Semi-automatic filling jig for needle tubes
By designing a semi-automatic filling fixture, the accuracy and stability of syringe filling are achieved by using components such as guide rails and limiting parts. This solves the problems of drug leakage and low efficiency in existing technologies, and improves the filling quality and efficiency of water-light injection products.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 苏州元美科技有限公司
- Filing Date
- 2025-06-06
- Publication Date
- 2026-04-17
AI Technical Summary
In the production process of water-light injection products, the current technology is such that the forward filling method is prone to leakage of the medicine, while the manual reverse filling is inefficient and inaccurate, and cannot meet the needs of fast and accurate filling.
Design a semi-automatic filling fixture, including a filling bracket, guide rail, position adjustment groove, filling head fixing block, positioning block and other components. Through the cooperation of guide rail and limiting components, the filling head can be accurately positioned and operated stably. Combined with position sensor and alarm, the accuracy and stability of the filling process can be ensured.
It improves the filling accuracy and stability of syringe products, enhances production efficiency and quality, adapts to the usage needs of different specifications, and has a simple structure and is easy to operate.
Smart Images
Figure CN224131369U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of production auxiliary fixture technology, and in particular to a semi-automatic filling fixture for syringes. Background Technology
[0002] In the production process of mesotherapy products, it is now common practice to first inject the medicine tube into the syringe using the positive filling method, and then install the plug in the syringe.
[0003] However, this process is prone to problems such as leakage of medicine during the insertion of the stopper, which affects efficiency and is unhygienic. If manual filling is carried out in reverse (from the nozzle), the efficiency is too low, continuous filling cannot be achieved, and the accuracy of manual operation is very poor, which can easily lead to inaccurate filling, causing pollution or waste. It cannot meet the functional requirements of rapid filling and fast alignment. Therefore, it needs to be improved. Utility Model Content
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0005] A semi-automatic filling fixture for syringes is provided, comprising: a filling support, a guide rail, a position adjustment groove, a filling head fixing block, a filling head mounting slot, a fixing block sliding base, a locking screw, a locking nut, a filling head positioning block, a filling head positioning groove, a syringe positioning seat, a contour positioning groove, a positioning block sliding base, an upper limit component, a lower limit component, a position sensor, and an alarm.
[0006] The guide rail is disposed on the filling ramp of the filling bracket. The position adjustment groove is disposed on one or both sides of the filling bracket on the guide rail. The fixed block sliding base and the positioning block sliding base are slidably disposed on the guide rail, and the fixed block sliding base is disposed above the positioning block sliding base. The filling head fixing block is disposed on the fixed block sliding base, and the filling head fixing block is provided with a filling head mounting slot for inserting and removing the filling head assembly. The locking screw passes through the connecting hole on the filling head fixing block or the fixed block sliding base and the position adjustment groove, and is connected to the locking nut to lock or unlock. The positions of the filling head fixing block and the fixing block sliding base are defined as follows: the filling head positioning block is disposed on the positioning block sliding base, and the filling head positioning block is provided with the filling head positioning groove; the needle positioning seat is disposed on the bottom surface of the filling head positioning block; the contour positioning groove is disposed on the needle positioning seat and communicates with the filling head positioning groove; the upper limit member and the lower limit member are movably disposed on the filling bracket to limit the maximum upward and downward pushing distance of the filling head positioning block and the positioning block sliding base; and the position sensor is movably disposed on the filling bracket to detect and limit the position of the filling head positioning block and / or the positioning block sliding base.
[0007] In a preferred embodiment of the present invention, the filling bracket is provided with a connecting block for connection with other production line equipment, wherein the connecting block is connected to the filling bracket by screws.
[0008] In a preferred embodiment of the present invention, the filling head fixing block is provided with an opening that communicates with the side wall of the filling head mounting slot, so that the filling head fixing block forms separate blocks on both sides of the opening. The adjusting screw is movably connected to the blocks on both sides of the opening, so as to drive the blocks to move closer or further apart, thereby adjusting the opening and closing of the opening and the filling head mounting slot.
[0009] In a preferred embodiment of the present invention, the filling head positioning block is provided with an opening that communicates with the side wall of the filling head positioning groove, so that the filling head positioning block forms separate blocks on both sides of the opening. The adjusting screw is movably connected to the blocks on both sides of the opening, so as to drive the blocks to move closer or further away from each other, thereby adjusting the opening and closing of the opening and the filling head positioning groove.
[0010] In a preferred embodiment of this utility model, the filling head positioning block is provided with a movable through groove, and a movable block is detachably provided in the movable through groove. The movable block is provided with the filling head positioning groove. The outer end of the filling head positioning block is provided with an opening that communicates with the side wall of the movable through groove, so that the filling head positioning block forms separate blocks on both sides of the opening. The adjusting screw is movably connected to the blocks on both sides of the opening, so as to drive the blocks to move closer or further apart, thereby adjusting the opening and closing of the opening and the movable through groove.
[0011] In a preferred embodiment of the present invention, the upper limiting member is movably disposed on the filling bracket above the filling head positioning block to limit the maximum upward pushing distance of the filling head positioning block and the positioning block sliding base, and the lower limiting member is movably disposed on the filling bracket below the filling head positioning block to limit the maximum downward sliding distance of the filling head positioning block and the positioning block sliding base.
[0012] In a preferred embodiment of the present invention, the upper limiting member includes a limiting screw and a limiting nut, wherein the limiting screw passes through the position adjustment groove and is connected to the limiting nut.
[0013] In a preferred embodiment of this utility model, the upper limiting member and the lower limiting member have the same structure.
[0014] In a preferred embodiment of this utility model, a sensor movable guide groove is provided on the filling bracket, and the locking screw passes through the connection hole on the position sensor and the sensor movable guide groove and is connected to the locking nut.
[0015] In a preferred embodiment of the present invention, the alarm includes an audible alarm and a photoelectric alarm.
[0016] The beneficial effects of this utility model are: it can effectively improve the accuracy and stability of filling, thereby improving the efficiency and quality of filling syringe products, and it can adapt to different usage needs. It has a simple structure and is easy to operate. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort, wherein:
[0018] Figure 1 This is a schematic diagram of a preferred embodiment of a semi-automatic filling fixture for syringes according to the present invention;
[0019] Figure 2 This is a schematic diagram of a preferred embodiment of a semi-automatic filling fixture for syringes according to the present invention. Detailed Implementation
[0020] The technical solutions in the embodiments of this utility model will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0021] Please see Figure 1-2 The embodiments of this utility model include:
[0022] A semi-automatic filling fixture for syringes includes the following structure: a filling support 1, a guide rail 2, a position adjustment groove 3, a filling head fixing block 4, a filling head mounting slot 5, a fixing block sliding base 6, a locking screw, a locking nut, a filling head positioning block 7, a filling head positioning groove 8, a syringe positioning seat 9, a contour positioning groove 0, a positioning block sliding base 11, an upper limit component, a lower limit component, a position sensor 12, and an alarm 13.
[0023] The guide rail is set on the filling ramp of the filling bracket, and the position adjustment groove is set on the filling bracket on one or both sides of the guide rail.
[0024] In a further preferred embodiment, the filling bracket is provided with a connecting block 14 for connection with other production line equipment, and the connecting block can be connected to the filling bracket by screws.
[0025] The fixed block sliding base and the positioning block sliding base are slidably mounted on the guide rail, with the fixed block sliding base positioned above the positioning block sliding base. The filling head fixing block is mounted on the fixed block sliding base, and the filling head fixing block is provided with a filling head mounting slot for inserting and unplugging the filling head assembly of the filling machine. The locking screw passes through the connecting hole 15 and the position adjustment slot on the filling head fixing block or the fixed block sliding base and is connected to the locking nut to lock or unlock the position of the filling head fixing block and the fixed block sliding base.
[0026] The filling head positioning block is set on the positioning block sliding base, and the filling head positioning block is provided with a filling head positioning groove for positioning the filling (needle) head 17 in the filling head assembly 16 to prevent the needle tube from moving randomly. The needle tube positioning seat is set on the bottom surface of the filling head positioning block, and the contour positioning groove is set on the needle tube positioning seat for placing and positioning the needle tube to be filled. The contour positioning groove is connected to the filling head positioning groove, so that the filling (needle) head can pass through the filling head positioning groove and extend into the contour positioning groove for filling.
[0027] In a further preferred embodiment, the filling head fixing block is provided with an opening that communicates with the side wall of the filling head mounting slot, so that the filling head fixing block forms separate blocks on both sides of the opening. The adjusting screw is movably connected to the blocks on both sides of the opening, so as to drive the blocks to move closer or further apart, thereby achieving the purpose of adjusting the opening and closing of the opening and the filling head mounting slot, so as to meet the needs of installing filling head assemblies of different sizes.
[0028] In a further preferred embodiment, the filling head positioning block is provided with an opening that communicates with the side wall of the filling head positioning groove, so that the filling head positioning block forms separate blocks on both sides of the opening. The adjusting screw is movably connected to the blocks on both sides of the opening, so as to drive the blocks to move closer or further apart, thereby achieving the purpose of adjusting the opening and closing of the opening and the filling head positioning groove to meet the needs of installing filling (needle) heads of different sizes.
[0029] In a further preferred embodiment, the filling head positioning block is provided with a movable through groove, and a movable block is detachably installed in the movable through groove. The movable block is provided with a filling head positioning groove, and the outer end of the filling head positioning block is provided with an opening that communicates with the side wall of the movable through groove, so that the filling head positioning block forms separate blocks on both sides of the opening. The adjusting screw is movably connected to the blocks on both sides of the opening, so as to drive the blocks to move closer or further apart, thereby achieving the purpose of adjusting the opening and closing of the opening and the movable through groove to meet the needs of installing movable blocks of different sizes.
[0030] The upper limit component is movably mounted on the filling bracket above the filling head positioning block to limit the maximum upward pushing distance of the filling head positioning block and the positioning block sliding base. The lower limit component is movably mounted on the filling bracket below the filling head positioning block to limit the maximum downward sliding distance of the filling head positioning block and the positioning block sliding base. The position sensor is movably mounted on the filling bracket to detect and limit the position of the filling head positioning block and / or the positioning block sliding base in real time. The upper limit component, the lower limit component, and the position sensor can be adjusted in real time according to actual practical needs. The alarm located on the filling bracket emits a corresponding alarm signal based on the detection signal of the position sensor.
[0031] In a further preferred embodiment, the upper limiting component includes a limiting screw and a limiting nut, with the limiting screw passing through a position adjustment groove and connected to the limiting nut. The upper limiting component has the same structure as the lower limiting component.
[0032] In a further preferred embodiment, the filling bracket is provided with a sensor movable guide groove 18. The locking screw passes through the connection hole on the position sensor and the sensor movable guide groove and is connected to the locking nut, so that the position sensor can not only move back and forth along the sensor movable guide groove to adjust its own position, but also use the locking screw and locking nut to fix its position.
[0033] More preferably, the alarm includes an audible alarm and an optical alarm.
[0034] The working principle of a semi-automatic filling fixture includes: first, fixing the filling bracket on the equipment or table; then, adjusting the positions of the filling head fixing block, filling head positioning block, upper limit component, lower limit component, and position sensor according to the specifications (diameter and length, etc.) of the syringe. In its natural state, the filling head positioning block and / or the sliding base of the positioning block are in contact with the lower limit component. The filling head assembly is then inserted and fixed into the filling head mounting slot of the filling head fixing block, ensuring that the filling (needle) head passes through the filling head positioning slot and enters the contour positioning slot. The filling head is then manually or mechanically grasped. The syringe (with the pusher already installed) to be filled is placed in the contour positioning groove of the syringe positioning seat. Then, the syringe is pushed upward to move the filling head positioning block upward to the filling position where it contacts the upper limit component. At this time, the filling (needle) head gradually extends into the syringe. When the position sensor detects that the filling head positioning block has reached the filling position, the filling machine turns on to fill the syringe. When the filling is completed, the alarm sounds with sound and light. The manual or robotic arm moves the syringe down, and the filling head positioning block moves downward to contact the lower limit component, so that the filling (needle) head disengages from the syringe and the syringe is removed to complete the filling.
[0035] The beneficial effects of this utility model of a semi-automatic filling fixture for syringes are: it can effectively improve the accuracy and stability of filling, thereby improving the efficiency and quality of filling syringe products, and it can adapt to different usage needs. It has a simple structure and is easy to operate.
[0036] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made using the content of this utility model specification, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.
Claims
1. A semi-automatic filling jig for a needle tube, characterized by, include: Filling bracket, guide rail, position adjustment groove, filling head fixing block, filling head mounting slot, fixing block sliding base, locking screw, locking nut, filling head positioning block, filling head positioning groove, needle positioning seat, contour positioning groove, positioning block sliding base, upper limit component, lower limit component, position sensor, alarm. The guide rail is disposed on the filling ramp of the filling bracket. The position adjustment groove is disposed on one or both sides of the filling bracket on the guide rail. The fixed block sliding base and the positioning block sliding base are slidably disposed on the guide rail, and the fixed block sliding base is disposed above the positioning block sliding base. The filling head fixing block is disposed on the fixed block sliding base, and the filling head fixing block is provided with a filling head mounting slot for inserting and removing the filling head assembly. The locking screw passes through the connecting hole on the filling head fixing block or the fixed block sliding base and the position adjustment groove, and is connected to the locking nut to lock or unlock. The positions of the filling head fixing block and the fixing block sliding base are defined as follows: the filling head positioning block is disposed on the positioning block sliding base, and the filling head positioning block is provided with the filling head positioning groove; the needle positioning seat is disposed on the bottom surface of the filling head positioning block; the contour positioning groove is disposed on the needle positioning seat and communicates with the filling head positioning groove; the upper limit member and the lower limit member are movably disposed on the filling bracket to limit the maximum upward and downward pushing distance of the filling head positioning block and the positioning block sliding base; and the position sensor is movably disposed on the filling bracket to detect and limit the position of the filling head positioning block and / or the positioning block sliding base.
2. The semi-automatic filling jig for needle tubes according to claim 1, wherein The filling support is provided with a connecting block for connecting to other production line equipment, wherein the connecting block is connected to the filling support by screws.
3. The semi-automatic filling jig for needle tubes according to claim 1, wherein The filling head fixing block is provided with an opening that communicates with the side wall of the filling head mounting slot, so that the filling head fixing block forms separate blocks on both sides of the opening. The adjusting screw is movably connected to the blocks on both sides of the opening, so as to drive the blocks to move closer or further apart, thereby adjusting the opening and closing of the opening and the filling head mounting slot.
4. The semi-automatic filling jig for needle tubes according to claim 1, wherein The filling head positioning block is provided with an opening that communicates with the side wall of the filling head positioning groove, so that the filling head positioning block forms separate blocks on both sides of the opening. The adjusting screw is movably connected to the blocks on both sides of the opening, so as to drive the blocks to move closer or further apart, thereby adjusting the opening and closing of the opening and the filling head positioning groove.
5. The semi-automatic filling jig for needle tubes according to claim 1, wherein The filling head positioning block is provided with a movable through groove, and a movable block is detachably installed in the movable through groove. The movable block is provided with the filling head positioning groove. The outer end of the filling head positioning block is provided with an opening that communicates with the side wall of the movable through groove, so that the filling head positioning block forms separate blocks on both sides of the opening. The adjusting screw is movably connected to the blocks on both sides of the opening, so as to drive the blocks to move closer or further apart, thereby adjusting the opening and closing of the opening and the movable through groove.
6. The semi-automatic filling jig for needle tubes according to claim 1, wherein The upper limit component is movably mounted on the filling bracket above the filling head positioning block to limit the maximum upward pushing distance of the filling head positioning block and the positioning block sliding base. The lower limit component is movably mounted on the filling bracket below the filling head positioning block to limit the maximum downward sliding distance of the filling head positioning block and the positioning block sliding base.
7. The semi-automatic filling jig for needle tubes according to claim 1, wherein The upper limiting component includes a limiting screw and a limiting nut, with the limiting screw passing through the position adjustment groove and connected to the limiting nut.
8. The semi-automatic filling jig for needle tubes according to claim 1, wherein The upper limiting member and the lower limiting member have the same structure.
9. The semi-automatic filling jig for needle tubes according to claim 1, wherein The filling bracket is equipped with a sensor movable guide groove. The locking screw passes through the connection hole on the position sensor and the sensor movable guide groove and is connected to the locking nut.
10. The semi-automatic filling jig for needle tubes according to claim 1, wherein The alarm system includes both audible and photoelectric alarms.