Deburring equipment for chip fastener production

Abstract

The utility model relates to the technical field of deburring, in particular to deburring equipment for chip fastener production. The deburring equipment for chip fastener production comprises an ultrasonic cleaning machine, a second concave frame is arranged on the left side of the top of the ultrasonic cleaning machine, a first through hole is formed in the front side of the second concave frame in a penetrating mode, and a second connecting shaft is arranged in the first through hole; the two sets of cleaning cylinders can be driven by the worm and gear speed reducing motor to alternately enter the ultrasonic cleaning machine, and when one set of cleaning cylinders work, the other set of cleaning cylinders can be subjected to discharging and feeding work; therefore, the ultrasonic cleaning machine can continuously clean and deburr plastic buckle shells on different batches of IC chip key rings, the production efficiency of the plastic buckle shells can be improved, the cleaning cylinder can be driven by the motor to rotate so as to drive the plastic buckle shells to turn over, and the cleaning efficiency of the plastic buckle shells is improved. And therefore, the cleaning and deburring efficiency of the plastic buckle shell is improved.

Description

Technical Field

[0001] This utility model relates to the field of deburring technology, specifically to deburring equipment for chip fastener production. Background Technology

[0002] IC chip keychains consist of an IC chip and a plastic fastener housing. During the production of the plastic fastener housing for IC chips, deburring is required to improve usability. To improve deburring efficiency, ultrasonic cleaning machines are commonly used. These machines can clean and deburr the surface of plastic fastener housings in batches. However, traditional ultrasonic cleaning machines require a batch of plastic fastener housings to be poured into a container, which is then placed inside the machine. After cleaning and deburring, the container must be removed, and the plastic fastener housings emptied before a new batch can be added. This makes it difficult for traditional ultrasonic cleaning machines to perform continuous cleaning and deburring. Furthermore, the plastic fastener housings tend to accumulate after being poured into the container, requiring the ultrasonic cleaning machine to spend more time thoroughly cleaning and deburring the accumulated housings. To address these issues, a technological innovation is proposed based on existing deburring equipment used in chip fastener production. Utility Model Content

[0003] The purpose of this invention is to provide a deburring device for chip fastener production, so as to solve the problems mentioned in the background art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a deburring device for chip fastener production, comprising:

[0005] An ultrasonic cleaner has a second concave frame on its top left side. A first through hole is formed on the front side of the second concave frame, through which a second connecting shaft is installed. The rear side of the second connecting shaft passes through the first through hole and is connected to a fourth synchronous pulley. A first concave frame is also located on the top right side of the ultrasonic cleaner. A worm gear reducer motor is installed on the front side of the first concave frame. A second through hole is formed on the front side of the first concave frame, through which a first connecting shaft is installed. The output end of the worm gear reducer motor is connected to the first connecting shaft. The rear side of the first connecting shaft passes through the second through hole and is connected to a third synchronous pulley. A second synchronous belt meshes with the outer sides of the fourth and third synchronous pulleys. A first cleaning component is housed within the second concave frame, and a second cleaning component is housed within the first concave frame.

[0006] Preferably, the first cleaning component includes a second flap, with a third through hole extending through the front side of the second flap. Two sets of fourth support sleeves are evenly arranged at the bottom of the second flap, and a second cleaning cylinder is arranged between the two sets of fourth support sleeves. A set of first rotating shafts is arranged on both the left and right sides of the second cleaning cylinder. The first rotating shafts are arranged inside the fourth support sleeves. A second guide plate is arranged between the two sets of fourth support sleeves. The second guide plate is located above the second cleaning cylinder. A second motor is arranged on the top right side of the second flap. A sixth synchronous pulley is connected to the output end of the second motor. A fifth synchronous pulley is placed below the sixth synchronous pulley. A third synchronous belt meshes with the outer sides of the sixth and fifth synchronous pulleys. The fifth synchronous pulley is connected to the first rotating shaft on the right side of the second cleaning cylinder.

[0007] Preferably, the front side of the second cleaning cylinder has a first material inlet, a second sealing plate is placed in the first material inlet, two sets of second fixing ears are evenly arranged on the front side of the second sealing plate, a second bolt is arranged in the second fixing ears, a first threaded hole is evenly arranged on the front side of the second cleaning cylinder, the second bolt is screwed into the first threaded hole, and the second cleaning cylinder is located inside the ultrasonic cleaning machine.

[0008] Preferably, the second cleaning component includes a first flap, a fourth through hole is provided on the front side of the first flap, two sets of first support sleeves are evenly arranged on the top of the first flap, a first cleaning cylinder is arranged between the two sets of first support sleeves, a set of second rotating shafts is arranged on both the left and right sides of the first cleaning cylinder, the second rotating shafts are arranged inside the first support sleeves, a first guide plate is arranged between the two sets of first support sleeves, the first guide plate is located below the first cleaning cylinder, a first motor is arranged on the bottom right side of the first flap, a first synchronous pulley is connected to the output end of the first motor, a second synchronous pulley is placed above the first synchronous pulley, a first synchronous belt is meshed on the outer sides of the first and second synchronous pulleys, and the second synchronous pulley is connected to the second rotating shaft on the right side of the first cleaning cylinder.

[0009] Preferably, the first cleaning cylinder has a second feed port on its front side, a first sealing plate is placed inside the second feed port, two sets of first fixing ears are evenly arranged on the front side of the first sealing plate, a first bolt is arranged inside the first fixing ear, a second threaded hole is evenly arranged on the front side of the first cleaning cylinder, the first bolt is screwed into the second threaded hole, and the first cleaning cylinder is located outside the ultrasonic cleaner.

[0010] Preferably, the second flap is disposed within the second concave frame, the second connecting shaft is fixedly disposed within the third through hole of the second flap, a third support sleeve is disposed on the rear side of the second concave frame, the second connecting shaft is rotatably disposed within the third support sleeve, the first flap is disposed within the first concave frame, the first connecting shaft is fixedly disposed within the fourth through hole of the first flap, a second support sleeve is disposed on the rear side of the first concave frame, and the first connecting shaft is rotatably disposed within the second support sleeve.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] This invention utilizes a worm gear reducer motor to drive two sets of cleaning cylinders to alternately enter the ultrasonic cleaner. While one set of cleaning cylinders is working, the other set can be used for unloading and loading. This allows the ultrasonic cleaner to continuously clean and deburr the plastic fastener shells on different batches of IC chip keychains, thereby improving the production efficiency of plastic fastener shells. Furthermore, the cleaning cylinders can be driven by the motor to rotate, causing the plastic fastener shells to flip, further enhancing the cleaning and deburring efficiency.

[0013] By placing the collection box at the bottom of the first guide plate, when the worker removes the first sealing plate, the first motor moves the second material outlet above the first guide plate. At this time, the plastic fastener shell in the first cleaning cylinder falls onto the first guide plate through the second material outlet and slides forward along the first guide plate into the collection box. This allows the worker to quickly remove and collect the plastic fastener shell in the first cleaning cylinder, thereby improving the ease of use of the device. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the deburring equipment for chip fastener production according to this utility model;

[0015] Figure 2 This is a top sectional view of the deburring equipment for chip fastener production according to this utility model;

[0016] Figure 3 This is a schematic diagram of the structure of the deburring equipment for chip fastener production of this utility model, when the ultrasonic cleaning machine is removed;

[0017] Figure 4 This is a front sectional view of the deburring equipment for chip fastener production according to this utility model.

[0018] In the diagram: 1. First concave frame; 11. First flap plate; 111. Worm gear reducer motor; 12. First support sleeve; 13. First guide plate; 14. First motor; 15. First synchronous pulley; 16. Second synchronous pulley; 17. First synchronous belt; 18. First cleaning cylinder; 19. First sealing plate; 191. First fixing lug; 192. First bolt; 193. Second support sleeve; 194. Third synchronous pulley; 195. Fourth synchronous pulley; 196. Second synchronous... 197. First connecting shaft; 198. Second connecting shaft; 2. Second concave frame; 21. Second flap; 22. Third support sleeve; 23. Fourth support sleeve; 24. Second guide plate; 25. Fifth synchronous pulley; 26. Second motor; 27. Sixth synchronous pulley; 28. Third synchronous belt; 29. ​​Second cleaning cylinder; 291. Second sealing plate; 292. Second fixing ear; 293. Second bolt; 3. Ultrasonic cleaner; 4. First rotating shaft; 41. Second rotating shaft. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Please see Figures 1-4A deburring device for chip fastener production includes an ultrasonic cleaning machine 3. A second concave frame 2 is fixedly mounted on the top left side of the ultrasonic cleaning machine 3. A first through hole is opened through the front side of the second concave frame 2, and a second connecting shaft 198 is rotatably mounted within the first through hole. The rear side of the second connecting shaft 198 passes through the first through hole and is connected to a fourth synchronous pulley 195. A first concave frame 1 is fixedly mounted on the top right side of the ultrasonic cleaning machine 3. A worm gear reducer motor 111 is fixedly mounted on the front side of the first concave frame 1. A second through hole is opened through the front side of the first concave frame 1, and a first connecting shaft 197 is rotatably mounted within the second through hole. The output end of the worm gear reducer motor 111 is connected to the first connecting shaft 197. The first connecting shaft 197 is connected to the second through hole at the rear side of the first connecting shaft 197 and is connected to the third synchronous pulley 194. The fourth synchronous pulley 195 and the outer side of the third synchronous pulley 194 are meshed with the second synchronous belt 196. The worm gear reducer motor 111 drives the first connecting shaft 197 to rotate counterclockwise, and the first connecting shaft 197 drives the third synchronous pulley 194 to rotate counterclockwise. The third synchronous pulley 194 drives the fourth synchronous pulley 195 to rotate counterclockwise through the second synchronous belt 196. The fourth synchronous pulley 195 drives the second connecting shaft 198 to rotate counterclockwise. The first cleaning component is placed in the second concave frame 2, and the second cleaning component is placed in the first concave frame 1.

[0021] The first cleaning assembly includes a second flap 21. A third through hole is provided through the front side of the second flap 21. Two sets of fourth support sleeves 23 are evenly fixed at the bottom of the second flap 21. A second cleaning cylinder 29 is rotatably arranged between the two sets of fourth support sleeves 23. A set of first rotating shafts 4 are fixed on both the left and right sides of the second cleaning cylinder 29. The first rotating shafts 4 are rotatably arranged inside the fourth support sleeves 23. A second guide plate 24 is fixed between the two sets of fourth support sleeves 23. The second guide plate 24 is located above the second cleaning cylinder 29. A second motor 26 is fixedly arranged on the top right side of the second flap 21. The output end of the second motor 26 is connected to a sixth synchronous pulley 27. A fifth synchronous pulley 25 is placed below the sixth synchronous pulley 27. A third synchronous belt 28 meshes with the outer sides of the sixth synchronous pulley 27 and the fifth synchronous pulley 25. The fifth synchronous pulley 25 is connected to the right side of the second cleaning cylinder 29. The first rotating shaft 4 is connected to the second motor 26, which drives the sixth synchronous pulley 27 to rotate. The sixth synchronous pulley 27 drives the fifth synchronous pulley 25 to rotate via the third synchronous belt 28. The fifth synchronous pulley 25 drives the second cleaning cylinder 29 to rotate via the first rotating shaft 4. The front side of the second cleaning cylinder 29 has a first material inlet. A second sealing plate 291 is placed in the first material inlet. Two sets of second fixing ears 292 are evenly fixed on the front side of the second sealing plate 291. A second bolt 293 is rotatably installed in the second fixing ears 292. The front side of the second cleaning cylinder 29 has a first threaded hole. The second bolt 293 is screwed into the first threaded hole. The second fixing ears 292 are fixed on the front side of the second cleaning cylinder 29 by the second bolt 293, thereby fixing the second sealing plate 291 in the first material inlet of the second cleaning cylinder 29. The second cleaning cylinder 29 is located inside the ultrasonic cleaner 3.

[0022] The second cleaning assembly includes a first flap 11. A fourth through hole is formed on the front side of the first flap 11. Two sets of first support sleeves 12 are evenly fixed to the top of the first flap 11. A first cleaning cylinder 18 is rotatably mounted between the two sets of first support sleeves 12. A set of second rotating shafts 41 are fixed to both the left and right sides of the first cleaning cylinder 18. The second rotating shafts 41 are rotatably mounted inside the first support sleeves 12. A first guide plate 13 is fixed between the two sets of first support sleeves 12, located below the first cleaning cylinder 18. A first motor 14 is fixed to the bottom right side of the first flap 11. The output end of machine 14 is connected to a first synchronous pulley 15. A second synchronous pulley 16 is placed above the first synchronous pulley 15. A first synchronous belt 17 meshes with the outer sides of the first synchronous pulley 15 and the second synchronous pulley 16. The second synchronous pulley 16 is connected to a second rotating shaft 41 on the right side of the first cleaning cylinder 18. The first synchronous pulley 15 is driven to rotate by the first motor 14. The first synchronous pulley 15 drives the second synchronous pulley 16 to rotate via the first synchronous belt 17. The second synchronous pulley 16 drives the first cleaning cylinder 18 to rotate via the second rotating shaft 41. A second material inlet is opened on the front side of the first cleaning cylinder 18. A first sealing plate 19 is placed inside the feed inlet. Two sets of first fixing ears 191 are evenly fixed on the front side of the first sealing plate 19. A first bolt 192 is rotatably installed inside the first fixing ears 191. Second threaded holes are evenly opened on the front side of the first cleaning cylinder 18. The first bolt 192 is screwed into the second threaded holes, and the first fixing ears 191 are fixed on the front side of the first cleaning cylinder 18 by the first bolt 192. In this way, the first sealing plate 19 is fixed inside the second feed inlet of the first cleaning cylinder 18. The first cleaning cylinder 18 is located outside the ultrasonic cleaner 3. The second flip plate 21 is rotatably installed inside the second concave frame 2. The second connecting shaft... 198 is fixedly installed in the third through hole of the second flap 21. A third support sleeve 22 is fixedly installed on the rear side of the second concave frame 2. The second connecting shaft 198 is rotatably installed in the third support sleeve 22, and the second connecting shaft 198 is supported to rotate by the third support sleeve 22. The first flap 11 is rotatably installed in the first concave frame 1. The first connecting shaft 197 is fixedly installed in the fourth through hole of the first flap 11. A second support sleeve 193 is fixedly installed on the rear side of the first concave frame 1. The first connecting shaft 197 is rotatably installed in the second support sleeve 193, and the first connecting shaft 197 is supported to rotate by the second support sleeve 193.

[0023] Working principle: After unscrewing the first bolt 192, the first sealing plate 19 can be removed. The plastic buckle housing on the IC chip keychain is then poured into the first cleaning cylinder 18 through the second feed port. The first bolt 192 is then threaded through the first fixing ear 191 and screwed into the second threaded hole on the first cleaning cylinder 18, thus fixing the first fixing ear 191 to the front of the first cleaning cylinder 18. This fixes the first sealing plate 19 inside the second feed port of the first cleaning cylinder 18. The worm gear reducer motor 111 drives the first connecting shaft 197 to rotate counterclockwise. The first connecting shaft 197 drives the third synchronous pulley 194 to rotate counterclockwise. The third synchronous pulley 194 drives the fourth synchronous pulley 195 to rotate counterclockwise via the second synchronous belt 196. The fourth synchronous pulley 195 drives the second connecting shaft 198 to rotate counterclockwise via the second synchronous belt 196. The second connecting shaft 198 and the first connecting shaft 197 respectively drive the second flip plate 21 and the first flip plate 11 to rotate counterclockwise by 180 degrees, thereby causing the second cleaning cylinder 29 at the bottom of the second flip plate 21 to flip out of the ultrasonic cleaner 3, and causing the first cleaning cylinder 18 at the top of the first flip plate 11 to flip into the ultrasonic cleaner 3. The ultrasonic cleaner 3 cleans and deburrs the plastic fastener shell inside the first cleaning cylinder 18. During this process, the first motor 14 drives the first synchronous pulley 15 to rotate, the first synchronous pulley 15 drives the second synchronous pulley 16 to rotate through the first synchronous belt 17, and the second synchronous pulley 16 drives the first cleaning cylinder 18 to rotate through the second rotating shaft 41, thereby causing the plastic fastener shell inside the first cleaning cylinder 18 to flip, thereby improving the cleaning and deburring efficiency of the ultrasonic cleaner 3 on the plastic fastener shell.

[0024] During the cleaning process of the plastic fastener shells in the first cleaning cylinder 18 by the ultrasonic cleaning machine 3, the worker can unscrew the second bolt 293 and remove the second sealing plate 291. Then, another batch of plastic fastener shells can be placed into the second cleaning cylinder 29 through the first feed port. The second sealing plate 291 can then be fixed into the first feed port of the second cleaning cylinder 29 by the second bolt 293. After the plastic fastener shells in the first cleaning cylinder 18 are cleaned and deburred, the worm gear reducer motor 111 drives the first cleaning component and the second cleaning component to rotate 180 degrees clockwise. This allows the second cleaning cylinder 29 to be flipped into the ultrasonic cleaning machine 3, while the first cleaning cylinder... The ultrasonic cleaner 18 is flipped out from inside 3. When the ultrasonic cleaner 3 cleans and deburrs the plastic fastener shell in the second cleaning cylinder 29, the worker places the collection box at the bottom of the first guide plate 13. Then the worker unscrews the first bolt 192 and removes the first sealing plate 19. The first motor 14 drives the first cleaning cylinder 18 to rotate, so that the second material port moves above the first guide plate 13. At this time, the plastic fastener shell in the first cleaning cylinder 18 falls through the second material port onto the first guide plate 13 and slides forward along the first guide plate 13 into the collection box. This allows the worker to quickly remove and collect the plastic fastener shell in the first cleaning cylinder 18.

Claims

1. A deburring apparatus for chip clamp production, characterized by, include: An ultrasonic cleaning machine (3) has a second concave frame (2) on its top left side. A first through hole is opened on the front side of the second concave frame (2), and a second connecting shaft (198) is installed inside the first through hole. The rear side of the second connecting shaft (198) passes through the first through hole and is connected to a fourth synchronous pulley (195). A first concave frame (1) is set on the top right side of the ultrasonic cleaning machine (3). A worm gear reducer motor (111) is installed on the front side of the first concave frame (1). A second through hole is provided on the front side, and a first connecting shaft (197) is provided in the second through hole. The output end of the worm gear reducer motor (111) is connected to the first connecting shaft (197). The rear side of the first connecting shaft (197) passes through the second through hole and is connected to a third synchronous pulley (194). The outer sides of the fourth synchronous pulley (195) and the third synchronous pulley (194) are meshed with a second synchronous belt (196). A first cleaning component is placed in the second concave frame (2), and a second cleaning component is placed in the first concave frame (1).

2. The deburring apparatus for chip clamp production according to claim 1, characterized by: The first cleaning component includes a second flap (21), with a third through hole extending through the front side of the second flap (21). Two sets of fourth support sleeves (23) are evenly arranged at the bottom of the second flap (21), and a second cleaning cylinder (29) is arranged between the two sets of fourth support sleeves (23). A set of first rotating shafts (4) is arranged on both the left and right sides of the second cleaning cylinder (29), and the first rotating shafts (4) are located inside the fourth support sleeves (23). A second guide plate (24) is arranged between the two sets of fourth support sleeves (23). The second guide plate (24) is located above the second cleaning cylinder (29). A second motor (26) is provided on the top right side of the second flip plate (21). The output end of the second motor (26) is connected to a sixth synchronous pulley (27). A fifth synchronous pulley (25) is placed below the sixth synchronous pulley (27). A third synchronous belt (28) meshes with the outer sides of the sixth synchronous pulley (27) and the fifth synchronous pulley (25). The fifth synchronous pulley (25) is connected to the first rotating shaft (4) on the right side of the second cleaning cylinder (29).

3. The deburring apparatus for chip clamp production according to claim 2, characterized by: The second cleaning cylinder (29) has a first material inlet on its front side, and a second sealing plate (291) is placed inside the first material inlet. Two sets of second fixing ears (292) are evenly arranged on the front side of the second sealing plate (291). A second bolt (293) is arranged inside the second fixing ear (292). A first threaded hole is evenly arranged on the front side of the second cleaning cylinder (29). The second bolt (293) is screwed into the first threaded hole. The second cleaning cylinder (29) is located inside the ultrasonic cleaner (3).

4. The deburring apparatus for chip clamp production according to claim 3, characterized by: The second cleaning component includes a first flap (11), with a fourth through hole extending through its front side. Two sets of first support sleeves (12) are evenly arranged on the top of the first flap (11), and a first cleaning cylinder (18) is arranged between the two sets of first support sleeves (12). A set of second rotating shafts (41) is arranged on both the left and right sides of the first cleaning cylinder (18), and the second rotating shafts (41) are located within the first support sleeves (12). A first guide plate (13) is arranged between the two sets of first support sleeves (12). The first guide plate (13) is located below the first cleaning cylinder (18). A first motor (14) is provided on the bottom right side of the first flip plate (11). The output end of the first motor (14) is connected to a first synchronous pulley (15). A second synchronous pulley (16) is placed above the first synchronous pulley (15). A first synchronous belt (17) meshes with the outer sides of the first synchronous pulley (15) and the second synchronous pulley (16). The second synchronous pulley (16) is connected to the second rotating shaft (41) on the right side of the first cleaning cylinder (18).

5. The deburring apparatus for chip clamp production according to claim 4, characterized in that: The first cleaning cylinder (18) has a second material inlet on its front side, and a first sealing plate (19) is placed inside the second material inlet. Two sets of first fixing ears (191) are evenly arranged on the front side of the first sealing plate (19). A first bolt (192) is arranged inside the first fixing ear (191). A second threaded hole is evenly arranged on the front side of the first cleaning cylinder (18). The first bolt (192) is screwed into the second threaded hole. The first cleaning cylinder (18) is located outside the ultrasonic cleaner (3).

6. The deburring apparatus for chip clamp production according to claim 5, characterized by: The second flap (21) is disposed inside the second concave frame (2), the second connecting shaft (198) is fixedly disposed inside the third through hole of the second flap (21), the rear side of the second concave frame (2) is provided with a third support sleeve (22), the second connecting shaft (198) is rotatably disposed inside the third support sleeve (22), the first flap (11) is disposed inside the first concave frame (1), the first connecting shaft (197) is fixedly disposed inside the fourth through hole of the first flap (11), the rear side of the first concave frame (1) is provided with a second support sleeve (193), the first connecting shaft (197) is rotatably disposed inside the second support sleeve (193).

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