Guide structure for winding thin film coiled material

Abstract

The utility model discloses a guide structure for winding a thin film coiled material, relates to the field of thin film coiled material production, and aims to solve the problem that the thin film coiled material is relatively loose and disordered when wound on a winding roller due to the fact that an existing winding device is not provided with a guide mechanism in the prior art. A limiting supporting pipe is fixedly connected to the upper end of one side of the vertical supporting plate, a rotating ring is rotationally connected to the position, between the first limiting plate and the limiting ring, of the outer wall of the limiting supporting pipe, a rotating plate is fixedly connected to the front end of the rotating ring, the front end of the rotating plate extends out of the front end of the first limiting plate, and a C-shaped supporting frame is fixedly connected to one side of the rotating plate; the lower end of the inner side of the C-shaped supporting frame is rotationally connected with a supporting roller, the upper end of the inner side of the C-shaped supporting frame is movably connected with a C-shaped lifting frame, the inner side of the C-shaped lifting frame is rotationally connected with a pressing roller, and by arranging the angle-adjustable C-shaped supporting frame and the rotating plate structure, the guiding direction can be flexibly adjusted according to the film winding position requirement.

Description

Technical Field

[0001] This utility model relates to the field of film roll production, specifically a guide structure for film roll winding. Background Technology

[0002] Film rolls are flexible industrial materials made by winding plastic, metal, or composite materials into rolls. They are widely used in packaging, construction, electronics, and agriculture. The base materials include polyethylene (PE), polypropylene (PP), polyester (PET), and aluminum foil, and are processed through blow molding, casting, or coating processes. The thickness is typically between 0.01 and 0.5 millimeters. The finished products possess properties such as lightweight, moisture resistance, heat insulation, and corrosion resistance. Examples include composite films for food packaging, waterproof building membranes, and photovoltaic backsheet films. After production, film rolls require a winding device for rewinding.

[0003] For example, patent application CN 206985257 U discloses a coil winding device for automatically winding up remaining stamped coils. The coil winding device includes a guide frame and a winding device; the guide frame is positioned in the feeding direction of the winding device and includes a support and guide rollers mounted on the support; the winding device includes a winding roller mounted on a frame and a drive motor, the winding roller being drively connected to the drive motor, and a baffle plate with a locking lever at its end. This technical solution's coil winding device can automatically wind up the remaining stamped coils, thereby improving the stamping and unloading efficiency of the coils and reducing manual labor.

[0004] However, the above-mentioned technology does not have a guiding mechanism in the roll winding device, which results in the film roll being relatively loose and messy when it is wound on the winding roller; therefore, the market urgently needs to develop a guiding structure for film roll winding to help people solve the existing problems. Utility Model Content

[0005] The purpose of this invention is to provide a guiding structure for film roll winding, so as to solve the problem mentioned in the background art that the existing roll winding device does not have a guiding mechanism, resulting in the film roll being relatively loose and messy when winding on the winding roller.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a guide structure for winding film rolls, comprising a support base plate, a vertical support plate fixedly connected to one side of the upper end of the support base plate, a limiting support tube fixedly connected to the upper end of one side of the vertical support plate, a rotating shaft rotatably connected inside the limiting support tube, a winding roller connected to one side of the rotating shaft extending out of the limiting support tube, a first limiting plate fixedly connected to one side of the outer wall of the limiting support tube, a limiting ring fixedly connected to one side of the middle part of the outer wall of the limiting support tube, a rotating ring rotatably connected to the outer wall of the limiting support tube between the first limiting plate and the limiting ring, a rotating plate fixedly connected to the front end of the rotating ring, a C-shaped support frame fixedly connected to one side of the front end of the rotating plate extending out of the front end of the first limiting plate, a support roller rotatably connected to the lower end of the inner side of the C-shaped support frame, a C-shaped lifting frame movably connected to the upper end of the inner side of the C-shaped support frame, and a pressure roller rotatably connected to the inner side of the C-shaped lifting frame.

[0007] Preferably, the front ends of the rotating shaft are fixedly connected with connecting keys on one side of the limiting support tube, and the front and rear ends of the take-up roller are provided with keyways. After the rotating shaft is inserted into the take-up roller, the connecting keys slide into the keyways.

[0008] Preferably, a second limiting plate is connected to one side of the rotating shaft, and the second limiting plate is fixedly connected to the rotating shaft by bolts.

[0009] Preferably, a driving device is fixedly connected to the side of the vertical support plate away from the limiting support tube, and a motor is fixedly installed inside the driving device. One part of the rotating shaft extends into the drive device and is connected to the output shaft of the motor through a coupling.

[0010] Preferably, the rotating plate is fixedly connected to one side of the first limiting plate by multiple screws, and both sides of the support roller are connected to the two side ends inside the C-shaped support frame by damping shafts.

[0011] Preferably, an electro-hydraulic rod is fixedly connected to the middle of the upper end of the C-shaped support frame, guide tubes are fixedly connected to both sides of the upper end of the C-shaped support frame, and guide rods are fixedly connected to both sides of the upper end of the C-shaped lifting frame.

[0012] Preferably, the lower telescopic end of the electro-hydraulic rod passes through the C-shaped support frame and is fixedly connected to the middle of the upper end of the C-shaped lifting frame, and the upper ends of the two guide rods pass through the interiors of two guide tubes respectively.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] (1) In this utility model, by setting an adjustable angle C-shaped support frame and a rotating plate structure, the guiding direction can be flexibly adjusted according to the requirements of the film winding position. Combined with the clamping effect of the support roller and the pressure roller, the problem of loose and messy roll material caused by the lack of guiding mechanism in traditional winding devices is effectively solved, and the winding neatness is significantly improved.

[0015] (2) In this utility model, a pressing roller structure driven by an electro-hydraulic rod is adopted, which, together with the controllable damping force provided by the damping shaft, ensures the tension of the film while avoiding material damage caused by excessive stretching.

[0016] (3) In this utility model, the innovative modular winding roller installation method, through the quick docking of the connecting key and the keyway with the detachable second limiting plate, realizes the convenient replacement of the winding roller, which greatly improves the production efficiency. At the same time, the dual guiding system composed of the guide rod and the guide tube ensures the stability of the pressing mechanism during the lifting process. Attached Figure Description

[0017] Figure 1 This is a front view of a guide structure for winding film rolls according to the present invention;

[0018] Figure 2 This is a front sectional view of the rotating shaft of this utility model;

[0019] Figure 3 This is a main sectional view of the C-shaped support frame of this utility model;

[0020] Figure 4 This is a side sectional view of the present invention.

[0021] In the diagram: 1. Support base plate; 101. Vertical support plate; 102. Limiting support tube; 103. First limiting plate; 104. Limiting ring; 2. Rotating shaft; 201. Connecting key; 202. Take-up roller; 203. Keyway; 204. Second limiting plate; 205. Bolt; 3. Drive device; 301. Motor; 4. Rotating ring; 401. Rotating plate; 402. Screw; 403. C-type support frame; 404. Electro-hydraulic rod; 405. Guide tube; 5. Support roller; 501. Damping rotating shaft; 6. C-type lifting frame; 601. Guide rod; 602. Pressure roller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Please see Figure 1-4This utility model provides an embodiment of a film roll winding guide structure, including a support base plate 1, a vertical support plate 101 fixedly connected to one side of the upper end of the support base plate 1, a limiting support tube 102 fixedly connected to the upper end of one side of the vertical support plate 101, a rotating shaft 2 rotatably connected inside the limiting support tube 102, a winding roller 202 extending out of the limiting support tube 102 from one side of the rotating shaft 2, and a connecting key 201 fixedly connected to both ends of the front end of the rotating shaft 2 and to one side of the limiting support tube 102. 02 has keyways 203 at both the front and rear ends. After the rotating shaft 2 is inserted into the take-up roller 202, the connecting key 201 slides into the keyway 203. A second limiting plate 204 is connected to one side of the rotating shaft 2. The second limiting plate 204 is fixedly connected to the rotating shaft 2 by bolts 205. The rotating shaft 2 drives the take-up roller 202 to rotate and take up the film roll. After the take-up is completed, the second limiting plate 204 is separated by removing the bolts 205, and the take-up roller 202 with the film roll can be pulled out from one side.

[0024] Please see Figure 2 A drive device 3 is fixedly connected to the side of the vertical support plate 101 away from the limiting support tube 102. A motor 301 is fixedly installed inside the drive device 3. A section of the rotating shaft 2 extends into the drive device 3 and is connected to the output shaft of the motor 301 through a coupling. The motor 301 drives the rotating shaft 2 to rotate, thereby causing the rotating shaft 2 to drive the take-up roller 202 to rotate.

[0025] Please see Figure 2 and Figure 3A first limiting plate 103 is fixedly connected to one side of the outer wall of the limiting support tube 102. A limiting ring 104 is fixedly connected to one side of the middle part of the outer wall of the limiting support tube 102. A rotating ring 4 is rotatably connected to the outer wall of the limiting support tube 102 between the first limiting plate 103 and the limiting ring 104. A rotating plate 401 is fixedly connected to the front end of the rotating ring 4. The front end of the rotating plate 401 extends beyond the front end of the first limiting plate 103 and is fixedly connected to a C-shaped support frame 403 on one side. The rotating plate 401 and one side end face of the first limiting plate 103 are fixedly connected by multiple screws 402. The two sides of the support roller 5 are respectively connected to the two side end faces inside the C-shaped support frame 403 through damping shafts 501. The lower inner end of the C-shaped support frame 403 is rotatably connected to the support roller 5, and the upper inner end of the C-shaped support frame 403 is movably connected to a C-shaped support frame 403. The lifting frame 6 has a pressure roller 602 rotatably connected to its inner side. An electro-hydraulic rod 404 is fixedly connected to the middle of the upper end of the C-shaped support frame 403. The telescopic end of the lower end of the electro-hydraulic rod 404 passes through the C-shaped support frame 403 and is fixedly connected to the middle of the upper end of the C-shaped lifting frame 6. When the film roll is wound up, it first passes between the support roller 5 and the pressure roller 602. The electro-hydraulic rod 404 drives the C-shaped lifting frame 6 to descend, so that the support roller 5 and the pressure roller 602 clamp the film roll. Then, when the film roll is wound up, it guides the film roll to be wound onto the winding roller 202. When the film roll is wound up, it drives the support roller 5 to rotate. The damping shaft 501 provides damping force, so that the winding roller 202 pulls the film roll to tighten it when winding up, ensuring that the film roll is neat and taut on the winding roller 202.

[0026] Please see Figure 3 The upper ends of the C-type support frame 403 are fixedly connected to guide tubes 405 on both sides, and the upper ends of the C-type lifting frame 6 are fixedly connected to guide rods 601 on both sides. The upper ends of the two guide rods 601 pass through the interior of the two guide tubes 405 respectively. When the C-type lifting frame 6 is raised or lowered, it is guided by sliding along the guide tubes 405 through the guide rods 601 to ensure the stability of the C-type lifting frame 6 during raising and lowering.

[0027] Working Principle: In use, the end of the film roll is first passed through the gap between the support roller 5 and the pressure roller 602. The electro-hydraulic lever 404 is activated to push the C-shaped lifting frame 6 downwards, causing the pressure roller 602 to engage with the support roller 5 to clamp the film roll. Then, the motor 301 in the drive unit 3 is activated, driving the take-up roller 202 to rotate via the rotating shaft 2 for winding. During winding, the film roll drives the support roller 5 to rotate. The damping force generated by the damping shaft 501 keeps the film taut. Simultaneously, the screws 402 are removed, allowing the rotating plate 401 to rotate around the limiting support tube 102. The screws 402 are then re-secured during rotation, allowing the C-shaped support frame 403 to adjust its angle according to the film's winding position, providing guidance in different directions. The cooperation of the guide rod 601 and the guide tube 405 ensures smooth lifting and lowering of the pressure roller 602, ultimately resulting in the film roll being neatly and tightly wound onto the take-up roller 202. After winding is complete, the second limiting plate 204 can be removed by unscrewing bolt 205, and the fully wound winding roller 202 can be pulled out from the rotating shaft 2.

[0028] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A guiding structure for the winding of a film web, comprising a support base plate (1), characterized in that: A vertical support plate (101) is fixedly connected to one side of the upper end of the support base plate (1). A limiting support tube (102) is fixedly connected to the upper end of one side of the vertical support plate (101). A rotating shaft (2) is rotatably connected inside the limiting support tube (102). A take-up roller (202) is connected to one side of the rotating shaft (2) after it extends out of the limiting support tube (102). A first limiting plate (103) is fixedly connected to one side of the outer wall of the limiting support tube (102). A limiting ring (104) is fixedly connected to one side of the middle part of the outer wall of the limiting support tube (102). (102) A rotating ring (4) is rotatably connected on the outer wall between the first limiting plate (103) and the limiting ring (104). A rotating plate (401) is fixedly connected to the front end of the rotating ring (4). The front end of the rotating plate (401) extends out of the front end of the first limiting plate (103) and is fixedly connected to a C-shaped support frame (403) on one side. A support roller (5) is rotatably connected to the lower inner side of the C-shaped support frame (403). A C-shaped lifting frame (6) is movably connected to the upper inner side of the C-shaped support frame (403). A pressing roller (602) is rotatably connected to the inner side of the C-shaped lifting frame (6).

2. The film web winding guide structure according to claim 1, wherein: The rotating shaft (2) has connecting keys (201) fixedly connected to both ends of the front end and to one side of the limiting support tube (102). The winding roller (202) has keyways (203) at both the front and rear ends. After the rotating shaft (2) is inserted into the winding roller (202), the connecting keys (201) slide into the keyways (203).

3. The film web winding guide structure according to claim 1, wherein: A second limiting plate (204) is connected to one side of the rotating shaft (2), and the second limiting plate (204) and the rotating shaft (2) are fixedly connected by bolts (205).

4. The film web winding guide structure according to claim 1, wherein: A drive device (3) is fixedly connected to the side of the vertical support plate (101) away from the limiting support tube (102). A motor (301) is fixedly installed inside the drive device (3). A section of the rotating shaft (2) extends into the drive device (3) and is connected to the output shaft of the motor (301) through a coupling.

5. The film web winding guide structure according to claim 1, wherein: The rotating plate (401) is fixedly connected to one side of the first limiting plate (103) by a plurality of screws (402), and the two sides of the support roller (5) are respectively connected to the two side ends inside the C-shaped support frame (403) by damping shafts (501).

6. The film web winding guide structure according to claim 1, wherein: An electro-hydraulic rod (404) is fixedly connected to the middle of the upper end of the C-shaped support frame (403), and guide tubes (405) are fixedly connected to both sides of the upper end of the C-shaped support frame (403). Guide rods (601) are fixedly connected to both sides of the upper end of the C-shaped lifting frame (6).

7. The film web winding guide structure according to claim 6, wherein: The lower telescopic end of the electro-hydraulic rod (404) passes through the C-shaped support frame (403) and is fixedly connected to the middle of the upper end of the C-shaped lifting frame (6). The upper ends of the two guide rods (601) pass through the interior of the two guide tubes (405) respectively.

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