Cowshed manure cleaning pool prefabricated panel forming device

Abstract

The utility model provides a cow house manure cleaning pool prefabricated panel forming device. The cow house manure cleaning pool prefabricated panel forming device comprises a forming rack and a forming mold. The forming rack comprises a base, supports are arranged on the two sides of the base, a top seat is arranged on the tops of the supports, a downward pressing air cylinder and an upper guide sleeve are arranged on the lower side of the top seat, an upper guide column is movably assembled in the upper guide sleeve, a supporting air cylinder and a lower guide sleeve are arranged on the base, and a lower guide column is movably assembled in the lower guide sleeve. A telescopic rod of the supporting air cylinder and the upper end of the lower guide column are connected with the lifting table. The forming die comprises a die frame, a supporting plate and a pressing plate, the supporting plate is separably arranged below the die frame, the pressing plate is separably arranged above the die frame, and the upper side of the pressing plate is connected with a telescopic rod of a downward pressing air cylinder and the lower end of an upper guide column. The forming device has the advantages of easiness in forming and demolding and the like, can realize automatic conveying of the forming mold, and is high in production efficiency. The prefabricated panel manufactured through the device has the advantages of being good in skid resistance, convenient to disassemble and assemble, stable in structure and the like.

Description

Technical Field

[0001] This utility model relates to the field of prefabricated panel forming technology, specifically to a prefabricated panel forming device for a cattle shed manure cleaning pool. Background Technology

[0002] In the construction of large and medium-sized dairy farms, according to the standardized construction requirements for dairy farms, concrete roads need to be laid to ensure the normal life of dairy cows. Compared with other roads, cement concrete has advantages such as being sturdy and durable, easy to clean manure and sludge, easy to wash and disinfect, and having good heat dissipation in summer.

[0003] However, the use of concrete floors poses several safety and health risks to dairy cows' daily lives. Firstly, concrete floors have poor slip resistance, making it easy for cows to slip and fall, thus requiring anti-slip grooves. Secondly, even with anti-slip grooves, the combined effects of the impact of cattle on the ground, long-term wear and tear, organic matter erosion, uneven foundation settlement, mechanical manure scraping, and winter icing can easily lead to premature damage to the surface, especially in manure pits. Within three years, surface defects such as sandblasting, pitting, and exposed pebbles can occur, with a failure rate exceeding 95% in manure pit areas. Exposed pebbles prevent timely cleaning of manure, causing cows to tread on it for extended periods. This leads to fecal residue buildup between the toes, which, after fermentation, harbors bacteria that can cause interdigital dermatitis, resulting in lameness, hoof rot, and hoof deformities.

[0004] To ensure the safety and health of dairy cows, concrete pavements need to be treated with anti-slip measures, and surface defects need to be repaired promptly. However, concrete pavement repairs usually require large-scale replacement, which is labor-intensive, and the pavement cannot be used until it is fully dried and set, causing inconvenience for manure cleaning pit repairs. Prefabricated anti-slip panels made of concrete could be used as a solution. By laying these panels inside the manure cleaning pits, localized repairs can be made when defects occur, facilitating manure cleaning and improving repair efficiency. However, currently, there is no device available for molding these prefabricated panels.

[0005] Therefore, there is an urgent need for a prefabricated panel forming device for cattle shed manure cleaning tanks, which facilitates the production of prefabricated panels for cattle shed manure cleaning tanks. Summary of the Invention

[0006] The technical problem to be solved by this utility model is to provide a prefabricated panel forming device for cattle shed manure cleaning pools, which is easy to form and demold in the production of prefabricated panels, and can realize the automatic conveying of forming molds, thereby improving production efficiency.

[0007] This utility model provides a prefabricated panel forming device for a cattle shed manure cleaning tank, including a forming frame and a forming mold, wherein:

[0008] The forming frame includes a base, with supports on both sides of the base, a top seat on the top of the supports, a lower pressure cylinder and an upper guide sleeve on the lower side of the top seat, an upper guide column movably mounted inside the upper guide sleeve, a support cylinder and a lower guide sleeve on the base, a lower guide column movably mounted inside the lower guide sleeve, and the extension rod of the support cylinder and the upper end of the lower guide column are respectively connected to the lifting platform.

[0009] The forming mold includes a mold frame, a support plate, and a pressure plate. The support plate can be detachably disposed below the mold frame, and the pressure plate can be detachably disposed above the mold frame. The upper side of the pressure plate is connected to the telescopic rod of the lower pressure cylinder and the lower end of the upper guide column, respectively.

[0010] Preferably, the mold frame includes an openable left mold frame and a right mold frame. The left mold frame is provided with a left connecting pin seat on each side, and the right mold frame is provided with a right connecting pin seat on each side. The left connecting pin seat and the right connecting pin seat are detachably connected by a pin.

[0011] Preferably, one end of the left mold frame is provided with a set of through holes, one through hole into which a guide rod can be detachably inserted, and the other through hole into which a hanging ring can be detachably inserted. The inner side of one end of the right mold frame is provided with a lug for forming a slot and a cylinder for forming a guide groove.

[0012] Preferably, the pallet includes a pallet body, and the upper side of the pallet body is provided with a plurality of trapezoidal protrusions for forming anti-slip grooves.

[0013] Preferably, the pressure plate includes a pressure plate body, and a pressure table is provided on the lower side of the pressure plate body.

[0014] Preferably, it also includes a conveying mechanism, which includes a front conveyor belt and a rear conveyor belt, which are located at the front and rear ends of the lifting platform, respectively, and the distance between the front conveyor belt and the rear conveyor belt is less than the length of the pallet.

[0015] Preferably, it also includes a feeding mechanism, which includes a hopper installed on the top of the top seat, a set of telescopic feed pipes whose upper ends pass through the top seat and communicate with the bottom of the hopper, and whose lower ends are embedded in the pressure plate and have downward openings.

[0016] Preferably, the telescopic feed tube is a corrugated pipe.

[0017] The working principle of this utility model is as follows: The precast panel forming device for cattle shed manure cleaning pits of this utility model divides the forming mold into three separable parts: a mold frame, a support plate, and a pressure plate, facilitating the forming and demolding of the precast panels. Secondly, trapezoidal protrusions are set on the support plate to create precast panels with anti-slip grooves, preventing cattle from slipping while walking. Simultaneously, a guide rod and hanging ring are detachably set at one end of the mold frame, which are embedded in the precast panel during forming. Lugs and cylinders are set at the other end, forming corresponding guide grooves and slots during forming. This facilitates the interlocking of precast panels through the guide rods and guide grooves to prevent collapse and allows for suspension using lifting equipment via the hanging rings during installation and dismantling. Furthermore, a conveying mechanism is provided, with a front conveyor belt and a rear conveyor belt at both ends of the lifting platform. The distance between the front and rear conveyor belts is less than the length of the support plate. The front conveyor belt transports the empty forming mold, and the rear conveyor belt transports the formed mold and precast panels. The contact between the mold and the conveying mechanism is controlled by the lifting of the lifting platform, thereby achieving automatic conveying of the forming mold.

[0018] The beneficial effects of this utility model are as follows: The precast panel forming device for cattle shed manure cleaning tanks of this utility model has the advantages of easy forming and demolding, and the device can realize automatic conveying of the forming mold, resulting in high production efficiency. In addition, the precast panels prepared using this device have the characteristics of good anti-slip properties, convenient assembly and disassembly, and stable structure. Attached Figure Description

[0019] Figure 1 This is a perspective view of the prefabricated panel forming device for the manure cleaning pool in Example 1;

[0020] Figure 2 for Figure 1 Schematic diagram of the structure of the intermediate forming mold;

[0021] Figure 3 for Figure 2 Schematic diagram of the middle support plate;

[0022] Figure 4 This is a perspective view of the prefabricated panel forming device for the manure cleaning pool in Example 2;

[0023] Figure 5 for Figure 2 Schematic diagram of the middle mold frame;

[0024] Figure 6 for Figure 2 A schematic diagram of the structure of the prefabricated panel obtained by forming the middle mold frame.

[0025] In the diagram: 1. Molding frame, 11. Base, 12. Support, 13. Top seat, 14. Lower pressure cylinder, 15. Upper guide sleeve, 16. Upper guide column, 17. Support cylinder, 18. Lower guide sleeve, 19. Lower guide column, 10. Lifting platform; 2. Molding mold, 21. Mold frame, 21-1. Left mold frame, 21-2. Right mold frame, 21-3. Left connecting pin seat, 21-4. Right connecting pin seat, 21-5. Pin, 21-6. Guide rod, 21-7. Hanging ring, 21-8. Lug, 21-9. Support plate, 22. Support plate body, 22-1. Trapezoidal boss, 22-2. Pressure plate, 23. Pressure plate body, 23-1. Pressure platform, 23-2. Conveying mechanism, 31. Front conveyor belt, 32. Rear conveyor belt. Feeding mechanism, 4. Hopper, 41. Telescopic feed pipe, 42. Precast panel, 5. Detailed Implementation

[0026] To make the technical solution of this utility model easier to understand, the technical solution of this utility model will now be clearly and completely described in conjunction with the accompanying drawings and specific embodiments.

[0027] Example 1:

[0028] like Figures 1 to 3 As shown, the prefabricated panel forming device for the cattle shed manure cleaning tank in this embodiment includes a forming frame 1 and a forming mold 2, wherein:

[0029] The forming frame 1 includes a base 11, with supports 12 on both sides of the base 11. A top seat 13 is provided on the top of the support 12. A pressing cylinder 14 and an upper guide sleeve 15 are provided on the lower side of the top seat 13. An upper guide column 16 is movably installed inside the upper guide sleeve 15. A support cylinder 17 and a lower guide sleeve 18 are provided on the base 11. A lower guide column 19 is movably installed inside the lower guide sleeve 18. The telescopic rod of the support cylinder 17 and the upper end of the lower guide column 19 are respectively connected to the lifting platform 10.

[0030] The molding die 2 includes a mold frame 21, a support plate 22, and a pressure plate 23. The support plate 22 is detachably disposed below the mold frame 21, and the pressure plate 23 is detachably disposed above the mold frame 21. The upper side of the pressure plate 23 is connected to the telescopic rod of the lower pressure cylinder 14 and the lower end of the upper guide column 16, respectively. The mold frame 21 includes an openable left mold frame 21-1 and a right mold frame 21-2. The left mold frame 21-1 has left connecting pin seats 21-3 on both sides, and the right mold frame 21-2 has right connecting pin seats 21-4 on both sides. The left connecting pin seats 21-3 and the right connecting pin seats 21-4 are detachably connected by pins 21-5. The support plate 22 includes a support plate body 22-1. The upper side of the support plate body 22-1 has several trapezoidal bosses 22-2 for forming anti-slip grooves. The pressure plate 23 includes a pressure plate body 23-1, and a pressure table 23-2 is provided on the lower side of the pressure plate body 23-1.

[0031] Example 2:

[0032] like Figures 4 to 6 As shown, the prefabricated panel forming device for the cattle shed manure cleaning tank in this embodiment includes a forming frame 1, a forming mold 2, a conveying mechanism 3, and a feeding mechanism 4, wherein:

[0033] The forming frame 1 includes a base 11, with supports 12 on both sides of the base 11. A top seat 13 is provided on the top of the support 12. A pressing cylinder 14 and an upper guide sleeve 15 are provided on the lower side of the top seat 13. An upper guide column 16 is movably installed inside the upper guide sleeve 15. A support cylinder 17 and a lower guide sleeve 18 are provided on the base 11. A lower guide column 19 is movably installed inside the lower guide sleeve 18. The telescopic rod of the support cylinder 17 and the upper end of the lower guide column 19 are respectively connected to the lifting platform 10.

[0034] The forming mold 2 includes a mold frame 21, a support plate 22 and a pressure plate 23. The support plate 22 can be detachably disposed below the mold frame 21, and the pressure plate 23 can be detachably disposed above the mold frame 21. The upper side of the pressure plate 23 is connected to the telescopic rod of the lower pressure cylinder 14 and the lower end of the upper guide column 16, respectively. The mold frame 21 includes an openable left mold frame 21-1 and a right mold frame 21-2. The left mold frame 21-1 has left connecting pin seats 21-3 on both sides, and the right mold frame 21-2 has right connecting pin seats 21-4 on both sides. The left connecting pin seats 21-3 and right connecting pin seats 21-4 are detachably connected by pins 21-5. One end of the left mold frame 21-1 has a set of through holes, one through hole into which a guide rod 21-6 can be detachably inserted, and the other through hole into which a hanging ring 21-7 can be detachably inserted. The inner side of one end of the right mold frame 21-2 has a lug 21-8 for forming a slot and a cylinder 21-9 for forming a guide groove. The tray 22 includes a tray body 22-1, and the upper side of the tray body 22-1 has several trapezoidal bosses 22-2 for forming anti-slip grooves. The pressure plate 23 includes a pressure plate body 23-1, and a pressure table 23-2 is provided on the lower side of the pressure plate body 23-1.

[0035] The conveying mechanism 3 includes a front conveyor belt 31 and a rear conveyor belt 32, which are located at the front and rear ends of the lifting platform 10, respectively, and the distance between the front conveyor belt 31 and the rear conveyor belt 32 is less than the length of the pallet 22.

[0036] The feeding mechanism 4 includes a hopper 41 installed on the top of the top seat 13, and a set of telescopic feed pipes 42 whose upper ends pass through the top seat 13 and communicate with the bottom of the hopper 41. The lower ends of the telescopic feed pipes 42 are embedded in the pressure plate 23 and have downward openings. The telescopic feed pipes 42 are corrugated pipes.

[0037] The method of using this utility model: When using the precast panel forming device for cattle shed manure cleaning tanks, first place the mold frame 21 on the upper side of the support plate 22, and place the guide rod 21-6 and hanging ring 21-7 into the through hole on the mold frame 21, so that the guide rod 21-6 and hanging ring 21-7 extend an appropriate length towards the inner wall of the mold frame. Then, place the support plate 22 and mold frame 21 on the front conveyor belt 31. The support plate 22 and mold frame 21 move with the front conveyor belt 31. When the support plate 22 and mold frame 21 are sent to the position above the lifting platform 10, the support cylinder 17 is activated, driving the lifting platform 10 to rise, lifting the support plate 22 and mold frame 21 upwards, separating them from the front conveyor belt 31 and the rear conveyor belt 32. At this time, the pressing cylinder 14 is activated, driving the pressing plate 23 to descend and cover the mold frame 21. Pre-mixed cement and other materials are added into the mold frame 21 through the telescopic frame material pipe 42 for pressing and molding. After molding, the lifting platform 10 descends again to the same horizontal plane as the front / rear conveyor belts 31 / 32, and the bottom of the pallet 22 contacts the front / rear conveyor belts 31 / 32, conveying the pallet 22 and the mold frame 21 to other positions for curing and drying. After molding, the pin 21-5 is pulled out, and the left mold frame 21-1 and the right mold frame 21-2 are opened to both sides. The guide rod 21-6 and the hanging ring 21-7 are embedded in the precast panel and separate from the mold frame 21 during demolding.

[0038] It should be noted that the embodiments described herein are only some embodiments of this utility model, and not all implementations of this utility model. These embodiments are merely illustrative and are intended only to provide a more intuitive and clear way of understanding the content of this utility model, not to limit the technical solutions described herein. All other implementation methods that can be conceived by those skilled in the art without creative effort, as well as other simple substitutions and variations of the technical solutions of this utility model, without departing from the concept of this utility model, are within the protection scope of this utility model.

Claims

1. A prefabricated panel forming apparatus for a dairy shed manure pit, characterised in that, Includes a molding frame (1) and a molding die (2), wherein: The forming frame (1) includes a base (11), and supports (12) are provided on both sides of the base (11). A top seat (13) is provided on the top of the support (12). A pressing cylinder (14) and an upper guide sleeve (15) are provided on the lower side of the top seat (13). An upper guide column (16) is movably installed inside the upper guide sleeve (15). A support cylinder (17) and a lower guide sleeve (18) are provided on the base (11). A lower guide column (19) is movably installed inside the lower guide sleeve (18). The telescopic rod of the support cylinder (17) and the upper end of the lower guide column (19) are respectively connected to the lifting platform (10). The forming mold (2) includes a mold frame (21), a support plate (22) and a pressure plate (23). The support plate (22) can be separated and disposed below the mold frame (21), and the pressure plate (23) can be separated and disposed above the mold frame (21). The upper side of the pressure plate (23) is connected to the telescopic rod of the lower pressure cylinder (14) and the lower end of the upper guide column (16) respectively.

2. The prefabricated panel forming apparatus for a barn manure pit according to claim 1, characterized in that, The mold frame (21) includes an openable left mold frame (21-1) and a right mold frame (21-2). The left mold frame (21-1) is provided with a left connecting pin seat (21-3) on both sides, and the right mold frame (21-2) is provided with a right connecting pin seat (21-4) on both sides. The left connecting pin seat (21-3) and the right connecting pin seat (21-4) are detachably connected by a pin (21-5).

3. The prefabricated panel forming apparatus for a barn manure pit according to claim 2, characterized in that, The left mold frame (21-1) has a set of through holes at one end, in which a guide rod (21-6) can be detachably inserted and a hanging ring (21-7) can be detachably inserted. The right mold frame (21-2) has a lug (21-8) for forming a slot and a cylinder (21-9) for forming a guide groove on the inner side of one end.

4. The prefabricated panel forming apparatus for a barn manure pit according to claim 1, characterized in that, The pallet (22) includes a pallet body (22-1), and the upper side of the pallet body (22-1) is provided with a number of trapezoidal bosses (22-2) for forming anti-slip grooves.

5. The prefabricated panel forming apparatus for a barn manure pit according to claim 1, characterized in that, The pressure plate (23) includes a pressure plate body (23-1), and a pressure table (23-2) is provided on the lower side of the pressure plate body (23-1).

6. The prefabricated panel forming apparatus for a barn manure pit according to claim 1, characterized in that, It also includes a conveying mechanism (3), which includes a front conveyor belt (31) and a rear conveyor belt (32). The front conveyor belt (31) and the rear conveyor belt (32) are located at the front and rear ends of the lifting platform (10), respectively, and the distance between the front conveyor belt (31) and the rear conveyor belt (32) is less than the length of the pallet (22).

7. The prefabricated panel forming apparatus for a barn manure pit according to claim 1, characterized in that, It also includes a feeding mechanism (4), which includes a hopper (41) installed on the top of the top seat (13), a set of telescopic feed pipes (42) with the upper end passing through the top seat (13) and communicating with the bottom of the hopper (41), and the lower end of the telescopic feed pipes (42) being embedded in the pressure plate (23) and having a downward opening.

8. The prefabricated panel forming device for cattle shed manure cleaning tank as described in claim 7, characterized in that, The telescopic feed tube (42) is a corrugated tube.

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