Rolling and extrusion forming all-in-one machine for producing aluminum profiles

Abstract

The utility model belongs to the technical field of rolling extrusion forming, and particularly relates to a rolling extrusion forming all-in-one machine for producing aluminum profiles, which comprises a lower U-shaped plate and an upper U-shaped plate which are arranged up and down, and compression rollers are detachably connected in the lower U-shaped plate and the upper U-shaped plate through connecting components; the connecting assembly comprises rotating shafts, the two sides of the lower U-shaped plate and the two sides of the upper U-shaped plate are rotationally connected with the rotating shafts through bearings, telescopic assemblies are arranged at the opposite ends of the two rotating shafts, and limiting assemblies are arranged between the telescopic assemblies and the pressing rollers. According to the press roller mounting device, the press rollers are mounted by arranging the connecting assemblies, the press rollers of various sizes can be mounted, only the second electric push rod needs to be started when the press rollers are dismounted, the press roller mounting device is convenient and simple, the dismounting efficiency is improved, and the dismounting time of the press rollers can be shortened when aluminum profiles are produced.

Description

Technical Field

[0001] This utility model relates to the field of roll extrusion molding technology, specifically to an integrated roll extrusion molding machine for producing aluminum profiles. Background Technology

[0002] Aluminum profiles are metal products made of aluminum alloy materials, processed into specific cross-sectional shapes through hot melting, extrusion, and other processes. Currently, aluminum profiles are typically formed using roll forming machines. A roll forming machine is a device that can roll-form materials, adjusting the thickness and width of aluminum profiles through rolling to produce aluminum profiles of different sizes for use in various fields.

[0003] However, the dimensions of the pressure rollers installed in existing roll extrusion molding machines are usually fixed, which presents limitations. Therefore, a roll extrusion molding machine for producing aluminum profiles is invented. Utility Model Content

[0004] To solve the above-mentioned technical problems, according to one aspect of the present invention, the present invention provides the following technical solution:

[0005] A roller extrusion forming integrated machine for producing aluminum profiles includes a lower U-shaped plate and an upper U-shaped plate arranged vertically, wherein pressure rollers are detachably connected to both the lower U-shaped plate and the upper U-shaped plate via connecting components.

[0006] The connection component includes:

[0007] The rotating shaft is rotatably connected to both sides of the lower U-shaped plate and the upper U-shaped plate via bearings.

[0008] Telescopic components are provided at the opposite ends of both sets of rotating shafts;

[0009] A limiting component is provided between the telescopic component and the pressure roller.

[0010] In a preferred embodiment of the integrated roll extrusion forming machine for producing aluminum profiles described in this utility model, the telescopic component includes:

[0011] The first connecting plate is fixedly installed on the opposite ends of both sets of rotating shafts;

[0012] The first electric push rod is fixedly installed on one side of the first connecting plate.

[0013] As a preferred embodiment of the integrated roll extrusion forming machine for producing aluminum profiles described in this utility model, the telescopic component further includes:

[0014] The second connecting plate is used to fix the push rod of the first electric push rod to the second connecting plate;

[0015] A telescopic rod is fixedly installed between the first connecting plate and the second connecting plate.

[0016] In a preferred embodiment of the integrated roll extrusion forming machine for producing aluminum profiles described in this utility model, the limiting component includes:

[0017] The third connecting plate is fixedly installed at both ends of the pressure roller;

[0018] Square grooves are provided at the opposite ends of both sets of the third connecting plates;

[0019] The blocks are fixedly installed at the opposite ends of the two sets of second connecting plates, and the blocks are inserted into the square slots.

[0020] As a preferred embodiment of the integrated roller extrusion molding machine for producing aluminum profiles described in this utility model, a servo motor is fixedly installed on the left side of the upper U-shaped plate, and the output shaft of the servo motor is fixedly connected to the rotating shaft.

[0021] As a preferred embodiment of the integrated roll extrusion forming machine for producing aluminum profiles described in this utility model, it further includes:

[0022] A lifting assembly for adjusting the distance between the lower U-shaped plate and the upper U-shaped plate, wherein the lifting assembly is located between the lower U-shaped plate and the upper U-shaped plate.

[0023] In a preferred embodiment of the integrated roll extrusion forming machine for producing aluminum profiles described in this utility model, the lifting assembly includes:

[0024] The first support plate is fixedly installed on both sides of the lower U-shaped plate;

[0025] The second electric push rod is fixedly installed on the top of the first support plate;

[0026] The second support plate is fixedly installed on both sides of the upper U-shaped plate, and the push rod of the second electric push rod is fixedly installed on the second support plate.

[0027] As a preferred embodiment of the integrated roll extrusion forming machine for producing aluminum profiles described in this utility model, it further includes:

[0028] The detection assembly is used to inspect the surface of the pressure roller, and the detection assembly is provided on both the lower U-shaped plate and the upper U-shaped plate.

[0029] In a preferred embodiment of the integrated roll extrusion forming machine for producing aluminum profiles described in this utility model, the detection component includes:

[0030] A linear motor is fixedly installed at the opposite ends of both the lower U-shaped plate and the upper U-shaped plate;

[0031] The camera is fixedly mounted on the moving part of the linear motor.

[0032] Compared with existing technologies:

[0033] By installing the pressure rollers using the connecting components, not only can pressure rollers of various sizes be installed, but also the installation and removal of the pressure rollers can be done simply by activating the second electric push rod, which is convenient and simple, improves the efficiency of installation and removal, and thus can shorten the installation and removal time of the pressure rollers during the production of aluminum profiles. Attached Figure Description

[0034] Figure 1 This is a front view schematic diagram of the structure of this utility model;

[0035] Figure 2 This utility model Figure 1 Enlarged schematic diagram of the structure at point A in the middle;

[0036] Figure 3 This is a schematic diagram of the third connecting plate, square groove, and block structure of this utility model;

[0037] Figure 4 This is a schematic diagram of the lower U-shaped plate structure of this utility model.

[0038] In the figure: lower U-shaped plate 10, upper U-shaped plate 20, pressure roller 30, rotating shaft 40, first connecting plate 41, first electric push rod 42, second connecting plate 43, telescopic rod 44, third connecting plate 45, square groove 46, block 47, servo motor 48, first support plate 50, second electric push rod 51, second support plate 52, linear motor 60, camera 61. Detailed Implementation

[0039] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0040] This utility model provides an integrated roll extrusion molding machine for producing aluminum profiles. Please refer to [link / reference]. Figures 1-4 It includes a lower U-shaped plate 10 and an upper U-shaped plate 20 arranged vertically, and the lower U-shaped plate 10 and the upper U-shaped plate 20 are detachably connected to the pressure roller 30 through a connecting assembly;

[0041] The connecting components include: a pivot 40, a telescopic component, and a limiting component;

[0042] Both sides of the lower U-shaped plate 10 and the upper U-shaped plate 20 are rotatably connected to the rotating shaft 40 via bearings. The opposite ends of the two sets of rotating shafts 40 are provided with telescopic components. A limiting component is provided between the telescopic components and the pressure roller 30. A servo motor 48 is fixedly installed on the left side of the upper U-shaped plate 20, and the output shaft of the servo motor 48 is fixedly connected to the rotating shaft 40.

[0043] The telescopic assembly includes: a first connecting plate 41, a first electric push rod 42, a second connecting plate 43, and a telescopic rod 44;

[0044] Both sets of rotating shafts 40 have a first connecting plate 41 fixedly installed at their opposite ends. A first electric push rod 42 is fixedly installed on one side of the first connecting plate 41, and the push rod of the first electric push rod 42 is fixedly installed on a second connecting plate 43. A telescopic rod 44 is fixedly installed between the first connecting plate 41 and the second connecting plate 43. The first electric push rod 42 is powered by a battery, and the battery can be installed on the first connecting plate 41. In addition, a switch can be connected between the two sets of first electric push rods 42 as needed, so that the two sets of first electric push rods 42 can operate synchronously and at the same speed.

[0045] The limiting components include: a third connecting plate 45, a square groove 46, and a block 47;

[0046] Both ends of the pressure roller 30 are fixedly installed with third connecting plates 45. The opposite ends of the two sets of third connecting plates 45 are provided with square grooves 46. The opposite ends of the two sets of second connecting plates 43 are fixedly installed with blocks 47, and the blocks 47 are inserted into the square grooves 46.

[0047] It also includes a lifting assembly for adjusting the distance between the lower U-shaped plate 10 and the upper U-shaped plate 20, and the lifting assembly is located between the lower U-shaped plate 10 and the upper U-shaped plate 20;

[0048] The lifting assembly includes: a first support plate 50, a second electric push rod 51, and a second support plate 52;

[0049] The lower U-shaped plate 10 has a first support plate 50 fixedly installed on both sides, and the second electric push rod 51 is fixedly installed on the top of the first support plate 50. The upper U-shaped plate 20 has a second support plate 52 fixedly installed on both sides, and the push rod of the second electric push rod 51 is fixedly installed on the second support plate 52. The two sets of second electric push rods 51 can be connected to a switch as needed so that the two sets of second electric push rods 51 can operate synchronously and at the same speed.

[0050] It also includes a detection component for detecting the surface of the pressure roller 30, and the detection component is provided on both the lower U-shaped plate 10 and the upper U-shaped plate 20.

[0051] The detection components include: a linear motor 60 and a camera 61;

[0052] Linear motors 60 are fixedly installed at opposite ends of the lower U-shaped plate 10 and the upper U-shaped plate 20, and cameras 61 are fixedly installed on the moving parts of the linear motors 60; wherein, the cameras 61 are connected to an external display so that personnel can inspect the pressure rollers 30.

[0053] In practical use, the specific operating steps for those skilled in the art are as follows:

[0054] First, the pressure roller 30 is positioned between the two sets of second connecting plates 43, with the square groove 46 and the block 47 aligned. Then, the block 47 is inserted into the square groove 46 via the first electric push rod 42, thus installing the pressure roller 30. After installation, the pressure roller 30 is rotated via the servo motor 48. Next, the two sets of pressure rollers 30 are positioned at the required distance via the second electric push rod 51. Finally, the aluminum profile to be produced is placed between the two sets of pressure rollers 30 for rolling. During this process, personnel can inspect the surface of the pressure roller 30 via the camera 61.

[0055] Although the present invention has been described above with reference to embodiments, various modifications can be made and components can be replaced with equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the features in the embodiments disclosed in this invention can be combined with each other in any way. The lack of an exhaustive description of these combinations in this specification is merely for the sake of brevity and resource conservation. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A roll extrusion molding integrated machine for producing an aluminum profile, comprising a lower U-shaped plate (10) and an upper U-shaped plate (20) arranged in an up-down direction, characterized in that, The lower U-shaped plate (10) and the upper U-shaped plate (20) are both detachably connected to the pressure roller (30) via a connecting assembly; The connection component includes: The rotating shaft (40) is rotatably connected to both sides of the lower U-shaped plate (10) and the upper U-shaped plate (20) via bearings; Telescopic components are provided at the opposite ends of both sets of rotating shafts (40); A limiting component is provided between the telescopic component and the pressure roller (30).

2. The roll extrusion molding all-in-one machine for producing aluminum profiles according to claim 1, characterized in that, The telescopic component includes: The first connecting plate (41) is fixedly installed on the opposite ends of both sets of rotating shafts (40); The first electric push rod (42) is fixedly installed on one side of the first connecting plate (41).

3. The roll extrusion molding all-in-one machine for producing aluminum profiles according to claim 2, characterized in that, The telescopic component also includes: The second connecting plate (43) is fixedly installed on the push rod of the first electric push rod (42); Telescopic rod (44) is fixedly installed between the first connecting plate (41) and the second connecting plate (43).

4. The roll extrusion molding all-in-one machine for producing aluminum profiles according to claim 3, characterized in that, The limiting component includes: The third connecting plate (45) is fixedly installed at both ends of the pressure roller (30); Square groove (46) is provided at the opposite ends of the two sets of third connecting plates (45); The square (47) is fixedly installed on the opposite ends of the two sets of second connecting plates (43), and the square (47) is inserted into the square groove (46).

5. The roll extrusion molding all-in-one machine for producing an aluminum profile according to claim 4, characterized in that, A servo motor (48) is fixedly installed on the left side of the upper U-shaped plate (20), and the output shaft of the servo motor (48) is fixedly connected to the rotating shaft (40).

6. The roll extrusion molding all-in-one machine for producing aluminum profiles according to claim 1, characterized in that, Also includes: A lifting assembly is used to adjust the distance between the lower U-shaped plate (10) and the upper U-shaped plate (20), and the lifting assembly is located between the lower U-shaped plate (10) and the upper U-shaped plate (20).

7. The roll extrusion molding all-in-one machine for producing an aluminum profile according to claim 6, characterized in that, The lifting assembly includes: The first support plate (50) is fixedly installed on both sides of the lower U-shaped plate (10); The second electric push rod (51) is fixedly installed on the top of the first support plate (50); The second support plate (52) is fixedly installed on both sides of the upper U-shaped plate (20), and the push rod of the second electric push rod (51) is fixedly installed on the second support plate (52).

8. The integrated roll extrusion forming machine for producing aluminum profiles according to claim 1, characterized in that, Also includes: The detection assembly is used to detect the surface of the pressure roller (30), and the detection assembly is provided on both the lower U-shaped plate (10) and the upper U-shaped plate (20).

9. The roll extrusion molding all-in-one machine for producing an aluminum product according to claim 8, wherein The detection component includes: A linear motor (60) is fixedly installed at the opposite ends of the lower U-shaped plate (10) and the upper U-shaped plate (20); The camera (61) is fixedly mounted on the moving part of the linear motor (60).

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