Production line capable of conveying battens in chain mode, sliding, sorting and rapidly partitioning and stacking

Abstract

The utility model relates to the technical field of door and window material processing, in particular to a chain type conveying batten sliding sorting rapid partition stacking production line which comprises a roller table material distributing mechanism, a classification stacking mechanism, a feeding conveying belt and a discharging roller table, the roller table material distributing mechanism is located at the tail end of the feeding conveying belt, the classification stacking mechanism is located on the right side of the roller table material distributing mechanism, and the discharging roller table is located on the right side of the roller table material distributing mechanism. The discharging roller table is located on the right side of the classifying and stacking mechanism, the roller table material distributing mechanism can slide, sort and preliminarily stack battens according to the length of the battens input by the feeding conveying belt, the classifying and stacking mechanism can rapidly stack the sorted battens in a partitioned mode, and the material receiving roller table can output stacked stacks in batches. According to the utility model, quick and automatic partition stacking of battens can be realized, the labor intensity is reduced, the production efficiency is improved, and the automation level of door and window material processing is improved.

Description

Technical Field

[0001] This utility model belongs to the field of door and window material processing technology, and in particular relates to a production line for rapid partitioning and stacking of chain conveyor timber sliding sorting. Background Technology

[0002] In the field of door and window material processing technology, a large amount of timber is used and needs to be constantly transferred between different production processes. In order to improve the production line efficiency, the timber needs to be classified and stacked for subsequent processing.

[0003] Utility model application No. 202121483468.2 discloses a timber stacking device, including an inner frame and a base. The inner frame has two connecting grooves at its top, and a handle is movably connected to the top of the inner frame via bearings. The base is fixedly installed at the bottom of the inner frame, and two outer frames are movably installed at the top of the base. Rubber pads are installed on both sides of the bottom of the base. This utility model allows timber to be stacked from both sides by the outer frames sliding within grooves and engaging with the inner frame. Folding seats are hinged to both ends of the base, and grooves are provided at the top of the base and folding seats. Wheel seats are fixedly installed at the bottom of the outer frames, and pulleys are installed on the outside of the wheel seats, allowing the device to fold more easily and making it more convenient to carry.

[0004] The existing equipment requires workers to manually remove timber from the production line and stack it. The timber production line is relatively fast, and if it needs to be stacked according to specifications, the workload for the stacking workers is extremely heavy, which cannot guarantee efficiency and accuracy, nor can it output timber stacks in large quantities quickly, thus affecting the final production efficiency. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings and deficiencies in the existing technology and provide a production line for rapid partitioning and palletizing of timber by chain conveyor sliding. This production line can realize rapid automatic sorting of timber, automatic buffering of sorted timber, automatic partitioning and palletizing of timber for batch output. It can not only connect the timber sorting process and the palletizing process into a complete fully automatic production line, but also reduce personnel configuration and significantly improve production efficiency.

[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a production line for rapid partitioning and palletizing of chain-type conveyor timber sliding sorting includes a roller table material distribution mechanism, a classification and palletizing mechanism, a feeding conveyor belt, and a discharge roller table. The roller table material distribution mechanism is located at the end of the feeding conveyor belt, the classification and palletizing mechanism is located to the right of the roller table material distribution mechanism, and the discharge roller table is located to the right of the classification and palletizing mechanism.

[0007] Furthermore, the roller table material distribution mechanism includes a chain hook, a waiting conveyor belt, a frame, a small roller table, and a storage bin group. The chain hook and the waiting conveyor belt are both fixed on the upper part of the frame and arranged in a front-to-back manner. The small roller table is placed on the ground and located on one side of the frame. The storage bin group is placed on the ground and located directly below the chain hook.

[0008] Furthermore, the chain-type hook claw includes a chain drive assembly and multiple sets of hook claw assemblies. The multiple sets of hook claw assemblies are fixedly connected at equal intervals to the chain links of the chain drive assembly. Each hook claw assembly is provided with a claw frame and multiple spring claws. Each spring claw is composed of a guide rail slider and a spring.

[0009] Furthermore, the storage bin group includes multiple storage bins arranged at equal intervals and a distance adjustment mechanism A. Each storage bin is equipped with a fork-shaped lifting frame, a storage bin frame, a movable baffle A, a lifting roller table, a lifting stop, and a cylindrical guide rail A. The storage bin frame includes a storage baffle, a short base, and a support base A. The lifting stop has two fixedly mounted on both sides of the storage baffle. The fork-shaped lifting frame has two fixedly mounted on both sides of the short base and a lifting roller table fixedly mounted above it. The cylindrical guide rail A is fixedly mounted on the support base A and fixedly mounted to the movable baffle A. The distance adjustment mechanism A passes through the mounting hole of the movable baffle A and can adjust the distance between the movable baffle A and the storage baffle.

[0010] Furthermore, the sorting and palletizing mechanism includes a gantry robot and a material distribution bin group, which is placed on the ground and located below the gantry robot.

[0011] Furthermore, the gantry manipulator includes a two-axis slide and a lifting gripper. The lifting gripper is fixed on the two-axis slide and can move freely in the X and Y directions. It is provided with two clamping frames fixed on the movable frame. Each of the two clamping frames has a gripper that can move freely in the Z direction.

[0012] Furthermore, the material distribution bin group includes multiple material distribution bins arranged at equal intervals and a distance adjustment mechanism B. Each material distribution bin is equipped with a transport roller table, a material distribution bin frame, a movable baffle B, and a cylindrical guide rail B. The material distribution bin frame 2212 is equipped with a material distribution baffle, a long base, and a support base B. The transport roller table is fixedly connected to the long base, and the cylindrical guide rail B is fixedly mounted on the support base B and fixedly mounted to the movable baffle B. The distance adjustment mechanism B passes through the mounting hole in the middle of the movable baffle B and can adjust the distance between the movable baffle B and the material distribution baffle.

[0013] Furthermore, the discharge roller table includes a pusher plate, a large roller table, a pusher plate frame, and a movable enclosure. The large roller table is placed inside the pusher plate frame. The pusher plate frame is fixedly connected to a guide rail and a rack, forming a movable assembly with the pusher plate. The movable enclosure is fixedly installed on one side of the pusher plate frame and is composed of a four-bar linkage mechanism, which can be erected or folded.

[0014] Compared with the prior art, the present invention has the following advantages and beneficial effects: The production line of the chain conveyor for sliding sorting and rapid partitioning and palletizing of timber can realize the rapid automatic sorting of timber, automatically buffer the sorted timber, and automatically partition and palletize it for batch output. It can not only connect the timber sorting process and the palletizing process into a complete fully automatic production line, but also reduce the personnel configuration and significantly improve the production efficiency. Attached Figure Description

[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, the elements or parts are not necessarily drawn to scale.

[0016] Figure 1 Axonometric drawing of a production line for rapid zoning and palletizing of chain-conveyed timber sliding sorting;

[0017] Figure 2 This is an isometric view of the roller table material distribution mechanism;

[0018] Figure 3 This is an isometric view of a chain hook.

[0019] Figure 4 This is an isometric view of the hook assembly;

[0020] Figure 5 Axonometric drawing of the storage silo assembly;

[0021] Figure 6 This is an isometric view of the storage silo.

[0022] Figure 7 This is an isometric view of the storage silo rack.

[0023] Figure 8 An isometric view of the sorting and palletizing mechanism;

[0024] Figure 9 Axonometric drawing of a gantry robot;

[0025] Figure 10 This is an isometric drawing of the robotic arm.

[0026] Figure 11 This is an isometric view of the material distribution bin group;

[0027] Figure 12 This is an isometric view of the material distribution bin;

[0028] Figure 13 Axonometric drawing of the material distribution bin frame;

[0029] Figure 14 This is an isometric view of the discharge roller table;

[0030] In the diagram: 1. Roller table material distribution mechanism 11. Chain hook 12. Material waiting conveyor belt 13. Frame 14. Small roller table 15. Storage bin assembly 111. Chain drive mechanism 112. Hook assembly 1121. Claw frame 1122. Spring claw 15. Storage bin assembly 151. Storage bin 152. Adjustment mechanism 1511. Fork-shaped lifting frame 1512. Storage bin frame 1513. Moving baffle A 1514. Lifting roller table 1515. Lifting stop 1516. Cylindrical guide rail A 15121. Storage baffle 15122. Short base 15123. Support base A 2. Sorting and stacking mechanism 21. Truss robot 22. Material distribution bin assembly 211. Two-axis slide table 212. Lifting gripper 2121. Moving frame 2122. Clamping frame 2123. Gripper 221. Material distribution bin 222. Adjustment mechanism B 2211. Transport roller table 2212. Long base 2213. Movable baffle B 2214. Cylindrical guide rail B 22121. Material distribution baffle 22122. Long base 22123. Support base B 4. Receiving roller table 41. Push plate 42. Large roller table 43. Push plate frame 44. Movable enclosure Detailed Implementation

[0031] The present invention will now be described in further detail with reference to the accompanying drawings. The drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0032] like Figure 1 The embodiment shown is a production line for rapid sorting and palletizing of chain-driven timber, including a roller table sorting mechanism 1, a sorting and palletizing mechanism 2, a feeding conveyor belt 3, and a discharge roller table 4. The roller table sorting mechanism 1 is located at the end of the feeding conveyor belt 3, the sorting and palletizing mechanism 2 is located to the right of the roller table sorting mechanism 1, and the discharge roller table 4 is located to the right of the sorting and palletizing mechanism 2.

[0033] like Figure 2 The roller table material distribution mechanism 1 of the embodiment shown includes a chain hook 11, a waiting conveyor belt 12, a frame 13, a small roller table 14, and a storage bin group 15. The chain hook 11 and the waiting conveyor belt 12 are both fixed on the upper part of the frame 13 and are arranged in a front-to-back manner. The small roller table 14 is located inside the frame on one side, and the storage bin group 15 is placed on the ground and located directly below the chain hook 11.

[0034] like Figure 3 and Figure 4 The chain-type claw 11 in the illustrated embodiment includes a chain drive assembly 111 and multiple sets of claw assemblies 112. The multiple sets of claw assemblies 112 are fixedly connected to the chain links of the chain drive assembly 111 at equal intervals. Each claw assembly 112 is provided with a claw frame 1121 and multiple spring claws 1122. Each spring claw 1122 is composed of a guide rail slider and a spring.

[0035] like Figure 5 , Figure 6 and Figure 7 The storage bin assembly 15 of the illustrated embodiment includes multiple storage bins 151 arranged at equal intervals and an adjusting mechanism A152. Each storage bin 151 is equipped with a fork-shaped lifting frame 1511, a storage bin frame 1512, a movable baffle A1513, a lifting roller table 1514, a lifting stop 1515, and a cylindrical guide rail A1516. The storage bin frame 1512 includes a storage baffle 15121, a short base 15122, and a support base A15123. The lifting stop 1512... 515 has two fixedly mounted on both sides of the storage baffle 15121. The fork-shaped lifting frame 1511 has two fixedly mounted on both sides of the short base 15122 and a lifting roller table 1514 fixedly mounted on top. The cylindrical guide rail A1516 is fixedly mounted on the support base A15123 and fixedly mounted with the moving baffle A1513. The distance adjustment mechanism A152 passes through the mounting hole of the moving baffle A1513 and can adjust the distance between the moving baffle A1513 and the storage baffle 15121.

[0036] like Figure 8 The sorting and palletizing mechanism 2 described in the embodiment includes a gantry robot 21 and a material distribution bin group 22, which is placed on the ground and located below the gantry robot 21.

[0037] like Figure 9 and Figure 10 The gantry robot 21 described in the embodiment includes a two-axis slide 211 and a lifting gripper 212. The lifting gripper 212 is fixedly mounted on the two-axis slide and can move freely in the X and Y directions. It is provided with two clamping frames 2122 fixedly mounted on the moving frame 2121. Each of the two clamping frames 2122 has a gripper 2123 that can move freely in the Z direction.

[0038] like Figure 11 , Figure 12 and Figure 13 The material distribution bin group 22 described in the illustrated embodiment includes multiple material distribution bins 221 arranged at equal intervals and a distance adjustment mechanism B222. Each material distribution bin 221 is provided with a transport roller table 2211, a material distribution bin frame 2212, a movable baffle B2213, and a cylindrical guide rail B2214. The material distribution bin frame 2212 is provided with a material distribution baffle 22121, a long base 22122, and a support seat B22123. The transport roller table 2211 is fixedly connected to the long base 22122. The cylindrical guide rail B2214 is fixedly mounted on the support seat B22123 and is also fixedly mounted to the movable baffle B2213. The distance adjustment mechanism B222 passes through the mounting hole in the middle of the movable baffle B2214 and can adjust the distance between the movable baffle B2214 and the material distribution baffle 22121.

[0039] like Figure 14The discharge roller table 4 in the illustrated embodiment includes a pusher plate 41, a large roller table 42, a pusher plate frame 43, and a movable enclosure 44. The large roller table 42 is placed on the ground inside the pusher plate frame 43. The pusher plate frame 43 is fixedly connected to a guide rail and a rack, forming a movable assembly with the pusher plate 41. The movable enclosure 44 is fixedly installed on one side of the pusher plate frame 43 and is composed of a four-bar linkage mechanism, which can be erected or folded.

[0040] Working principle:

[0041] First, based on the width of the batch of timber, the spacing adjustment mechanism A152 adjusts the distance between all moving baffles A1513 and the storage baffle 15121 to a suitable value. The spacing adjustment mechanism B222 adjusts the distance between all moving baffles B2213 and the distribution baffle 22121 to a suitable value. The timber is transported to the small roller table 14 via the feeding conveyor belt 4. The chain hook 11 operates, and the spring pawl 1122 hooks the timber away. Moving with the chain drive mechanism 111, the lifting stop 1515 on a certain storage bin 151 rises to block the spring pawl 1122. The spring pawl 1122 retracts and embeds into the claw frame 1121. The timber loses support and slides onto the lifting roller table 1514. Subsequently, the lifting stop 1515 descends, the spring pawl 1122 loses its obstruction, and resets under the action of the spring. The fork-shaped lifting frame 1511 retracts. As the timber descends along with the lifting roller table 1514, space is left above for placing another timber, completing a preliminary sorting. If no storage bin 151 requires a particular timber, it will be transported to the waiting conveyor belt 12. When a certain number of layers of timber are stacked in a storage bin 151, the lifting roller table 1514 transports the timber stack to the transport roller table 2211. The lifting gripper 212 can move along the X and Y directions on the moving mechanism 211. The two clamping frames 2122 can be freely adjusted in the X direction to achieve clamping and releasing functions. The two grippers 2123 can move freely and synchronously in the Z direction. Thus, the gantry robot 21 can pick up all the timber above any layer of the timber stack and place it on other transport roller tables 2211 or timber stacks to achieve automatic sorting and stacking. The stacked timber will be transported to the large roller table 42.

[0042] The above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A chain conveying timber block sliding sorting rapid partitioning and stacking production line, characterized in that: The production line for rapid sorting and palletizing of chain-type timber sliding includes a roller table material distribution mechanism (1), a classification and palletizing mechanism (2), a feeding conveyor belt (3), and a discharge roller table (4). The roller table material distribution mechanism (1) is located at the end of the feeding conveyor belt (3), the classification and palletizing mechanism (2) is located to the right of the roller table material distribution mechanism (1), and the discharge roller table (4) is located to the right of the classification and palletizing mechanism (2). ​ 2. The chain conveying timber slip sorting and rapid partition palletizing production line according to claim 1, characterized in that: The roller table material distribution mechanism (1) includes a chain hook (11), a waiting conveyor belt (12), a frame (13), a small roller table (14), and a storage bin group (15). The chain hook (11) and the waiting conveyor belt (12) are both fixed on the upper part of the frame (13) and arranged in a front-to-back manner. The small roller table (14) is located inside the frame on one side, and the storage bin group (15) is placed on the ground and located directly below the chain hook (11).

3. The production line for rapid partitioning and palletizing of chain-conveyed timber sliding sorting according to claim 2, characterized in that: The chain-type hook (11) includes a chain drive assembly (111) and multiple hook assemblies (112). The multiple hook assemblies (112) are fixed at equal intervals on the chain links of the chain drive assembly (111). Each hook assembly (112) is provided with a claw frame (1121) and multiple spring claws (1122). Each spring claw (1122) is composed of a guide rail slider and a spring.

4. The chain conveying timber slip sorting and rapid partition palletizing production line according to claim 2, characterized in that: The storage bin group (15) includes multiple storage bins (151) arranged at equal intervals and an adjusting mechanism A (152). Each storage bin (151) is equipped with a fork-shaped lifting frame (1511), a storage bin frame (1512), a movable baffle A (1513), a lifting roller table (1514), a lifting stop (1515), and a cylindrical guide rail A (1516). The storage bin frame (1512) includes a storage baffle (15121), a short base (15122), and a support seat A (15123). The lifting stop (1512)... 515) Two fixedly mounted on both sides of the storage baffle (15121) are provided. The fork-shaped lifting frame (1511) is provided with two fixedly mounted on both sides of the short base (15122) and a lifting roller table (1514) is fixedly mounted on top. The cylindrical guide rail A (1516) is fixedly mounted on the support base A (15123) and fixedly mounted with the moving baffle A (1513). The adjusting mechanism A (152) passes through the mounting hole of the moving baffle A (1513) and can adjust the distance between the moving baffle A (1513) and the storage baffle (15121).

5. The chain conveying timber slip sorting and rapid partition palletizing production line according to claim 1, characterized in that: The sorting and palletizing mechanism (2) includes a gantry robot (21) and a material distribution bin group (22), which is placed on the ground and located below the gantry robot (21).

6. The chain conveying timber slip sorting and rapid partition palletizing production line according to claim 5, characterized in that: The gantry manipulator (21) includes a two-axis slide (211) and a lifting gripper (212). The lifting gripper (212) is fixed on the two-axis slide and can move freely in the X and Y directions. It is provided with two clamping frames (2122) fixed on the moving frame (2121). Each of the two clamping frames (2122) is fixed with a gripper (2123) that can move freely in the Z direction.

7. The chain conveying timber slip sorting and rapid partition palletizing production line according to claim 5, characterized in that: The material distribution bin group (22) includes multiple material distribution bins (221) arranged at equal intervals and a distance adjustment mechanism B (222). The material distribution bin (221) is provided with a transport roller table (2211), a material distribution bin frame (2212), a movable baffle B (2213), and a cylindrical guide rail B (2214). The material distribution bin frame (2212) is provided with a material distribution baffle (22121), a long base (22122), and a support seat B (22123). The transport roller table (2211) is fixedly connected to the long base (22122). The cylindrical guide rail B (2214) is fixedly mounted on the support seat B (22123) and fixedly mounted with the movable baffle B (2213). The distance adjustment mechanism B (222) passes through the mounting hole in the middle of the movable baffle B (2213) and can adjust the distance between the movable baffle B (2213) and the material distribution baffle (22121).

8. The chain conveying timber slip sorting and rapid partition palletizing production line according to claim 1, characterized in that: The discharge roller table (4) includes a push plate (41), a large roller table (42), a push plate frame (43), and a movable fence (44). The large roller table (42) is placed inside the push plate frame (43). The push plate frame (43) is fixedly connected with guide rails and racks, forming a movable assembly with the push plate (41). The movable fence (44) is fixedly installed on one side of the push plate frame (43) and is composed of a four-bar linkage mechanism, which can be erected or folded.

Images