Rapid storage device for carton production

Abstract

The utility model belongs to the technical field of corrugated cartons, and particularly relates to a rapid storage device for carton production, which comprises a device shell, one side surface of the device shell is a fixed surface, and the other side surfaces of the device shell are hollow surfaces; a row of conveying rollers are arranged at the bottom of the device shell and movably connected with the mounting plates on the two sides through rotating shafts. The top storage plate is made of a smooth material, and a storage groove is formed in the middle of the top storage plate; a plurality of air cylinders are installed on the fixing face, abut against the conveying rollers at the bottom and are perpendicular to the conveying rollers. A plurality of storage goods shelves are placed on the surfaces of the conveying rollers, and notches of the storage goods shelves are arranged in the direction facing the air cylinder; the carton stacking device is used for the last step of the corrugated carton production process, carton boxes which are flattened and marked can be conveniently and rapidly stacked and stored, it is guaranteed that the number of each stack of carton boxes is consistent, the carton boxes are prevented from being squeezed and damaged during storage, and stacked carton box pieces can be conveniently transferred and bundled.

Description

Technical Field

[0001] This utility model belongs to the field of corrugated cardboard box technology, specifically relating to a rapid storage device for cardboard box production. Background Technology

[0002] Corrugated boxes are a widely used packaging product made from corrugated cardboard. During the production of corrugated boxes, multiple cardboard sheets stacked together are prone to crushing and damage as the quantity increases, and transportation is inconvenient. Therefore, the finished cardboard sheets need to be counted and bundled before being centrally transferred and stored.

[0003] Current corrugated cardboard box production relies entirely on manual labor for counting, bundling, and transfer. This requires handling each box individually, resulting in relatively slow processing and a high risk of misplacement or omissions, impacting subsequent transportation and storage. Furthermore, the weight of a certain number of boxes makes manual handling difficult, and the risk of boxes collapsing during stacking can easily injure workers. Utility Model Content

[0004] The purpose of this utility model is to provide a rapid storage device for cardboard box production, including a device shell, one side of which is a fixed surface and the other sides are openwork surfaces; a row of transmission rollers is provided at the bottom of the device shell, and the transmission rollers are movably connected to the mounting plates on both sides via rotating shafts; it also includes a top storage plate, which is made of a smooth material and has a storage groove in the middle; several cylinders are installed on the fixed surface, and the cylinders are close to the bottom transmission rollers and perpendicular to the transmission rollers; several storage shelves are placed on the surface of the transmission rollers, and the notches of the storage shelves are all arranged facing the direction of the cylinders.

[0005] Preferably, the storage slot is provided with a downwardly angled guide plate, and the gap between the guide plate and the storage slot is small.

[0006] Preferably, the storage shelf includes a base plate, two limiting posts are provided on the rear side of the base plate, and positioning rods are respectively provided between the limiting posts and the two uprights on the front side of the base plate. The positioning rods are triangular prisms.

[0007] Preferably, the lower part of the base plate is provided with a support strip that matches the shape of the positioning rod, and the support strip is fixed to the base plate by a number of reinforcing ribs.

[0008] Preferably, a vision sensor is provided on the side of the device housing.

[0009] The beneficial effects of this utility model are:

[0010] By using the storage slot in conjunction with the storage rack, the cardboard boxes pressed in the previous process can be pushed into the storage slot and then quickly slide down the guide plate 202 into the storage rack, achieving rapid storage of the cardboard boxes. Through the cooperation of cylinders, transmission rollers, and vision sensors, the current storage rack is quickly pushed out of the storage device after it is full and transported to the warehouse by forklift, achieving precise control over the quantity of each set of cardboard boxes and reducing labor losses during transportation. Through the special limiting and positioning structure of the storage rack, multiple racks can be stacked stably to prevent the cardboard boxes from being squeezed together and damaged, achieving orderly storage and easy access at any time.

[0011] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.

[0012] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described below in detail with reference to the accompanying drawings. Attached Figure Description

[0013] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.

[0014] Figure 1 This is a perspective view of the overall structure of an embodiment of this utility model;

[0015] Figure 2 This is a structural diagram of a storage shelf according to an embodiment of the present utility model;

[0016] Figure 3 This is a schematic diagram of the stacked state of the storage shelf according to an embodiment of the present invention.

[0017] In the picture:

[0018] Device housing 1, storage plate 2, storage slot 201, guide plate 202, fixed surface 3, transmission roller 4, storage shelf 5, base plate 501, positioning rod 502, support bar 503, cylinder 6. Detailed Implementation

[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0020] like Figures 1 to 3 As shown, this embodiment provides a rapid storage device for cardboard box production, including a device housing 1. One side of the device housing 1 is a fixed surface 3, and the other sides are openwork surfaces. A row of transmission rollers 4 is provided at the bottom of the device housing 1. The transmission rollers 4 are movably connected to the mounting plates on both sides (omitted in the figure, the height is the same as the diameter of the transmission rollers 4) through a rotating shaft, so that the transmission rollers 4 will be passively rotated when subjected to external force. It also includes a top storage plate 2, which is made of acrylic material and is fixed by bolts. A storage groove 201 is opened in the middle. Several cylinders 6 are installed on the fixed surface 3. The cylinders 6 are close to the bottom transmission rollers 4 and perpendicular to the transmission rollers 4. Several storage shelves 5 are placed on the surface of the transmission rollers 4. The notches of the storage shelves 5 are all arranged facing the cylinders 6. When the cylinders 6 are lifted, the storage shelves 5 will be pushed forward one position. The pushing distance is set to be the same as the placement length of the storage shelves 5, so as to leave space for the next empty storage item.

[0021] A downward-sloping guide plate 202 is provided at the storage slot 201, and the gap between the guide plate 202 and the storage slot 201 is small. This allows the cardboard pieces, which have been flattened in the previous process, to fall quickly from the storage slot 201 and be guided by the guide plate 202 to slide automatically into the storage shelf 5. At the same time, the small gap allows for secondary compression of the cardboard pieces, improving their flatness.

[0022] The storage shelf 5 is made entirely of aluminum, making it lightweight, highly stable, and resistant to deformation. Its structure includes a base plate 501. Two limiting posts 504 are located on the rear side of the base plate 501. Positioning rods 502, each triangular prism in shape, are positioned between the limiting posts 504 and two uprights on the front side of the base plate 501. A support strip 503, matching the shape of the positioning rods 502, is located at the bottom of the base plate 501. The support strip 503 is fixed to the base plate 501 by several reinforcing ribs. Figure 2 and 3As shown, the base plate 501 supports stacked cardboard boxes, the rear limiting post 504 can block the flying cardboard boxes, and the two triangular support bars 503 at the bottom can fit with the upper surface of the triangular prism positioning rod 502, so that the storage racks 5 can be stacked stably, avoiding the squeezing of the cardboard boxes, and making it convenient for forklifts to pick them up at any time.

[0023] A vision sensor (a MINI series SH3-103 high-speed camera is used in this embodiment) is provided on the side of the device housing 1. The vision sensor can monitor the internal status of the device housing 1 in real time, especially whether the current storage shelf 5 has reached the preset point, and the number of cartons inside the current storage shelf 5 within the position range. When the quantity meets the condition, it is fed back to the terminal and a lifting command for the cylinder 6 is sent until the next empty storage shelf 5 is in place. Only then will the data be transmitted to the terminal to instruct the next batch of cartons to be released.

[0024] In summary, in this invention, both the cylinder 6 and the vision sensor are electrically connected to the control equipment and have data transmission capabilities. When the vision sensor detects an empty storage shelf 5 entering a preset area, the previous process releases a corresponding number of cardboard boxes, which are then pushed into the storage slot 201 by the operator. This causes the cardboard boxes to slide sequentially into the storage shelf 5. When the vision sensor detects that the current number of cardboard boxes in the storage shelf 5 is reached, the cylinder 6 is activated to push the fully loaded storage shelf 5 at a constant speed onto a waiting forklift, transporting it to the storage warehouse to await the arrival of the next empty storage shelf 5. At this time, the forklift operator can stack the storage shelves 5 according to the warehouse space to save storage space and ensure convenient access to the shelves. This also ensures that the stored cardboard boxes are stacked in an orderly manner, preventing collapse and damage.

[0025] All the devices selected in this application (parts whose specific structures are not specified) are general standard parts or parts known to those skilled in the art. Their structures and principles can be learned by those skilled in the art through technical manuals or conventional experimental methods.

[0026] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0027] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0028] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.

Claims

1. A quick storage device for carton production, comprising a device shell (1), one side of the device shell (1) is a fixed surface (3), and the remaining sides are hollowed surfaces; characterized in that: The bottom of the outer casing (1) of the device is provided with a row of transmission rollers (4), which are movably connected to the mounting plates on both sides via a rotating shaft; it also includes a top storage plate (2), which is made of smooth material and has a storage groove (201) in the middle; several cylinders (6) are installed on the fixed surface (3), which are close to the bottom transmission rollers (4) and perpendicular to the transmission rollers (4); several storage shelves (5) are placed on the surface of the transmission rollers (4), and the notches of the storage shelves (5) are all arranged facing the cylinders (6).

2. The quick storage device for carton production according to claim 1, characterized in that: A downward-sloping guide plate (202) is provided at the storage slot (201), and the gap formed between the guide plate (202) and the storage slot (201) is small.

3. The quick storage device for carton production according to claim 1, characterized in that: The storage shelf (5) includes a base plate (501), and two limiting posts (504) are provided on the rear side of the base plate (501). Positioning rods (502) are respectively provided between the limiting posts (504) and the two uprights on the front side of the base plate (501). The positioning rods (502) are triangular prisms.

4. The quick storage device for carton production according to claim 3, characterized in that: The bottom plate (501) is provided with a support strip (503) that matches the shape of the positioning rod (502). The support strip (503) is fixed to the bottom plate (501) by a number of reinforcing ribs.

5. The quick storage device for carton production according to claim 1, characterized in that: A vision sensor is provided on the side of the device housing (1).

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