Winding device for cable processing

Abstract

The utility model discloses a winding device for cable processing, which comprises a base, a winding drum is supported on the base through two groups of height-adjustable support rods, and a cable cleaning and brushing mechanism and a cable tensioning mechanism are sequentially arranged on the base. And each group of supporting rods consists of a first supporting rod hinged with the fixed hinged support and a second supporting rod hinged with the movable hinged support. The movable hinged support is driven by the first motor to transversely move in the first strip-shaped groove, so that the height of the winding drum is adjusted, and assembling and disassembling are convenient. And during winding, the cable sequentially penetrates through the brushing mechanism and the tensioning mechanism and then is wound on the winding drum. The brushing mechanism can rotate to clean the surface of the cable. The tensioning mechanism can keep the tension of the cable and move transversely, and it is ensured that winding is even and tight. According to the device, the loading and unloading difficulty and the labor intensity of the winding drum are reduced through the liftable supporting rod structure, the brushing and tensioning functions are integrated, and the winding quality and the production efficiency of the cable are effectively improved.

Description

Technical Field

[0001] This utility model relates to the field of cable processing technology, specifically a winding device for cable processing. Background Technology

[0002] With the rapid development of industries such as power and communications, the demand for cables is increasing year by year, and cable production and processing technologies are also constantly improving. In the cable production process, the winding device is one of the key pieces of equipment, and its performance directly affects the winding quality, production efficiency, and subsequent performance of the cable. Traditional cable winding devices are usually simple in structure and have limited functionality, making it difficult to meet the high precision and high efficiency requirements of modern cable processing.

[0003] Most existing cable winding devices use a fixed structure. The heavy weight of the winding drum during installation and removal leads to significant labor intensity for personnel lifting and handling, and can easily cause uneven tension and loose winding of the cable during the winding process, affecting cable quality. Furthermore, traditional winding devices lack effective cable tensioning and cleaning mechanisms, making the cable prone to loosening, slippage, or surface dirt residue during winding, further reducing the winding effect. Summary of the Invention

[0004] The technical problem to be solved by this utility model is to provide a winding device for cable processing, which can effectively solve problems such as high labor intensity, uneven tension, loose winding, and surface dirt residue during cable winding, thereby improving the winding quality and production efficiency of cables.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a winding device for cable processing, including a base, on which a winding drum is supported by two sets of support rods, and a cable tensioning mechanism and a cable cleaning mechanism are also provided on the base. The cable passes through the cable cleaning mechanism and around the cable tensioning mechanism before being wound onto the winding drum.

[0006] The single set of support rods includes a first support rod and a second support rod. The lower end of the first support rod is hinged to a fixed hinge seat fixed on the base, and the lower end of the second support rod is hinged to a movable hinge seat movably disposed on the base.

[0007] The base is provided with two first strip grooves, and a first lead screw is provided in the first strip groove. The movable hinge seats of the two sets of support rods are respectively set in the first strip grooves and the first lead screw passes through the movable hinge seats. One end of the first lead screw extends to the outside of the end face of the base. The two ends of the first lead screw located outside the end face of the base are driven by a synchronous belt. One of the first lead screws is connected to the first motor through the transmission belt.

[0008] In a preferred embodiment, the base end faces on both sides of the first motor are provided with slopes.

[0009] In a preferred embodiment, the upper ends of both the first and second support rods are annular blocks, and the two annular blocks are connected by a convex ring and an annular groove. A bearing is provided in the annular block at the upper end of the first support rod, and the bearing has an internal hexagonal groove. One end of the internal hexagonal groove is inserted into the internal hexagonal connecting rod at the end of the winding drum. A rotating shaft with a hexagonal column is installed in the external internal hexagonal groove. The rotating shaft passes through the annular block at the upper end of the second support rod, and one end of the rotating shaft is connected to a second motor fixed on the base via a winding drum drive belt.

[0010] In a preferred embodiment, the base is further provided with a winding drum drive belt tensioning pulley, and the winding drum drive belt is arranged to pass around the winding drum drive belt tensioning pulley;

[0011] The bottom support rod of the winding drum drive belt tensioner is set in the second strip groove on the top surface of the base. A horizontal guide rod is provided in the second strip groove and passes through the bottom support rod of the winding drum drive belt tensioner. First springs are sleeved on both sides of the guide rod. The two ends of the first springs are respectively pushed into the end face of the second strip groove and the bottom support rod of the winding drum drive belt tensioner.

[0012] In a preferred embodiment, the cable cleaning mechanism includes a fixed outer shell, which is supported and fixed by legs. The fixed outer shell contains a movable inner cylinder that can rotate axially. The inner wall of the movable inner cylinder is provided with bristles. One end of the movable inner cylinder extends out of the fixed outer shell and is connected to a third motor mounted on the upper base via a transmission belt.

[0013] In a preferred embodiment, an embedded block is provided on the end face of the winding drum, one end of the internal hexagonal connecting rod is set in the embedded block, and a second spring is provided in the embedded block.

[0014] In a preferred embodiment, the main body of the cable tensioning mechanism is a gantry structure. A slider capable of lateral movement is provided on the top crossbar of the cable tensioning mechanism. A guide wheel seat is inserted into the bottom of the slider. A third spring for pressing the upper end of the slider is provided inside the slider. A guide wheel is provided at the bottom of the guide wheel seat.

[0015] In a preferred embodiment, the top of the slider is provided with a vertical plate extending above the top crossbar of the cable tensioning mechanism, and the vertical plate is provided with a threaded hole. Above the top crossbar of the cable tensioning mechanism, there is a horizontal second lead screw that passes through the threaded hole, and one end of the second lead screw is driven and engaged with a fourth motor provided on the upper base.

[0016] In a preferred embodiment, the guide wheel has a variable diameter structure, with its cross-sectional diameter gradually decreasing from both sides towards the center.

[0017] The cable winding device provided by this utility model, by adopting the above-described structure, has the following beneficial effects:

[0018] (1) By driving the movable hinge seat to move laterally through the first motor, the height position of the winding drum can be adjusted, avoiding the risk of safety accidents caused by excessive weight of the winding drum when loading and unloading the winding drum by regular personnel, and effectively reducing the labor intensity of personnel.

[0019] (2) The cable tensioning mechanism can effectively ensure the tight winding of the cable after winding and can adaptively adjust according to the cable winding speed to avoid the looseness of the cable on the winding drum after winding and improve the product quality after winding.

[0020] (3) The cable cleaning mechanism can clean the impurities and dirt on the cable surface, ensuring the cable surface is clean and improving the subsequent performance of the cable. Attached Figure Description

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments:

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0023] Figure 2 This is a schematic diagram of the tensioning pulley section of the winding drum transmission belt of this utility model.

[0024] Figure 3 This is a schematic diagram of the support rod structure at one end of the winding drum of this utility model.

[0025] Figure 4 This is a schematic diagram of the end structure of the winding drum of this utility model.

[0026] Figure 5 This is a schematic diagram of the cable cleaning mechanism of this utility model.

[0027] Figure 6 This is a schematic diagram of the cable tensioning mechanism of this utility model.

[0028] Figure 7 This is a schematic diagram of the elevation structure of the cable tensioning mechanism of this utility model.

[0029] Figure 8 This is a top view of one end of the base of this utility model.

[0030] In the diagram: Base 1, First slot 101, Slope 102, Second slot 103, Take-up drum 2, First support rod 3, Fixed hinge 4, Second support rod 5, Movable hinge 6, First lead screw 7, Synchronous belt 701, First motor 8, Second motor 9, Take-up drum drive belt tensioning wheel 10, Take-up drum drive belt 11, Cable tensioning mechanism 12, Cable cleaning mechanism 13, Fixed outer shell 131, Movable inner cylinder 132, Brush bristles 133, Guide rod 14, First spring 15, Bearing 16, Hexagonal socket 161, Rotating shaft 17, Hexagonal connector 20, Embedded block 21, Second spring 22, Support leg 23, Third motor 24, Drive belt 25, Guide wheel 26, Guide wheel seat 27, Slider 28, Vertical plate 281, Threaded hole 282, Second lead screw 29, Fourth motor 30, Third spring 31. Detailed Implementation

[0031] like Figure 1 In the present invention, a winding device for cable processing includes a base 1, on which a winding drum 2 is supported by two sets of support rods. The base 1 is also provided with a cable tensioning mechanism 12 and a cable cleaning mechanism 13. The cable passes through the cable cleaning mechanism 13 and around the cable tensioning mechanism 12 before being wound onto the winding drum 2.

[0032] The single set of support rods includes a first support rod 3 and a second support rod 5. The lower end of the first support rod 3 is hinged to a fixed hinge seat 4 fixed on the base 1, and the lower end of the second support rod 5 is hinged to a movable hinge seat 6 movably disposed on the base 1.

[0033] The base 1 is provided with two first strip grooves 101. A first lead screw 7 is provided in the first strip groove 101. The movable hinge seats 6 of the two sets of support rods are respectively set in the first strip grooves 101 and the first lead screw 7 passes through the movable hinge seats 6. One end of the first lead screw 7 extends to the outside of the end face of the base 1. The two ends of the first lead screw 7 located outside the end face of the base 1 are driven by a synchronous belt 701. One of the first lead screws 7 is connected to the first motor 8 through the transmission belt.

[0034] In a preferred embodiment, the base 1 on both sides of the first motor 8 is provided with a slope 102.

[0035] In a preferred embodiment, the upper ends of the first support rod 3 and the second support rod 5 are both annular blocks, and the two annular blocks are connected by a convex ring and an annular groove. A bearing 16 is provided in the annular block at the upper end of the first support rod 3. The bearing 16 is provided with an internal hexagonal groove 161. One end of the internal hexagonal groove 161 is inserted into the internal hexagonal connecting rod 20 at the end of the take-up drum 2. A rotating shaft 17 with a hexagonal column is installed in the external internal hexagonal groove 161. The rotating shaft 17 passes through the annular block at the upper end of the second support rod 5. One end of the rotating shaft 17 is connected to the second motor 9 fixed on the base 1 through the take-up drum transmission belt 11.

[0036] In a preferred embodiment, the base 1 is further provided with a winding drum drive belt tensioning pulley 10, and the winding drum drive belt 11 is arranged to pass around the winding drum drive belt tensioning pulley 10.

[0037] The bottom support rod of the winding drum drive belt tensioner 10 is set in the second strip groove 103 on the top surface of the base 1. A horizontal guide rod 14 is provided in the second strip groove 103 and passes through the bottom support rod of the winding drum drive belt tensioner 10. First springs 15 are sleeved on both sides of the guide rod 14. The two ends of the first springs 15 are respectively pushed into the end face of the second strip groove 103 and the bottom support rod of the winding drum drive belt tensioner 10.

[0038] In a preferred embodiment, the cable cleaning mechanism 13 includes a fixed outer shell 131, which is supported and fixed by a support leg 23. The fixed outer shell 131 is provided with a movable inner cylinder 132 that can rotate axially. The inner wall of the movable inner cylinder 132 is provided with bristles 133. One end of the movable inner cylinder 132 extends outside the fixed outer shell 131, and this part is connected to the third motor 24 provided on the upper base 1 via a transmission belt 25.

[0039] In a preferred embodiment, an embedded block 21 is provided on the end face of the winding drum 2, one end of the internal hexagonal connecting rod 20 is disposed in the embedded block 21, and a second spring 22 is provided in the embedded block 21.

[0040] In a preferred embodiment, the main body of the cable tensioning mechanism 12 is a gantry structure. The top horizontal bar of the cable tensioning mechanism 12 is provided with a slider 28 that can move laterally. A guide wheel seat 27 is inserted into the bottom of the slider 28. A third spring 31 for pressing the upper end of the slider 28 is provided inside the slider 28. A guide wheel 26 is provided at the bottom of the guide wheel seat 27.

[0041] In a preferred embodiment, the top of the slider 28 is provided with a vertical plate 281 extending above the top crossbar of the cable tensioning mechanism 12. The vertical plate 281 is provided with a threaded hole 282. Above the top crossbar of the cable tensioning mechanism 12, there is a horizontal second lead screw 29 that passes through the threaded hole 282. One end of the second lead screw 29 is engaged with the fourth motor 30 provided on the upper base 1.

[0042] In a preferred embodiment, the guide wheel 26 has a variable diameter structure, with its cross-sectional diameter gradually decreasing from both sides towards the center.

[0043] The present invention discloses a winding device for cable processing, which, during the winding operation of finished cables:

[0044] The movable hinge 6 is driven laterally in the first slot 101 by the first motor 8, so that the upper ends of the first support rod 3 and the second support rod 5 are lowered. Then, the take-up drum 2 is pushed to move along the slope 102 to the installation position. After pressing the internal hexagonal connector 20 at the end of the take-up drum 2, it is made to cooperate with the internal hexagonal slot 161 on the bearing 16 to realize the installation and fixation of the take-up drum 2 on the two sets of support rod systems. Then, the movable hinge 6 is driven to move in the opposite direction in the first slot 101 to lift the take-up drum 2.

[0045] After passing one end of the cable through the guide wheel 26 in the cable cleaning mechanism 13 and the cable tensioning mechanism 12, it is fixed on the take-up drum 2. The second motor 9 is started to run and drive the take-up drum 2 to rotate for winding. During the process, the cable passes through the cable cleaning mechanism 13, which continues to rotate under the action of the third motor 24 to clean the surface of the cable. Afterwards, the cable is kept taut by the cable tensioning mechanism 12 and wound onto the take-up drum 2.

[0046] During the above process, the fourth motor 30 runs and drives the guide wheel 26 to move slowly laterally, ensuring that the cable is evenly distributed on the winding drum 2.

[0047] After completing the above winding operation, the first motor 8 drives the movable hinge seat 6 again to move the winding drum 2 down to the contact base 1. After removing the rotating shaft 17, the internal hexagonal connector 20 is pushed by the rod to retract the internal hexagonal connector 20 into the embedded block 21. Then, the winding drum 2 is removed and pushed down from the slope 102.

Claims

1. A winding device for cable processing, comprising a base (1), characterized in that: The base (1) is supported by two sets of support rods and a winding drum (2) is provided. The base (1) is also provided with a cable tensioning mechanism (12) and a cable cleaning mechanism (13). The cable passes through the cable cleaning mechanism (13) and around the cable tensioning mechanism (12) before being wound onto the winding drum (2). The single set of support rods includes a first support rod (3) and a second support rod (5). The lower end of the first support rod (3) is hinged to a fixed hinge seat (4) fixed on the base (1), and the lower end of the second support rod (5) is hinged to a movable hinge seat (6) movably set on the base (1). The base (1) is provided with two first strip grooves (101), and a first lead screw (7) is provided in the first strip groove (101). The movable hinge seats (6) in the two sets of support rods are respectively set in the first strip groove (101) and the first lead screw (7) passes through the movable hinge seat (6). One end of the first lead screw (7) extends to the outside of the end face of the base (1). The two first lead screws (7) are driven by a synchronous belt (701) at the ends outside the end face of the base (1). One of the first lead screws (7) is connected to the first motor (8) through the transmission belt.

2. A take-up device for processing of an electrical cable according to claim 1, characterized in that: The first motor (8) has a slope (102) on the end face of the base (1) on both sides.

3. A take-up device for processing of an electrical cable according to claim 1, characterized in that: The upper ends of the first support rod (3) and the second support rod (5) are both annular blocks. The two annular blocks are connected by a convex ring and an annular groove. The annular block at the upper end of the first support rod (3) is provided with a bearing (16). The bearing (16) is provided with an internal hexagonal groove (161). One end of the internal hexagonal groove (161) is inserted into the internal hexagonal connecting rod (20) at the end of the winding drum (2). A rotating shaft (17) with a hexagonal column is installed in the internal hexagonal groove (161) on the outside. The rotating shaft (17) passes through the annular block at the upper end of the second support rod (5). One end of the rotating shaft (17) is connected to the second motor (9) fixed on the base (1) through the winding drum transmission belt (11).

4. A take-up device for processing of an electrical cable according to claim 3, characterized in that: The base (1) is also provided with a winding drum drive belt tensioning wheel (10), and the winding drum drive belt (11) is arranged around the winding drum drive belt tensioning wheel (10); The bottom support rod of the winding drum drive belt tensioner (10) is set in the second strip groove (103) on the top surface of the base (1). A horizontal guide rod (14) is provided in the second strip groove (103) and passes through the bottom support rod of the winding drum drive belt tensioner (10). A first spring (15) is sleeved on both sides of the guide rod (14). The two ends of the first spring (15) are respectively pushed into the end face of the second strip groove (103) and the bottom support rod of the winding drum drive belt tensioner (10).

5. A take-up device for processing of an electrical cable according to claim 1, characterized in that: The cable cleaning mechanism (13) includes a fixed outer shell (131), which is supported and fixed by a support leg (23). The fixed outer shell (131) is provided with a movable inner cylinder (132) that can rotate axially. The inner wall of the movable inner cylinder (132) is provided with bristles (133). One end of the movable inner cylinder (132) extends to the outside of the fixed outer shell (131), and this part is connected to the third motor (24) set on the upper base (1) via a transmission belt (25).

6. A winding device for cable processing according to claim 3, characterized in that: The winding drum (2) has an embedded block (21) on its end face. One end of the internal hexagonal connecting rod (20) is set inside the embedded block (21), and a second spring (22) is provided in the embedded block (21).

7. A take-up device for processing of an electrical cable according to claim 1, characterized in that: The cable tensioning mechanism (12) is a gantry structure. The top horizontal bar of the cable tensioning mechanism (12) is provided with a slider (28) that can move laterally. A guide wheel seat (27) is inserted into the bottom of the slider (28). A third spring (31) for pressing the upper end of the slider (28) is provided inside the slider (28). A guide wheel (26) is provided at the bottom of the guide wheel seat (27).

8. A take-up device for processing of an electrical cable according to claim 7, characterized in that: The top of the slider (28) is provided with a vertical plate (281) extending above the top crossbar of the cable tensioning mechanism (12). The vertical plate (281) is provided with a threaded hole (282). Above the top crossbar of the cable tensioning mechanism (12) is a horizontal second lead screw (29) that passes through the threaded hole (282). One end of the second lead screw (29) is driven by a fourth motor (30) provided on the upper base (1).

9. A take-up device for processing of an electrical cable according to claim 8, characterized in that: The guide wheel (26) has a variable diameter structure, and its cross-sectional diameter gradually decreases from both sides to the middle.

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