Magnet distributing device
By designing a magnetic material sorting device that includes a storage container, a support base, and a magnetic transfer mechanism, the problem of relying on manual sorting and transfer of magnetic materials was solved, realizing automated sorting and transfer of magnetic materials and improving assembly efficiency.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- 广东奇创智能科技有限公司
- Filing Date
- 2024-07-26
- Publication Date
- 2026-04-17
AI Technical Summary
In existing technologies, the sorting and transfer of magnets requires manual operation, resulting in low assembly efficiency.
A magnet feeding device was designed, including a storage container, a support base, and a magnet transfer mechanism. The device controls the fixing and movement of the magnets through a limiting component and a triggering mechanism, and achieves quantitative feeding with the help of a pressure rod. The support base receives and transfers the magnets to the target position.
The automated dispensing and transfer of magnets has been achieved, improving assembly efficiency, reducing manual intervention, and increasing the degree of automation.
Smart Images

Figure CN224132249U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of electronic cigarette assembly equipment, specifically a magnet dispensing device. Background Technology
[0002] Electronic cigarettes heat e-liquid, cartridges, and other heated materials to produce vapor similar to cigarette smoke for users to inhale. They include an atomizing component and a power supply component. The power supply component includes a battery and a base for installing the battery. The base is equipped with magnets that attract the battery. Currently, the base and magnets are generally pressed in manually. However, due to the small size of the magnets, it is difficult to quickly sort and transfer them, which increases the assembly difficulty and affects the assembly efficiency. Therefore, a device that can automatically unload the magnets is being developed. Utility Model Content
[0003] The purpose of this invention is to overcome the problem that the existing technology requires manual sorting and transfer of magnets, which leads to a decrease in magnet assembly efficiency, and to provide a material sorting device that can realize automated magnet sorting.
[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:
[0005] A magnet dispensing device, comprising:
[0006] A storage device; the storage device includes a clamp, the clamp being configured with a plurality of longitudinally extending grooves, the grooves being used to accommodate a first unit number of magnets stacked in a stacked state, the bottom end of the clamp being configured with a limiting component, the limiting component having a limiting state for fixing the magnets at the bottom end of the grooves and a releasing state for releasing the magnets.
[0007] Pressure rod; Several pressure rods are provided corresponding to the material groove, which are inserted downward from above the material clamp into the corresponding material groove and push the magnet located at the top downward;
[0008] A triggering mechanism is disposed on the outside of the storage container and is used to control the limiting component to switch between the limiting state and the releasing state.
[0009] The support seat is reciprocally slidably disposed at the bottom of the material clamp, and its upper side is provided with a plurality of second workpiece loading parts corresponding to the arrangement direction of the material trough. When the limiting component is in the released state and the support seat moves to the point where the second workpiece loading part corresponds to the bottom end of the material trough, a first unit number of magnets can be pushed down by the pressure rod until the magnets at its bottom end fall into the second workpiece loading part.
[0010] A magnet transfer mechanism; the magnet transfer mechanism is equipped with a magnet transfer gripper, the carrier can be controlled to transfer the magnet located in the second workpiece loading part to below the magnet transfer gripper, and the magnet transfer gripper can be controlled to grasp and transfer the magnet.
[0011] Furthermore, it also includes a first drive mechanism for driving the support seat. The first drive mechanism includes a first fixed frame, a first slide rail disposed on the first fixed frame, a first slide block slidably connected to the first slide rail, and a first motor for driving the first slide block to slide along the first slide rail. The first fixed frame includes a first crossbeam, two first pillars disposed at opposite ends of the first crossbeam, and a first base plate connected to the bottom of the two first pillars. The first slide rail is fixedly disposed on the side of the first crossbeam, and the support seat is mounted on the first slide block.
[0012] Furthermore, the triggering mechanism includes a trigger frame, a trigger cylinder mounted on the trigger frame, and a pressure block connected to the output end of the trigger cylinder. The trigger frame is located on the side of the first slide rail opposite to the first fixed frame, and includes a first vertical plate and a first horizontal plate extending laterally from the upper end of the first vertical plate to the top of the support seat. The trigger cylinder is mounted at the bottom of the first horizontal plate. The pressure block can be controlled by the output end of the trigger cylinder to switch the limiting component to a released state when moving closer to the storage container, and to switch the limiting component to a limited state when moving away from the storage container.
[0013] Furthermore, the magnet transfer mechanism includes a second support column disposed on the side of the first slide rail away from the first support column, and a second drive module disposed on the second support column, wherein the magnet transfer gripper is driven to move by the second drive module.
[0014] Furthermore, it also includes a second drive mechanism, which includes a third pillar disposed on the first fixed frame on one side opposite to the first pillar, a second crossbeam extending laterally connected to the third pillar and the second pillar, and a third drive module disposed on the second crossbeam. The third drive module is equipped with a mounting base, and the storage device is fixed on the mounting base. The third drive module drives the storage device to move laterally relative to the pressure block by driving the mounting base.
[0015] Furthermore, there are two material clamps, which are connected facing outwards in the direction of the opening of the material trough and then mounted on the mounting base. The material trough protrudes downwards from the bottom of the mounting base. There are two triggering mechanisms, which are arranged on opposite sides of the material storage device along the direction of movement of the support seat. Each triggering mechanism controls the limiting component of the material clamp on its corresponding side.
[0016] Furthermore, the mounting base has staggered support blocks on opposite sides, and the storage container has locking blocks at different heights on opposite sides corresponding to the support blocks. The locking blocks are supported on the support blocks on the corresponding side, so that the storage container can be detachably hung on the mounting base.
[0017] Furthermore, the mounting base is provided with a movable gripper for clamping the storage container. The movable gripper is located on one side of the mounting base where the support block is located. It is driven by a drive cylinder. When the movable gripper approaches the storage container, it clamps the storage container onto the support block on the side opposite to the movable gripper.
[0018] Furthermore, the upper end of the mounting base is connected to a fixed bracket, the fixed bracket is provided with a liftable support bracket, and a guide rod that slides with the support bracket. The pressure rod passes through the support bracket and is connected at its upper end to a counterweight that abuts against the upper side of the support bracket. When the limiting component switches to the release state, the support bracket and the pressure rod move down along the guide rod under the action of the counterweight. The fixed bracket is also provided with a reset module for driving the support bracket to rise.
[0019] Compared with the prior art, the magnet sorting device provided by this utility model is equipped with a storage container, a support base, and a magnet transfer mechanism. The storage container has a trough for accommodating several stacked magnets. The fixing and movement of the magnets are controlled by a limiting component and a triggering mechanism. With the help of a pressure rod, the magnets are lowered in the trough, thereby realizing quantitative feeding of the magnets. The support base receives and transfers the magnets that have descended to the bottom of the trough. The magnet transfer mechanism then transfers the magnets to the corresponding positions, thus completing the feeding. Therefore, this utility model can complete the magnet sorting without relying on manual labor. The magnet sorting and transfer are rapid and highly automated, which can effectively improve the efficiency of magnet assembly. Attached Figure Description
[0020] Figure 1 A three-dimensional diagram of the magnet assembly;
[0021] Figure 2 This is a top view of the magnet mounting mechanism;
[0022] Figure 3 and Figure 4 This is a schematic diagram of the turntable mechanism;
[0023] Figure 5 and Figure 6 This is a schematic diagram of the magnetic mounting device;
[0024] Figure 7 This is an exploded view of the storage container and mounting base;
[0025] Figure 8 This is a schematic diagram of the material storage device;
[0026] Figure 9 This is a schematic diagram of the movable gripper structure;
[0027] Figure 10 and Figure 11 This is a schematic diagram of the first drive mechanism, the triggering mechanism, and the second drive mechanism.
[0028] Figure 12 This is a schematic diagram of the limit component. Detailed Implementation
[0029] The following describes a preferred embodiment of the present invention in conjunction with the accompanying drawings.
[0030] See Figures 1 to 3 This patent relates to a magnet dispensing device used in the dispensing and magnetizing process of electronic cigarette bases. Specifically, it involves an electronic cigarette base dispensing and magnetizing machine, which includes a magnet dispensing device f. This magnetizing machine is used to install magnets 101 into the base 102. Figure 3 Taking the upper and lower sides as an example, each base 102 has two oppositely arranged grooves 103 on its upper side. Each magnet 101 is fitted into the corresponding groove 103. The operation process of the magnet loading machine of this utility model involves the following steps: unloading the base 102, dispensing glue into the first workpiece loading part c1, unloading and pressing the magnet 101, marking on the base 102 and unloading. It generally involves a loading device d, a glue dispensing device e, a magnet dispensing device f, a laser marking device g and a loading device h. The magnet dispensing device f of this patent is used to complete the unloading and pressing operation of the magnet 101. The following describes it in detail with reference to other devices.
[0031] See Figures 1 to 3 The electronic cigarette base dispensing and magnetizing machine involved in this patent includes a frame a, a turntable mechanism b, several positioning fixtures c, a feeding device d, a dispensing device e, a magnet dispensing device f, a laser marking device g, and a feeding device h.
[0032] To improve work efficiency, this patent has two dispensing devices e, a feeding device d, two dispensing devices e, a magnet dispensing device f, a laser marking device g, and a feeding device h, which correspond to the unloading station w1, the first dispensing station w2, the second dispensing station w3, the magnet mounting station w4, the laser marking station w5, and the unloading station w6, respectively.
[0033] See Figure 1 and Figure 2The frame a includes a base a1, a turntable mechanism b, several positioning fixtures c, a feeding device d, a dispensing device e, a magnet dispensing device f, a laser marking device g, and a feeding device h, all mounted on the base a1. The turntable mechanism b includes a turntable platform b1 and a turntable drive device b2 that drives the turntable platform b1 to rotate. Several positioning fixtures c are spaced apart around the rotation axis b0 of the turntable platform b1 along its edge. The upper side of each positioning fixture c is equipped with a first workpiece loading part c1 for fixing the electronic cigarette base 102. Figure 3 As shown, each positioning fixture c in this patent is equipped with four first workpiece loading parts c1. Of course, the number of first workpiece loading parts c1 can also be other, and this patent does not limit it.
[0034] Turntable mechanism b :
[0035] See Figure 3 and Figure 4 The turntable drive device b2 is an existing device. One embodiment of the turntable drive device b2 includes a driver and a transmission base; the driver can be a motor; the turntable platform b1 is mounted on the upper side of the base a1 via the transmission base. One embodiment of the transmission base is a divider, such as a desktop divider, where the turntable platform b1 is connected to the output end of the desktop divider, and a center platform fixedly connected to the desktop divider is disposed in the middle of the upper side of the turntable platform b1. The turntable drive device b2 drives the turntable platform b1 to rotate intermittently, so that the positioning fixtures c switch between the devices.
[0036] Magnetizing station W4 :
[0037] See Figure 1 and Figure 2 , Figures 5 to 7The magnet dispensing device f is located downstream of the dispensing device e at the second dispensing station w3. It includes a storage container f1, pressure rods f12, a support seat f2, and a magnet transfer mechanism f3. The storage container f1 includes a clamp f11, which is equipped with several longitudinally extending grooves f13. The grooves f13 penetrate the upper and lower ends of the clamp f11 to form a material inlet. The grooves f13 are used to accommodate a first unit number of magnets 101 stacked in the grooves f13. Several pressure rods f12 are provided corresponding to the grooves f13; that is, the number of pressure rods f12 corresponds to the number of grooves f13. Each pressure rod f12 is inserted from top to bottom into the corresponding groove f13 and pushes down on the magnet 101 located at the top. The clamp f11 is equipped with a triggering mechanism f4, and the bottom end of the grooves f13 is equipped with a limit component f5. The seat f2 is reciprocally slidably disposed at the bottom of the material clamp f11. A third unit number of second workpiece loading parts f6 corresponding to the arrangement direction of the material trough f13 is disposed on its upper side. The limiting component f5 has a limiting state and a releasing state controlled by the triggering mechanism f4. When the limiting component f5 is in the limiting state, the magnet 101 at the bottom of the material trough f13 is fixed. When the limiting component f5 is in the releasing state and the carrier seat f2 moves to the point where the second workpiece loading part f6 corresponds to the bottom of the material trough f13, the first unit number of magnets 101 can be pushed down by the pressure rod f12 until the magnets 101 at their bottom fall into the second workpiece loading part f6. After the magnets 101 located in the second workpiece loading part f6 are moved to the second unloading position d6 by the carrier seat f2, they are grabbed by the magnet transfer mechanism f3 and transferred to the electronic cigarette base 102 in the corresponding positioning fixture c.
[0038] The magnetization process is as follows: The positioning fixture c, which completes the dispensing at the second dispensing station w3, is transferred to the magnetization station w4 via the turntable platform b1. The carrier f2 moves to the second workpiece loading part f6, which corresponds to the bottom of the material trough f13. The trigger mechanism f4 controls the limiting component f5 to switch to the release state, so that the magnet 101 is pushed down by the pressure rod f12. The magnet 101 at the bottom falls outside the material trough f13 and into the second workpiece loading part f6. Subsequently, the trigger mechanism f4 controls the limiting component f5 to switch to the limiting state, fixing the magnet 101 at the bottom of the material trough f13. The carrier f2 transfers the magnet 101 of the second workpiece loading part f6 to the second unloading position d6. The magnet transfer mechanism f3 transfers the magnet 101 on the second workpiece loading part f6 into the base 102 on the positioning fixture c, thereby completing the magnetization.
[0039] join Figure 6 and Figure 11In order to increase the amount of magnets 101 that the carrier f2 can carry with each movement, the carrier f2 is arranged with several sets of the third unit number of second workpiece loading parts f6 as a group. The carrier f2 moves so that each set of the third unit number of second workpiece loading parts f6 corresponds to the material trough f13, thereby loading more magnets 101 for the magnet transfer mechanism f3 to grab and transfer to the base 102 of the corresponding positioning fixture c.
[0040] See Figure 6 , Figure 7 and Figure 9 In one specific implementation, the magnet dispensing device f also includes a mounting base f7. The storage container f1 is detachably mounted on the mounting base f7. The mounting base f7 has staggered support blocks f71 on opposite sides. The storage container f1 has locking blocks f72 at different heights on opposite sides corresponding to the support blocks f71. The locking blocks f72 are supported on the support blocks f71 on the corresponding side. The above-mentioned installation method of the storage container f1 allows the storage container f1 to have a certain swing range for fine adjustment and disassembly. Furthermore, the mounting base f7 is provided with a movable gripper f73 for clamping the storage container f1. In one specific implementation, the movable gripper f73 is located on one side of the mounting base f7 where the support blocks f71 are located. It is reciprocated by a drive cylinder f731. When the movable gripper f73 approaches the storage container f1, it clamps the storage container f1 onto the support block f71 on the side opposite to the movable gripper, thereby achieving clamping. Furthermore, the storage container f1 is also equipped with a handle f74 for the operator to grip.
[0041] See Figure 7 and Figure 12 Furthermore, to improve the installation stability of the storage device f1, the storage device f1 has a pin hole f702 on the side facing the mounting base f74, and the surface of the mounting base f7 has a positioning pin f703 that mates with the pin hole f702. Furthermore, the storage device f1 also includes a cover plate f111 covering the surface of the material clamp f11. By providing the cover plate f111, the opening on the front of the material trough f13 can be sealed, thereby improving the sealing performance and preventing foreign objects from entering the material trough f13.
[0042] See Figure 7 and Figure 8Two clamps f11 are provided, connected facing outwards in the direction of the opening of the material groove f13 and mounted on the mounting base f7. The material groove f13 protrudes downwards from the bottom of the mounting base f7. Two triggering mechanisms f4 are provided, arranged on opposite sides of the storage container f1 along the direction of movement of the support base f2. Each triggering mechanism f4 controls the limiting component f5 of the corresponding clamp f11. When the magnet 101 of the first clamp f11 is exhausted, the second clamp f11 will unload the material. That is, the support base f2 first moves to the bottom of the first clamp f11 to pick up the material. When the magnet 101 of the first clamp f11 is exhausted, the support base f2 will subsequently move to the second clamp f11 to pick up the material until the first clamp f11 is exhausted. After the magnet 101 is consumed, it can be moved to the first side clamp f11 to pick up the material again by replacing the storage device f1. This cycle is repeated, thus avoiding frequent shutdowns to replenish the magnet 101 due to material shortage. In a specific embodiment, the third unit quantity is set to 4, that is, four second workpiece loading parts f6 are grouped together, and the two groups of eight second workpiece loading parts f6 are arranged in two columns and four rows as shown in the figure. The carrier f2 moves intermittently so that the two second workpiece loading parts f6 in each row correspond to the material slots f13 of the clamp f11, thereby filling the eight second workpiece loading parts f6. Then, the carrier f2 continues to move towards the positioning fixture c to the second unloading position d6, and the magnet transfer mechanism f3 sequentially loads the magnet 101 on each group of second workpiece loading parts f6 into the corresponding base 102.
[0043] See Figure 5 , Figure 6 It also includes a first driving mechanism f8 and a second driving mechanism f9. The first driving mechanism f8 is used to drive the support seat f2 to reciprocate relative to the storage tank f1. The second driving mechanism f9 is used to drive the mounting seat f7 to move laterally relative to the support seat f2. The second driving mechanism f9 facilitates the removal of the mounting seat f7 to replace the storage tank f1. Also, when the magnet 101 of the material trough f3 that is currently discharging material is exhausted, the storage tank f1 can be moved laterally by the second driving mechanism f9 so that the fully loaded material trough f3 can be moved above the support seat f2 to achieve rapid material replenishment.
[0044] See Figure 5 , Figure 8 and Figure 12In one specific embodiment, the limiting component f5 includes a base plate f52, a push rod f53 movably disposed on the base plate f52, and an ejector pin f51. The ejector pin f51 is located at the bottom end of the material groove f13, and the push rod f53 extends to the outer surface of the material clamp f11 located on the side of the material groove f13. The base plate f52 is fixedly connected to the material clamp, and the push rod f53 and the ejector pin f51 can reciprocate in a direction perpendicular to the extension of the material groove f13. It also includes an elastic reset member f54 for applying an elastic force to the push rod f53 and / or the ejector pin f51 to move away from the material trough f13. The triggering mechanism f4 can be manipulated to press the push rod f53 from the outside of the material clamp f11 so that the ejector pin f51 moves in the direction of exiting the material trough f13, switching to a release state to release the magnet 101, or disengaging from the push rod f53 so that the push rod f53, under the action of the elastic reset member f54, drives the ejector pin f51 to move in the direction of entering the material trough f13, switching to a limit state to clamp the magnet 101.
[0045] See Figure 12 The system also includes a movable plate f55, on which the ejector pin f51 and push rod f53 are mounted. Preferably, the ejector pin f51, push rod f53, and movable plate f55 are an integral structure. The side of the material clamp f11 has a mounting groove 111 adapted to the base plate f52. The mounting groove 111 has a first groove 112 and a second groove 113 penetrating the material clamp f11. The movable plate f55 is movably mounted on the side of the base plate f52 facing the mounting groove 111. The ejector pin f51 extends through the first groove 112 into the material groove f13, and the push rod f53 extends through the second groove 113 to the outer surface of the material clamp f11. This configuration is simple in structure and convenient for installation and disassembly. Preferably, the base plate f52 has a pin f56 extending along the movement direction of the ejector pin f51 and the push rod f53 on the side facing the mounting groove 111. The movable plate f55 is reciprocally mounted on the pin f56, and the pin f56 enables the mounting and orientation of the movable plate f55. Preferably, the elastic reset member f54 is configured as a spring sleeved on the push rod f53 and abutting between the movable plate f55 and the mounting groove 11.
[0046] See Figure 10 and Figure 11The first drive mechanism f8 includes a first fixed frame f81, a first slide rail f82 disposed on the first fixed frame f81, a first slide block f83 slidably connected to the first slide rail f82, and a first motor f84 that drives the first slide block f83 to slide along the first slide rail f82. The first fixed frame f81 includes a first crossbeam f85, two first pillars f86 disposed at opposite ends of the first crossbeam f85, and a first base plate f87 connected to the bottom of the two first pillars f86. The first slide rail f82 is fixedly disposed on the side of the first crossbeam f85, and the bearing seat f2 is mounted on the first slide block f83.
[0047] See Figure 10 The triggering mechanism f4 includes a trigger frame f41, a trigger cylinder f42 mounted on the trigger frame f41, and a pressure block f43 connected to the output end of the trigger cylinder f42. The trigger frame f41 is located on the side of the first slide rail f82 relative to the first fixed frame f81, and includes a first vertical plate f411 and a first horizontal plate f412 extending laterally from the upper end of the first vertical plate f411 to the top of the support seat. The trigger cylinder f42 is mounted on the bottom of the first horizontal plate f412. The pressure block f43 can be controlled by the output end of the trigger cylinder f42 to move closer to or further away from the push rod f53. When the pressure block f43 presses the push rod f53, the limiting component f5 switches to the released state; when it moves away from the push rod f53, the limiting component f5 switches to the limiting state.
[0048] See Figure 6 , Figure 10 and Figure 11 The magnet transfer mechanism f3 includes a second support column f31 disposed on the side of the first slide rail f82 away from the first support column f86, a second drive module f32 disposed on the second support column f31, and a magnet transfer gripper f33 driven by the second drive module f32. The magnet transfer gripper f33 is equipped with a plurality of magnet suction cups f34 for gripping the magnet 101.
[0049] See Figure 5 , Figure 10 and Figure 11 The second drive mechanism f9 includes a third support column f34 disposed on the side of the first fixed frame f81 opposite to the first support column f86, a second crossbeam f35 extending laterally and connected to the third support column f34 and the second support column f31, and a third drive module f36 disposed on the second crossbeam f35. The mounting base f7 is disposed on the third drive module f36, so that the storage device f1 can move laterally between the two pressure blocks f43 through the third drive module f36.
[0050] The first drive mechanism, the magnet transfer mechanism, and the second drive mechanism utilize the residual space of their respective frames to form a compact three-dimensional frame structure that occupies little space.
[0051] It should be noted that the second drive module f32 and the third drive module f36 involved in this patent are existing technologies, such as existing multi-axis manipulators or XYZ drive modules.
[0052] See Figure 5 , Figure 7 The upper end of the mounting base f7 is connected to a fixed bracket f75. The fixed bracket f75 is equipped with a liftable support bracket f76 and a guide rod f77 that slides with the support bracket f76. The pressure rod f12 passes through the support bracket f76 and is connected to a counterweight f78 that abuts against the upper side of the support bracket f76. When some limiting components f5 switch to the released state, under the gravity of the corresponding counterweight f78, the support bracket f76 and the corresponding pressure rod f12 move down along the guide rod f77 as a whole, while the limiting component f5 is still in the limiting state of the trough f13. Its corresponding pressure rod f12 and counterweight f78 remain stationary, and the support bracket f76 descends relative to it.
[0053] See Figure 5 , Figure 7 The upper end of the fixed bracket f75 is fixedly provided with an upper limit bracket f79, and the upper limit bracket f79 has a first through hole f791 corresponding to the counterweight f78. The lower end of the fixed bracket f75 is fixedly provided with a lower limit bracket f70, and the lower limit bracket f70 has a second through hole f701 for the pressure rod f12 to pass through. By setting the upper limit bracket f79 and the lower limit bracket f70, the pressure rod f12 and the counterweight f78 can be prevented from separating.
[0054] See Figure 11 The fixed bracket f75 is also equipped with a reset module f751 for driving the support bracket f76 to rise. The reset module f751 is used to drive the support bracket f76 to move upward after the support bracket f76 has descended to the lowest position and the push rod f53 needs to be reset upward. At the same time, the push rod f53 is lifted by the counterweight f78. The reset module f751 is an existing cylinder or hydraulic cylinder drive mechanism.
[0055] See Figure 1 and Figure 2 ,and Figure 6To reduce the defect rate, the magnet loading station w4 is also equipped with a vision camera 104 and a first waste collector 105. The vision camera 104 is used to identify the positioning fixture c currently located in the corresponding magnet dispensing device f from a top-down angle before the magnet transfer mechanism f3 loads the magnet 101 onto the base 102. If the currently identified base 102 is determined to be in an un-glued state, it is transferred by the magnet transfer mechanism f3 to the first waste collector 105 for recycling. The vision camera 104 can determine whether glue has been dispensed by judging the color on the base 102. For example, if the injected glue is blue, it can be determined whether the base 102 has been dispensed by identifying whether there is blue on the base 102. The principle of the vision camera 104 is not the utility model point of this patent and will not be explained here. When it is determined to be in an un-glued state, an alarm signal is issued or the machine is stopped. At the same time, the vision camera 104...
[0056] Compared with the prior art, the magnet sorting device f provided by this utility model is equipped with a storage container f1, a support seat f2, and a magnet transfer mechanism f3. The storage container f1 is provided with a trough f13 for accommodating a number of stacked magnets 101. The fixing and movement of the magnets 101 are controlled by a limiting component f5 and a triggering mechanism f4. With the help of a pressure rod f12, the magnets 101 are lowered in the trough f13, thereby realizing the quantitative feeding of the magnets 101. The support seat f2 receives and transfers the magnets 101 that have fallen to the bottom of the trough f13. The magnet transfer mechanism f3 then transfers the magnets 101 to the corresponding position, thereby completing the feeding. Therefore, this utility model can complete the magnet sorting without relying on manual labor. The magnet sorting and transfer are rapid and highly automated, which can effectively improve the efficiency of magnet assembly.
[0057] Based on the disclosure and teachings of the above specification, those skilled in the art can make changes and modifications to the above embodiments. Therefore, this utility model is not limited to the specific embodiments disclosed and described above, and some modifications and changes to this utility model should also fall within the protection scope of the claims of this utility model. Furthermore, although some specific terms are used in this specification, these terms are only for convenience of explanation and do not constitute any limitation on this utility model.
Claims
1. A magnet dispensing apparatus, characterized by, include: A storage container (f1); the storage container (f1) includes a clamp (f11), the clamp (f11) is provided with a plurality of longitudinally extending grooves (f13), the grooves (f13) are used to accommodate a first unit number of magnets (101) stacked in a stacked state, and a limiting component (f5) is provided at the bottom end of the clamp (f11), the limiting component (f5) having a limiting state for fixing the magnets (101) at the bottom end of the grooves (f13) and a releasing state for releasing the magnets (101); Pressure bar (f12); Several pressure bars (f12) are provided corresponding to the material groove (f13), which are inserted downward from above the material clamp (f11) into the corresponding material groove (f13) and push the magnet (101) located at the top downward. Triggering mechanism (f4); disposed on the outside of the storage container (f1), used to control the limiting component (f5) to switch between the limiting state and the releasing state; The support seat (f2) is reciprocally slidably disposed at the bottom of the material clamp (f11), and its upper side is provided with a plurality of second workpiece loading parts (f6) corresponding to the arrangement direction of the material groove (f13). When the limiting component (f5) is in the released state and the support seat (f2) moves to the point where the second workpiece loading part (f6) corresponds to the bottom end of the material groove (f13), a first unit number of magnets (101) can be pushed down by the pressure rod (f12) until the magnets (101) at their bottom end fall into the second workpiece loading part (f6). A magnet transfer mechanism (f3) is provided with a magnet transfer gripper (f33). The carrier (f2) can controllably transfer the magnet (101) located in the second workpiece loading part (f6) to the area below the magnet transfer gripper (f33). The magnet transfer gripper (f33) can controllably grasp the magnet (101) and transfer it.
2. The magnet dispensing apparatus of claim 1, wherein It also includes a first drive mechanism (f8) for driving the support seat (f2). The first drive mechanism (f8) includes a first fixed frame (f81), a first slide rail (f82) disposed on the first fixed frame (f81), a first slide block (f83) slidably connected to the first slide rail (f82), and a first motor (f84) for driving the first slide block (f83) to slide along the first slide rail (f82). The first fixed frame (f81) includes a first crossbeam (f85), two first pillars (f86) disposed at opposite ends of the first crossbeam (f85), and a first base plate (f87) connected to the bottom of the two first pillars (f86). The first slide rail (f82) is fixedly disposed on the side of the first crossbeam (f85), and the support seat (f2) is mounted on the first slide block (f83).
3. The magnet dispensing apparatus of claim 2, wherein, The triggering mechanism (f4) includes a trigger frame (f41), a trigger cylinder (f42) mounted on the trigger frame (f41), and a pressure block (f43) connected to the output end of the trigger cylinder (f42). The trigger frame (f41) is located on one side of the first slide rail (f82) relative to the first fixed frame (f81), and includes a first vertical plate (f411) and a first horizontal plate (f412) extending laterally from the upper end of the first vertical plate (f411) to the top of the support seat (f2). The trigger cylinder (f42) is mounted on the bottom of the first horizontal plate (f412). The pressure block (f43) can be controlled by the output end of the trigger cylinder (f42) to switch the limiting component (f5) to a released state when moving closer to the storage container (f1), and to switch the limiting component (f5) to a limited state when moving away from the storage container (f1).
4. The magnet dispensing apparatus of claim 3, wherein The magnet transfer mechanism (f3) includes a second support column (f31) disposed on the side of the first slide rail (f82) away from the first support column (f86), and a second drive module (f32) disposed on the second support column (f31). The magnet transfer gripper (f33) is driven to move by the second drive module (f32).
5. The magnet dispensing apparatus of claim 4, wherein, It also includes a second drive mechanism (f9), which includes a third support column (f34) disposed on the side of the first fixed frame (f81) relative to the first support column (f86), a second crossbeam (f35) extending laterally and connected to the third support column (f34) and the second support column (f31), and a third drive module (f36) disposed on the second crossbeam (f35). The third drive module (f36) is equipped with a mounting base (f7), and the storage container (f1) is fixed on the mounting base (f7). The third drive module (f36) drives the storage container (f1) to move laterally relative to the pressure block (f43) by driving the mounting base (f7).
6. The magnet dispensing apparatus of claim 5, wherein, Two material clamps (f11) are provided. The two material clamps (f11) are connected facing outwards in the direction of the opening of the material groove (f13) and then installed on the mounting base (f7). The material groove (f13) protrudes downwards from the bottom of the mounting base (f7). Two triggering mechanisms (f4) are provided. They are arranged on opposite sides of the storage container (f1) along the direction of movement of the bearing seat (f2). Each triggering mechanism (f4) controls the limiting component (f5) of the material clamp (f11) on its corresponding side.
7. The magnet dispensing apparatus of claim 5, wherein The mounting base (f7) has staggered support blocks (f71) on its opposite sides. The storage container (f1) has locking blocks (f72) at different heights on its opposite sides corresponding to the support blocks (f71). The locking blocks (f72) are supported on the support blocks (f71) on the corresponding side, so that the storage container (f1) can be detachably hung on the mounting base (f7).
8. The magnet dispensing apparatus of claim 7, wherein, The mounting base (f7) is provided with a movable gripper (f73) for clamping the storage container (f1). The movable gripper (f73) is located on one side of the mounting base (f7) where the support block (f71) is located. It is driven by a drive cylinder (f731). When the movable gripper (f73) approaches the storage container (f1), it clamps the storage container (f1) on the support block (f71) on the side opposite to the movable gripper (f73).
9. The magnet dispensing apparatus of claim 5, wherein, The upper end of the mounting base (f7) is connected to a fixed bracket (f75). The fixed bracket (f75) is provided with a liftable support bracket (f76) and a guide rod (f77) that slides with the support bracket (f76). The pressure rod (f12) passes through the support bracket (f76) and is connected at its upper end to a counterweight (f78) that abuts against the upper side of the support bracket (f76). When the limiting component (f5) switches to the release state, the support bracket (f76) and the pressure rod (f12) move down along the guide rod (f77) under the action of the counterweight (f78). The fixed bracket (f75) is also provided with a reset module (f751) for driving the support bracket (f76) to rise.
10. The magnet dispensing apparatus of claim 1, wherein, The limiting component (f5) includes a base plate (f52), a push rod (f53) movably disposed on the base plate (f52), and an ejector pin (f51). The ejector pin (f51) is located at the bottom end of the material groove (f13), and the push rod (f53) extends to the outer surface of the material clamp (f11) located on the side of the material groove (f13). The base plate (f52) is fixedly connected to the material clamp. The push rod (f53) and the ejector pin (f51) are reciprocating in a direction perpendicular to the material groove (f13). The component also includes a mechanism for moving the push rod (f53) and / or the ejector pin (f51). An elastic reset member (f54) applies an elastic force away from the material trough (f13). The trigger mechanism (f4) can be manipulated to press the push rod (f53) from the outside of the clamp (f11) so that the ejector pin (f51) moves in the direction of exiting the material trough (f13), switching to the release state to release the magnet (101), or disengaging from the push rod (f53) so that the push rod (f53) drives the ejector pin (f51) to move in the direction of entering the material trough (f13) under the action of the elastic reset member (f54), switching to the limit state to clamp the magnet (101).