (51) are fixedly connected to both sides of the roller conveyor (2). A positioning rod (52) is rotatably connected inside the fixed block (51). A positioning gear (53) is fixedly connected to the bottom surface of the positioning rod (52). A deflection pneumatic rod (54) is fixedly connected to the bottom surface of the fixed block (51). A deflection rack (55) is fixedly connected to the output end of the deflection pneumatic rod (54). The deflection rack (55) meshes with the positioning gear (53).

6. The device for trimming the end face of a one-piece composite panel according to claim 5, characterized in that: The grinding assembly (7) includes a sliding rail (71). The top surface of the base plate (1) is fixedly connected to the sliding rail (71). A support leg (72) is slidably connected inside the sliding rail (71). A push pneumatic rod (73) is fixedly connected to one side of the support leg (72) and between the sliding rails (71). A grinding rail (74) is fixedly connected to the top surface of the support leg (72). A grinding threaded rod (75) is rotatably connected inside the grinding rail (74). A transverse plate (76) is threadedly connected to the surface of the grinding threaded rod (75). A grinding motor (77) is fixedly connected to one side of the transverse plate (76). A grinding disc (78) is rotatably connected to the output end of the grinding motor (77) through a worm gear and worm wheel. A transverse motor (79) is fixedly connected to one end of the grinding rail (74). The grinding threaded rod (75) is fixedly connected to the output end of the transverse motor (79).

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